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In order to ensure safety and health for the workers during production process, it is 

required  to  use  personal  protection  equipment  (such  as  gloves,  breathing  masks 

and safety shoes) during operation. 

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Obey the special regulations of accident prevention in the operation manual provided 

by FAMSUN. 

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The enterprises are obligated to execute following regulations to ensure operators' 

safety. 

The guard of the coupling must be mounted at any time and kept in place. It is very 

dangerous when they are opened or dismantled. It may cause casualty accident.   

Keep the safety limit switches in good order. Never bypass or discard them. 

Switch  the  drive  motor  off  completely  to  stop  the  equipment  for  inspection, 

commissioning,  repair  and  maintenance,  which  can  be  accomplished  through  a 

full-phase  cut-off  and  lockable  switch  installed  near  the  equipment  or  on  the 

operation desk or the control panel on site. It is not enough only to screw off the 

fuse wire! 

If  the  equipment  needs  other  energy  such  as  pneumatic,  hydraulic,  steam  or  hot 

water, it is necessary to cut off the energy supply or turn off the switches, and to 

release the pressure in the internal pipeline system of the equipment. 

As for handling heated or cooled parts and components of the equipment, watch for 

the danger of burning or scalding as well as frostbiting.   

If  you  have  pressed  the  emergency-stop  switch to  shut  down  the  equipment  and 

you want to reset the switch, it is not permissible to only re-press this button rather 

to turn on the main switch to restart the equipment. 

If some equipment is equipped with a partial shutdown system, special care should 

be exercised. Read the instruction manuals attached to the equipment carefully. In 

such  equipment  with  a  partial  shutdown  system,  temperature  will  rise  because 

pressure or vacuum will build up if in service for a while. 

Cleaning, lubricating and oiling of the equipment or its parts and components may 

go only when the equipment is not in running. If you have to climb on or enter the 

equipment to do such work, the following rule shall be mandatory without exception: 

cut the motor power supply off completely and lock out the switch with warning tag 

attached. Take safety measures for climbing as well. 

Be  careful:  never  do  sampling  from  inside  of  the  equipment  unless  there  is  no 

danger.  Usually,  the  samples  can  be  taken  from  the  pipe  under  the  equipment 

rather than inside of equipment. 

Clean  out  the  deposited  dust,  dirt  and  extra  materials  frequently.  Keeping  the 

equipment  clean  can  enhance  production  safety  and  the  housekeeping  level  of 

workshop and is also beneficial to prevention of dust explosion.   

Summary of Contents for TCXT Series

Page 1: ...TCXT Series Spouting Permanent Magnet Operation Manual Prior to use please read through this operation manual carefully and keep it properly for reference in the future...

Page 2: ...time 9 Comprehensive understanding of this Operation Manual is a must to operate and maintain the equipment 10 Please timely contact our Company to order a new Operation Manual of the equipment if th...

Page 3: ...2 2 3 Specifications of Spouting Permanent Magnet 3 1 3 1 Model nomenclature 3 1 3 2 Product specs main technical parameters and performance indicators 3 1 4 Transportation and installation 4 1 4 1 T...

Page 4: ...Contents2 7 2 Contact information 7 1...

Page 5: ...gories to assist in better understanding of the Operation Manual 2 These warning signs have been set up according to the operating regulations and safety instructions for the equipment In order to avo...

Page 6: ...ility of the consequencies 8 Any modifications to the equipment may not alter the functions and safety performances of the equipment 9 Operation of the magnet shall comply with all the regualtions to...

Page 7: ...ease repair or replace it at once 4 When the safety guards or access door have to be opened or the safety devices have to be disassembled in order to inspect adjust repair and maintain the equipment o...

Page 8: ...oled parts and components of the equipment watch for the danger of burning or scalding as well as frostbiting If you have pressed the emergency stop switch to shut down the equipment and you want to r...

Page 9: ...sion hazard clean dusts out frequently and effectively everywhere Keep all motors free of deposited dusts 2 Regular inspection and maintenance Check the safety devices such as speed monitor or the lik...

Page 10: ...me Welding is prohibited on a running conveyor If the welding work is required shut down the equipment first and then make a thorough cleaning and isolate both sides of the welding site securely with...

Page 11: ...al flow The magnet serves feed mills grain oil processing plants solvent factories and breweries etc in all sizes 2 2 Main structure and working principle 2 2 1 Main structure TCXT series magnet consi...

Page 12: ...Door The door holds the permanent magnet element at position The door allows regular cleaning of ferrous metal inclusion adhered to the surface of the magnet pole plates when open 2 2 2 Working princ...

Page 13: ...g 3 2 Product specs main technical parameters and performance indicators Refer to Table 3 1 for product specifications main technical parameters and performance indicators Table 3 1 Product specs main...

Page 14: ...advised During transportation any overturn heavy loads or collision are not allowed onto the equipment body 3 Storage If the equipment is to be stored in the open air the facilities for prevention fro...

Page 15: ...by interference to iron attraction it is necessary to control the material falling speed 1m s by placing a baffle device above the magnetic core For detailed information see Fig 4 1 scaled drawing and...

Page 16: ...4 3 D 150 200 250 300 400 E 185 250 300 350 450 F 210 280 330 380 480 G 10 10 10 10 10 n 4 6 6 6 8...

Page 17: ...Check if the conical top cover of permanent magnet element is worn out 2 Check if the magnetic force of the magnet is getting down 3 Check if metal impurities are still on the surface of the permanen...

Page 18: ...sing the magnet and take immediate steps to ensure the normal conditions back to the magnet before resuming operation 6 2 1 List of daily inspection items Table 6 1 List of daily inspection items No S...

Page 19: ...man factor We continue to undertake the support to maintenance and repair after one year from the date of leaving the factory to ensure normal use of the customer but the expenses shall be borne by th...

Page 20: ...6 3 6 5 2 Exploded diagrams Fig 6 1 Exploded diagram of TCXT Series Spouting Permanent Magnet...

Page 21: ...2100 15 TCXT003900 05A TCXT004900 05A TCXT005900 03 1 1 FAMSUN 1 B 4 Door handle Q02990013 Q02990013 Q02990016 Q02990016 Q02020028 1 2 Can be customize d 2 B 5 Hinge pin TCXT001100 03 Qty of 1 TCXT002...

Page 22: ...it Classification Supplier Standard Delivery month Qty to be stored Replacement frequency TCXT15_A TCXT20_A TCXT25_A TCXT30_A TCXT40_B 1 Conical top cover TCXT001913 00 TCXT002913 00 TCXT003900 08A TC...

Page 23: ...spare parts TABLE 6 7 ORDER LIST OF SPARE PARTS Equipment Model Specs Ex works Serial No Customer name Phone number of contact person No Code Name Quantity Remarks Note This list can be copied or mad...

Page 24: ...TCXT magnet Copy 1 2 Customer feedback Copy 1 3 Order list of spare parts Copy 1 In the operation manual 4 Quality certificate of TCXT magnet Copy 1 5 Packing list Copy 1 7 2 Contact information Comp...

Page 25: ...Magnet Original edition May of 2008 Revision Item Description Pages Rev date Author of revision Remarks 0 I Original edition All May of 2008 1 II Revision All Dec of 2009 2 III Revision All Sep of 201...

Page 26: ...1 Hu Phone Service hotline 01_TCXT famsungroup com Address 1 Huasheng Road Yangzhou Jiangsu Province China 86 514 85828888 Service hotline 86 514 87848666 01_TCXTSeries_004_201411 asheng Road Yangzhou...

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