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Fabco Power 

 

 

Instruction Manual 

• Page 7   

 

 

 

 

 

 
 

TROUBLE SHOOTING 

 
 
 
 

PROBLEMS 

CAUSES 

REMEDIES 

ALTERNATOR EXCITATION 
FAILURE

 

1.

 

Low Speed

 

 
2.

 

Faulty capacitor

 

3.

 

Faulty winding

 

1.

 

Check RPM and set at nominal 
value. 

2.

 

Check and replace. 

3.

 

Check that winding resistance is 
as shown in the tables. 

 

HIGH NO-LOAD VOLTAGE

 

1.

 

Speed too high. 

2.

 

Capacitor with high capacity.

 

1.

 

Check and adjust RPM’s 

2.

 

Check and replace

 

LOW NO-LOAD VOLTAGE

 

1.

 

Speed too low. 

2.

 

Faulty rotary diodes. 

3.

 

Breakdown in windings.

 

 
4.

 

Capacitor with high capacity.

 

 

1.

 

Check and adjust RPM’s 

2.

 

Check and replace. 

3.

 

Check winding resistance, as 
per tables. 

4.

 

Check and replace. 

 

PROPER NO-LOAD BUT LOW 
LOADED VOLTAGE

 

1.

 

Low loaded speed. 

2.

 

Load too large. 

3.

 

Rotary diodes short-circuited 

 

1.

 

Check and regulate RPM. 

2.

 

Check and change. 

3.

 

Check and replace. 

 

UNSTABLE VOLTAGE

 

1.

 

Loose contacts. 

2.

 

Uneven rotation.

 

 

1.

 

Check connections. 

2.

 

Check for uniform rotation 
speed. 

 

NOISY GENERATOR

 

1.

 

Broken bearings. 

2.

 

Poor couplings.

 

 

1.

 

Replace. 

2.

 

Check and repair. 

 

 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for BD - 400SV

Page 1: ...Power Instruction Manual for Model BD 400SV BELT DRIVEN 3600 RPM GENERATOR Manufacturing of Vehicle Mounted Generators Hydraulic Generators P O Box 582 Chester NY 10918 845 469 9151 Fax 845 469 7871 Web Site E mail www fabcopower com ...

Page 2: ...ATION MODEL BD 400SV GENERATOR BRUSHLESS GENERATOR 3600 60 Hz GENERATOR VOLTAGE 120 or 120 240 MOTOR STARTING 300 SURGE VOLTAGE REGULATOR INHERENT OUTPUT 3750 WATTS CONTINUOUS 4000 WATTS PEAK AT 100 F OIL TEMPERATURE MAXIMUM SPEED 4200RPM 3600 RPM IDEAL ...

Page 3: ...O electrical load on the generator By using this setting you will have approximately 60HZ cycles or 3600 RPM when you are running at full rated load One way this can be accomplished is by using a Photo Tachometer on our generator shaft A Photo Tachometer is an inexpensive tool that can be purchased at McMasters Grainger Sears or any other electrical supplier ...

Page 4: ...n rotation speed This must be kept as constantly as possible on its nominal value no matter what the load Drive motor speed control systems generally have a small drop in speed between no load and loaded conditions We therefore recommend setting no load speed 3 4 above nominal speed CHECKING VOLTAGE All the machines are regulated during factory testing If voltage readings differ from the value ind...

Page 5: ...Fabco Power Instruction Manual Page 5 ...

Page 6: ...Fabco Power Instruction Manual Page 6 ...

Page 7: ...place LOW NO LOAD VOLTAGE 1 Speed too low 2 Faulty rotary diodes 3 Breakdown in windings 4 Capacitor with high capacity 1 Check and adjust RPM s 2 Check and replace 3 Check winding resistance as per tables 4 Check and replace PROPER NO LOAD BUT LOW LOADED VOLTAGE 1 Low loaded speed 2 Load too large 3 Rotary diodes short circuited 1 Check and regulate RPM 2 Check and change 3 Check and replace UNST...

Page 8: ......

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