Farm King FK301 Operator And Parts Manual Download Page 1 | Manualshive

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Finishing Mower

OperatOr and parts Manual

072011

FK301

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Summary of Contents for FK301

Page 1: ...Finishing Mower Operator and Parts Manual 072011 FK301 ...

Page 2: ......

Page 3: ...e Safety 8 Safety Signs 8 Safety Sign Installation 8 Assembly 10 Hitch Assembly Instructions 10 Wheel Assembly Instructions 10 Start Up 10 Machine Break in 10 Operation 11 Connecting toTractor 11 Field Use Preparation 11 Field Operation 12 Disconnecting from Tractor 12 Rear Discharge Mower Chain Kit Assembly 12 Quick Hitch 13 Theory of Operation 13 Maintenance 15 Service 15 BoltTorque 17 Checking ...

Page 4: ...mbly Drawing 36 Rear Discharge Chain Kit Parts List 37 Quick Hitch Kit Drawing 38 Quick Hitch Kit Parts List 39 Shipping Kit and Bundle Numbers 40 Warranty 42 Manufacturer s statement for technical reasons Buhler Industries Inc reserves the right to modify machinery design and specifications provided herein without any preliminary notice Information provided herein is of descriptive nature Perform...

Page 5: ... Finishing Mowers are built to be durable and long lasting Pneumatic tires with puncture proof sealant are standard Each wheel yoke assembly includes a cutting height adjustment on the 1 wheel yoke shaft Bushings in the wheel hubs ensure long term reliability without needing frequent lubrication A slide adjustment is located under the gearbox for easy belt tensioning Keep this manual handy for fre...

Page 6: ...ended precautions The safety alert symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Caution The caution symbol indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Warning The Warning Symbol indicates a potentially hazardous situation that if not avoided could result in death or serio...

Page 7: ... of the area before operating Start up Safety Do not let inexperienced operators or children run this equipment Place all tractor and machine controls in neutral before starting Operate only with ROPS and seatbelt equipped tractors Do not operate inside a building unless there is adequate ventilation Ensure all shields are in place and in good condition before operating Stay clear of PTO shaft and...

Page 8: ...tore the unit in an area away from human activity Do not permit children to play on or around the stored machine Support the frame on stands and blocks to provide a secure base Safety Signs The following illustration shows the approximate location and detail of safety signs Keep all safety signs clean and legible and replace any that are damaged or missing When original parts are replaced any safe...

Page 9: ...9 Safety Finishing Mower Replace safety signs immediately should they become damaged torn or illegible Obtain replacements from your authorized dealer using the part numbers shown 1 2 3 4 6 5 ...

Page 10: ...ut Grease wheels and wheel yokes before using for the first time Start up Machine Break in The following items should be checked when the implement is used for the first time Before operating Lubricate all grease points Remove plug in gearbox and fill with oil to plug level After operating for 1 2 hour or after completing 1 2 acre 0 2 ha stop the engine and set the brake Check all nuts bolts and o...

Page 11: ...d operation Check booklet attached to the PTO for instructions NOTE At lease one third of the telescoping length of the PTO should overlap when the mower is in operation 6 Attach the top link on the tractor to the link pin assembled in the hitch weldment 45 Adjust the turnbuckle on the tractor top link so that the upper lift bracket hangs straight down with the tractor and mower both on level grou...

Page 12: ... corners can leave a small strip of grass uncut Disconnecting fromTractor 1 Park on a firm level area and clean the mower 2 Lower the mower until the load is off the hitch arms 3 Disconnect the hitch arms and the PTO shaft 4 Cover the mower for storage to prevent rust Rear Discharge Mower Chain Kit Assembly 1 With the narrow lip of the chain guard plate 2 turned up push an end link of a 3 link cha...

Page 13: ...ich also fit through the adaptor plates The bushings already in the A frame must remain in place 3 Assemble the two quick hitch arms 4 on the inside of the adaptor plates using the lift pins with the swivel bushings from step one at the bottom The A frame and the quick hitch arms are connected at the top using an adaptor weldment 11 With the welded bushings on the adaptor facing down the A frame i...

Page 14: ...14 Operation Finishing Mower ...

Page 15: ...sing grease fittings When using the safety chains supplied with the PTO shaft the shield bearings must be kept lubricated NOTE There is no grease nipple on the spindles because they use sealed bearings 3 Shielding Always keep all shielding in place and repair or replace if damaged 4 Blades When replacing or grinding blades all three blades must be replaced or reground at the same time to maintain ...

Page 16: ...the belts Lock the rod in place and re tighten the gearbox bolts when the belts are properly tightened Replace belt guards Changing belts follows the same procedure as given in the preceding paragraph except you will have to loosen the belts further to remove them The belt installation is shown in the following drawing NOTE Belts should always be replaced in matched sets 6 Tires Maintain proper ai...

Page 17: ...5 16 10 13 19 25 27 36 0 375 3 8 20 27 33 45 45 63 0 438 7 16 30 42 53 72 75 100 0 5 1 2 45 61 80 110 115 155 0 563 9 16 70 95 115 155 165 220 0 625 5 8 95 128 160 215 220 305 75 3 4 165 225 290 390 400 540 0 875 7 8 170 230 420 570 650 880 1 225 345 630 850 970 1320 NOTE See page 15 for correct spindle torque Do not use this chart for spindle bolt only Torque figures indicated above are valid for...

Page 18: ...18 Parts Finishing Mower Side Discharge Drawing ...

Page 19: ...ht Hand Pulley Guard 5 906355 Right Hand Pulley Guard 6 8 906347 Left Hand Pulley Guard 4 906354 Left Hand Pulley Guard 5 906356 Left Hand Pulley Guard 6 9 966749 Discharge Shield 4 966750 Discharge Shield 5 966751 Discharge Shield 6 10 966724 Roller Mount Bracket 10ga x 3 3 4 x 13 7 16 4 5 966182 Roller Mount Bracket 7ga x 4 x 16 3 16 6 11 966723 Lift Bracket 12 904250 B 61 Belt 4 904251 B 70 Bel...

Page 20: ...7 Top Link Pin Category 1 43 84277 1 2 x 1 1 2 Hex Bolt pl 44 900931 1 4 Square x 1 11 Key 45 81207 3 16 x 2 Cotter Pin 46 F0398 PTO Shaft 4 F0399 PTO Shaft 5 6 47 966855 WheelYoke 48 904244 3 3 4 Double Sheave complete with Set Screws 4 904246 4 1 2 Double Sheave complete with Set Screws 5 6 49 904243 3 3 4 Single Sheave complete with Set Screws 4 904245 4 1 2 Single Sheave complete with Set Scre...

Page 21: ...x 21 32 I D Washer Supplied with Spindle 70 966759 Pivot Bar 1 4 x 2 x 37 long 4 966760 Pivot Bar 1 4 x 2 x 40 long 5 966761 Pivot Bar 1 4 x 2 x 46 long 6 71 906339 Spindle with Hardware 72 912301558 1 Snap Ring 73 905247 1 Washer Slotted Hex Nut Weldment Inc with Gearbox 74 967140 Narrow Rim Washer 1 x 10ga pl 75 903488 Roller Holder 1 4 x 4 5 32 x 18 1 4 76 903104 Roller Pin 3 4 Dia x 8 3 4 Long...

Page 22: ...22 4 Rear Discharge Parts Finishing Mower ...

Page 23: ... 4 square x 1 5 8 Long 18 86170 3 8 x 1 Hex Bolt pl 19 86182 3 8 x 1 1 4 Carriage Bolt pl 20 84000 3 8 B S Flat Washer pl 21 81593 3 8 Lock Washer pl 22 81592 3 8 Hex Nut pl 23 84217 3 8 Wing Nut pl 24 964001 1 O D x 7 16 I D x 10ga Flat Washer pl 25 81628 1 2 x 3 1 4 Hex Bolt pl 26 81637 1 2 Lock Washer pl 27 81636 1 2 Hex Nut pl 28 812769 1 1 2 O D x 9 16 I D x 10ga Washer pl 29 84270 5 8 x 1 3 ...

Page 24: ...lon End 60 966725 RollerTube 3 O D x 4 Long 61 84299 5 8 x 2 Hex Bolt pl 62 966188 2 1 2 O D x 21 32 I D Washer Supplied with Spindle 63 900931 1 4 Square x 1 11 Key 64 811790 3 4 x 4 1 2 Hex Bolt pl 65 966189 5 8 x 1 1 4 Gr 8 Hex Bolt Lock Supplied with Spindle 66 966190 5 8 Lock Washer pl Extra Heavy Supplied with Spindle 67 966852 4 10 x 3 50 4Tire with Wheel 68 900930 1 4 x 1 1 2 Key 69 811792...

Page 25: ...25 Item Part Number Description 82 81569 5 16 Lock Washer pl 83 81568 5 16 Hex Nut pl 84 909277 Manual Holder Parts Finishing Mower ...

Page 26: ...26 5 6 7 Rear Discharge Drawing Parts Finishing Mower ...

Page 27: ...6 6 7 10 904251 B 70 Belts 5 973506 B 78 Belts 6 973248 B 87 Belts 7 11 966723 Lift Bracket 12 966722 12 Double Sheave complete with Set Screws 13 966601 Lift Pin Bushing 1 1 4 O D x 9 16 Long 14 966727 Hitch Bushing 1 O D x 9 16 Long 15 966823 Lift Pin complete with Nut Washer XL Cat 1 16 965911 7 16 Linch Pin 1493 17 900929 Pulley Key 1 4 square x 1 5 8 Long 18 86170 3 8 x 1 Hex Bolt pl 19 86182...

Page 28: ...0400 PTO Shaft 7 45 904245 4 1 2 Single Sheave Assembly machined end up 5 6 904247 5 1 4 Single Sheave Assembly machined end up 7 46 966811 Sheave Spacer 1 1 4 O D x 70 Long 47 904246 4 1 2 Double Sheave complete with Set Screws 5 6 904248 5 1 4 Double Sheave complete with Set Screws 7 48 912301558 1 Snap Ring 49 906339 Spindle with Hardware 5 6 966860 Spindle with Hardware 7 50 966731 1 2 Long x ...

Page 29: ...l 5 6 966851 13 500 x 6 Tire with Wheel 7 68 900930 1 4 x 1 1 2 Key 69 811792 3 8 x 1 1 2 Hex Bolt pl 70 966760 Pivot Bar 40 Long 5 966761 Pivot Bar 46 Long 6 966282 Pivot Bar 51 Long 7 71 967140 1 x 10ga Narrow Rim Washer pl 72 903488 Roller Holder 1 4 x 4 5 32 x 18 1 4 Long 73 903104 Roller Pin 3 4 Dia x 8 3 4 Long 74 903113 Front Roller Assembly 75 9812436 1 4 x 2 1 2 Cotter Pin pl 76 81545 1 4...

Page 30: ...30 Parts Finishing Mower Gearbox Drawing ...

Page 31: ...817 Input Shaft 7 966542 Ball Bearing 6207 8 966555 Ball Bearing 6208 9 966818 Input Seal 10 966819 Output Seal 11 914019 Output Gasket 12 914007 Input Gasket 13 914001 Spacer 14 966562 Cotter Pin 15 86171 3 8 x 1 1 4 Hex Bolt 16 905247 1 NF Hex Nut with Washer 18 81593 3 8 Lock Washer 19 914016 1 8 Sq Hd Solid Plug 20 966193 1 4 Vented Plug 21 914008 Retaining Ring 22 914003 Retaining Ring ...

Page 32: ...32 Parts Finishing Mower Spindle Assembly Drawing ...

Page 33: ...ly Complete Includes Hardware 1 906399 Spindle Bearing 6206 Z 2 912301558 Snap Ring 3 966769 Snap Ring 4 966820 Shield Spindle Parts List 7 Rear All Size Heavy Duty Triplex 966860 Spindle Assembly Complete Includes Hardware 1 966863 Spindle Bearing 63067 2 912301558 Snap Ring 3 966769 Snap Ring 4 966865 Shield ...

Page 34: ...34 PTO Shaft Drawing Standard Optional Heavy Duty Parts Finishing Mower ...

Page 35: ...nner CardanTube 4 930 107 Inner CardanTube 5 6 936405 Inner CardanTube 7 936406 Inner CardanTube Heavy Duty 7 930 104 Flexible Pin 4 930 109 Flexible Pin 7 Heavy Duty 8 930 115 InnerTubeYoke 4 5 6 920 003 InnerTubeYoke 7 Heavy Duty 9 930 110 Outer Shield Retainer 4 5 6 920 013 Outer Bearing 7 Heavy Duty 10 936300 Outer Cone Set 4 5 6 11 936301 Outer Shield 4 936302 Outer Shield 5 6 936407 Outer Sa...

Page 36: ...36 Parts Finishing Mower Chain Kit Assembly Drawing ...

Page 37: ...2823 74 1 4 Chain Guard Plate 6 902825 86 1 4 Chain Guard Plate 7 3 905167 50 3 8 Long Chain Kit Rod 4 902827 62 3 8 Long Chain Kit Rod 5 902828 74 3 8 Long Chain Kit Rod 6 902829 86 3 8 Long Chain Kit Rod 7 4 967907 1 4 x 3 Link Chain pl 5 811792 3 8 x 1 1 2 Hex Bolt pl 6 902821 Spacer 5 8 OD x 12Ga x 5 8 Long 7 81592 3 8 Hex Nut pl 8 9812430 1 8 x 1 Cotter Pin pl 9 84039 3 8 SAE Washer pl 10 815...

Page 38: ...38 Parts Finishing Mower Quick Hitch Kit Drawing ...

Page 39: ...6760 Pivot Bar 1 4 x 2 x 40 4 2 966761 Pivot Bar 1 4 x 2 x 46 4 2 966282 Pivot Bar 3 8 x 2 x 51 4 2 6 966758 Hitch Weldment 1 7 84277 1 2 x 1 1 2 Hex Bolt pl 2 8 812364 1 2 Lock Nut pl 2 9 965807 Top Link Pin Cat 1 1 10 965911 7 16 Linch Pin 3 11 909243 Adapter Weldment 1 12 909239 1 ø x 2 3 8 Spacer 1 13 909237 Adapter Plate 1 2 x 4 1 2 x 6 1 2 2 14 909241 1 ø x 7 16 Spacer 2 15 966601 1 1 4 x 9 ...

Page 40: ...rton withTires Y550S 60 Side Discharge 1 F0683 Mower 1 F6568 Carton withTires Y650S 72 Side Discharge 1 F0685 Mower 1 F6568 Carton withTires Y450R 48 Rear Discharge 1 F0682 Mower 1 F6568 Carton withTires Y450R 60 Rear Discharge 1 F0684 Mower 1 F6568 Carton withTires Y450R 72 Rear Discharge 1 F0686 Mower 1 F6568 Carton withTires Y450R 84 Rear Discharge 1 F0687 Mower 1 F6569 Carton withTires Shippin...

Page 41: ...6273 Hard Surfaced Blade 5 1 966274 Hard Surfaced Blade 6 1 906050 Low Lift Hard Surfaced Blade 4 1 906051 Low Lift Hard Surfaced Blade 5 1 906052 Low Lift Hard Surfaced Blade 6 1 906053 Low Lift Hard Surfaced Blade 7 1 F6589 Solid Rubber Tires 4 5 6 1 F9459 UHMW High Density Poly Roller Assembly 1 Y410 Chain Kit 4 1 Y510 Chain Kit 5 1 Y610 Chain Kit 6 1 Y710 Chain Kit 7 1 Y730 Quick Hitch Adaptor...

Page 42: ...equire replacement as part of normal maintenance Also Buckets and Bucket Tines carry no warranty Bent Spears carry no warranty Snowblower Fan Shafts carry no warranty Mower Blades carry no warranty Portable Auger Parts Have Two 2 Year Warranty Loader Parts Have Two 2 Year Warranty The purchaser is solely responsible for determining suitability of goods sold This warranty is expressly in lieu of al...

Page 43: ...nty requests must be prepared on Buhler Industries Inc Warranty Claim Forms with all requested information properly completed Warranty Claims must be submitted within a thirty 30 day period from date of failure repair Warranty Labor Any labor subject to warranty must be authorized by Buhler Industries Inc The labor rate for replacing defective parts where applicable will be credited at 100 of the ...

Page 44: ...dify or enlarge this limited warranty or its exclusions limitations and reservations Corrections of defects and improper workmanship in the manner and for the applicable time periods provided for herein shall constitute fulfillment of all responsibilities of Buhler Industries Inc to the purchaser and Buhler Industries Inc shall not be liable in negligence contract or on any other basis with respec...

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Page 46: ...c 301 Mountain Street South Morden Manitoba Canada R6M 1X7 Ph 204 822 4467 Fax 204 822 6348 Toll Free 888 524 1004 E mail info buhler com www farm king com Equipment shown is subject to change without notice 2010 BuhlerTrading Inc Printed in USA TSX BUI ...

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