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2.1 

American National Standards Institute (ANSI) and Occupational Safety and Health Administration (OSHA): 

The SRD discussed in this  

 

 

manual meets the standards of ANSI Z359.14-2021, ANSI A10.32-2012, and Occupational Safety and Health Administration (OSHA) 

 

regulations 1926.502 and 1910.140. ANSI requires SRDs be classified according to the type of usage the user would be exposed to, and are  

 

tested either as Class 1 or Class 2. Dynamic performance means that the SRD is installed in a testing drop tower. A test weight is attached    

 

to the SRD and then dropped. Test results are recorded.

 

Parameters recorded are:

 

The Arrest Distance is the total vertical distance required to arrest a fall. The Arrest Distance includes the deceleration distance and the    

 

activation distance. The Average Arrest Force is the average of the forces applied to the body and the anchorage by the fall protection 

 

system. The Maximum Arrest Force is the maximum amount of force that may be applied to the body and the anchorage by the fall  

 

 

protection system. In addition to the above tests conducted in ambient conditions, the units must be retested for average and peak 

 

forces under certain environmental conditions, where the units are cooled, then tested, heated, then tested, or saturated in water and    

 

tested again. Separate units may be used for each test. All test results are recorded.

 

This test data is then used to establish the basis for fall clearance guidelines published in the user instruction manual.

 

Class 1 and 2: 

Class 1 devices shall be used only on overhead anchorages and shall be subjected to a maximum free fall of 2 feet (0.6 m)    

 

or less. Class 2 devices are intended for applications where an overhead anchorage may not be available or feasible and be subjected to a   

 

free fall of no more than 6 feet (1.8 m) over an edge.

 

 

To be declared a Class 1 and Class 2 device, ANSI requires an SRD to have an overhead Arrest Distance of less than 42” (1.1 m), an Average  

 

Arrest Force of less than 1,350 lbs (6 kN) [1,575 lbs (7 kN) conditioned] and a Maximum Arresting Force of 1,800 lbs (8 kN), for both 

 

ambient and conditioned testing.

 

When dynamically tested in accordance with requirements of ANSI Z359.14-2021, FallTech Class 1 and Class 2 Self-Retracting Devices have  

 

an AAF of 1,350 lbs (6 KN) or less and an AD of less than 42” (1.1 m).

 

Please see Section 5 of this user instruction manual for how to calculate your Minimum Required Fall Clearance (MRFC)

 

Please see Section 5.2 of this user instruction manual for how to calculate your Minimum Required Fall Clearance (MRFC) using the  

 

 

affixed labels.

 

Classification information found on product labels is based on test results. Table 1B in Appendix A provides test performance results for    

 

the SRD discussed in this manual. NOTE: Arrest distance is one of several parts of the Minimum Required Fall Clearance (MRFC).   

 

 

MRFC is discussed in detail in Section 5 .

 

OSHA requires an SRD limit the free fall to 2 feet (0.9 m) or less. If the maximum free fall distance must be exceeded, the employer must    

 

document, based on test data, that the maximum arresting force will not be exceeded, and the personal fall arrest system will function 

 

properly.  Contact FallTech for more information on this testing.

• 

Arrest Distance (AD)

• 

Average Arrest Force (AAF)

• 

Maximum Arrest Force (MAF)

102022

MSRD07 Rev F

5

3.0  Application

3.1 

Purpose: 

 The DuraTech Mini SRL-P is designed to be used as a component in a Personal Fall Arrest System (PFAS), to provide a 

 

combination of worker mobility and fall protection as required for inspection work, general construction, maintenance work, oil produc   

 

tion, confined space work, etc.

3.2 

Personal Fall Arrest System:

 A PFAS is an assembly of components and subsystems used to arrest a person during a fall event. A PFAS 

 

typically consists of an anchorage, a deceleration device such as a Energy Absorbing Lanyard (EAL), a Self-Retracting Device (SRD), or a 

 

Fall Arrestor Connecting Subsystem (FACSS), and a properly fitted Full Body Harness (FBH).  The SRD discussed in this manual may be used   

 

in non-overhead anchorage situations.  Maximum permissible free fall in a typical PFAS is 6’ (1.8 m).  Other applications may be below the   

 

D-ring, but no edge exposures are allowed with this product.

3.3 

Horizontal Lifeline (HLL) and Rail Systems:

 The SRL may be attached to rigid and flexible anchors provided that all HLL or rail system 

 

applications, installation, and uses are under the supervision of a qualified person.

3.4 Rescue:

 Ensure a written rescue plan, method, and system is in place and readily available for rapid response. Rescues may require 

 

specialized equipment or measures. Rescue operations are beyond the scope of this manual. See ANSI Z359.4.

3.5 

Application Limits:

 Take action to avoid moving machinery, abrasive surfaces, and thermal, electrical, including the arc from welding  

 

 

applications, and chemical hazards as contact may damage the SRL, which may result in serious injury or death. The SRL is not    

 

 

designed for use in restraint, personnel riding, suspension, or work positioning. Rescue applications are beyond the scope  

 

 

 

of this manual. Do not use the SRL for these applications except as a back-up PFAS.

Summary of Contents for DuraTech 72706SA1

Page 1: ...tructions as required by the American National Standards Institute ANSI Z359 and should be used as part of an employee training program as required by the Occupational Safety and Health Administration OSHA MSRD07 Rev F 102022 1306 S Alameda Street Compton CA 90221 USA Tel 800 719 4619 Fax 323 752 5613 ...

Page 2: ...8 13 13 15 16 18 For purposes of this manual the 6 DuraTech Mini Self retracting Lifeline in all iterations may be referred to collectively as the 6 DuraTech Mini the Mini the SRL P the DuraTech Mini SRL the SRL the equipment the device the product or the unit Throughout this manual ANSI Z359 0 2012 fall protection words phrases and terms are used These terms are all formally defined in Section 9 ...

Page 3: ...apacity limits Heavy users experience more risk of serious injury or death due to falls because of increased fall arrest forces placed on the user s body In addition the onset of suspension trauma after a fall event may be accelerated for heavy users The user of the equipment discussed in this manual must read and understand the entire manual before beginning work NOTE For more information consult...

Page 4: ... dorsal D ring Below D ring tie off is outside the scope of ANSI Z359 and is only allowed when no edge hazards are present At no point during a fall shall the lifeline be loaded over any edge As shown in Figure 1 below the DuraTech Mini has a nylon housing that contains a Dyneema R synthetic lifeline wound onto a spring tensioned drum The DuraTech Mini lifeline is equipped with an energy absorber ...

Page 5: ...ser instruction manual for how to calculate your Minimum Required Fall Clearance MRFC using the affixed labels Classification information found on product labels is based on test results Table 1B in Appendix A provides test performance results for the SRD discussed in this manual NOTE Arrest distance is one of several parts of the Minimum Required Fall Clearance MRFC MRFC is discussed in detail in...

Page 6: ...Table 1B in Appendix A provide test data on typical performance attributes of the three principal parameters Arrest Distance Average Arrest Force and Maximum Arrest Force listed by model number and class Testing is conducted under various environmental conditions at ambient temperature hot cold and wet conditions In manufacturer s tests worst case performance attributes of the SRL connected 5 belo...

Page 7: ...ication must have the strength to sustain a static load applied in the direction permitted by the PFAS of at least a Two times the maximum arrest force permitted when certification exists or b 5 000 lbs 22 2 kN in the absence of certification Select an anchorage location carefully Consider structural strength obstructions in the fall path and swing fall hazards In certain situations the qualified ...

Page 8: ...w the loops I Keeping the Carabiner horizontal rotate the SRD unit away from the gate and slide the Alignment Clip off and away from the gate as well J Open the Carabiner gate and insert the nose through the swivel eye of the second SRD unit then allow the gate to close to capture the second SRD K Next reposition the Alignment Clip back onto the gate 2 Prepare FBH and Preliminary Attachment E Lift...

Page 9: ... lower level Eliminate hazards where possible Ensure the anchorage provides the Minimum Required Fall Clearance MRFC in the fall path below the walking working surface to prevent striking the lower level or an obstruction during a fall event Take action to avoid swing falls which occur when the anchorage is not directly above the point where the fall occurs Fall clearance and swing falls are subje...

Page 10: ...tion as this may cause the SRL pawl system to engage and possibly cause loss of balance which may cause injury or death If a fall occurs the pawl system will engage and lock the lifeline The EA will deploy to arrest the fall and limit arrest forces on the user 5 5 1 Locking Mechanism The SRD utilizes an acceleration based locking mechanism The locking function requires a certain payout rate during...

Page 11: ...m the walking working surface SRD Deceleration Distance D Ring Shift and Harness Stretch 1 ft 0 3m Safety Factor 1 5 ft 0 5m and Swing Fall The diagram in Figure 8 is calculated using the performance data of the SRD and includes all four metrics listed previously to determine the MRFC 5 4 2 DuraTech Mini with a Non Overhead Non Leading Edge Anchorage Application 130 to 310 lbs 59 to 141 kg user Th...

Page 12: ...tergent water solution Do not allow water or other corrosion causing elements to enter the housing After cleaning pull the lifeline all the way out allow the unit to air dry then retract the lifeline into the unit Clean labels as required DO NOT use heat to dry DO NOT attempt to disassemble the SRL 6 2 Service Remove the unit from service if it has been subjected to fall arrest force Tag the unit ...

Page 13: ...d provided below or on a similar document Inspection Record Model _________________________ Serial _________________________ Date of Manufacture _________________________ INSPECTION DATE INSPECTOR COMMENTS PASS FAIL CORRECTIVE ACTION NEEDED APPROVED BY 102022 MSRD07 Rev F 13 ...

Page 14: ...8 0 Labels The labels must be present and legible 102022 MSRD07 Rev F 14 ...

Page 15: ... fall protection program who through training and knowledge is capable of identifying evaluating and addressing existing and potential fall hazards and who has the employer s authority to take prompt corrective action with regard to such hazards Component An element or integral assembly of interconnected elements intended to perform one function in the system Connecting Subsystem An assembly inclu...

Page 16: ...ositioning The act of supporting the body with a positioning system for the purpose of working with hands free Positioning Lanyard A lanyard used to transfer forces from a body support to an anchorage or anchorage connector in a positioning system Qualified Person A person with a recognized degree or professional certificate and with extensive knowledge training and experience in the fall protecti...

Page 17: ...6 502 OSHA 1910 66 72706TB1 72706TB2 72706TB3 72706TB3F 72706TB4 72706TB5 72706TB6 72706TH0 72706TH1 72706TH3 72706TH5 6 ft 1 8 m 5 9 lbs 2 7 kg 102022 MSRD07 Rev F 17 Table 1B 6 DuraTech Mini Class 1 Performance Part s and Conditions Typical Performance for 130 to 310 lbs 59 141 kg User ANSI Performance Requirements 130 to 310 lbs 59 141 kg User Part Anchorage Condition Arrest Distance Average Ar...

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