Fab Fours S496x Installation Manual Download Page 1

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Installation manual
Black Steel Front Bumper
Product number: S496x
Application: 2020 Chevrolet HD

Summary of Contents for S496x

Page 1: ...Installation manual Black Steel Front Bumper Product number S496x Application 2020 Chevrolet HD...

Page 2: ...jury Always use extreme caution when drilling a vehicle Always disconnect power before welding Thoroughly inspect the area to be drilled on both sides of material when possible prior to drilling and r...

Page 3: ...Table of contents SAFETY DISCLAIMER TABLE OF CONTENTS A MESSAGE FROM THE OWNER GETTING STARTED PROVIDED MATERIAL DISASSEMBLY INSTALLATION CONTACT 2 3 4 5 6 7 12 17...

Page 4: ...n of cutting edge technology for metal cutting and forming and an American workforce that puts its heart and pride into every product From design and manufacturing to quality and delivery Fab Fours mi...

Page 5: ...oduct we suggest laying out all materials and parts on a pad or protective surface Failure to fully account for all components before beginning installation may leave vehicle immobile until part is ac...

Page 6: ...Assistance S496X IM IM 50217 HW 20260 HW HW KIT 22097 22095 22094 61366 QTY 2 Hardware kit 50194 20260 Fab Fours Identification Component Description QTY 50217 HW 1 4 20 X 1 Yellow Zinc Hex Cap Bolt G...

Page 7: ...front of the fender flare away from the body Use a 7mm socket wrench to remove the bolt on the valance Figure 2 Figure 1 Figure 2 Disassembly NOTE Save all OEM parts until installation is complete Fi...

Page 8: ...of the grill Figure 4 Figure 6 6 Use a T10 socket wrench to remove the two bolts holding the hood latch on With the hood latch taken off you can remove the grill cover Figure 6 Figure 5 5 Use a body...

Page 9: ...10mm socket wrench to remove the four 4 bolts on the top of the grill Figure 7 8 With the bolts removed carefully take the grill off the truck While taking off the grill unplug the camera harness on...

Page 10: ...tom Figure 10 The bumper can now be removed from the truck Figure 10 11 Figure 10 Figure 11 Figure 12 11 As you remove the bumper unplug the sensor heater plug and lower louver harnesses located on th...

Page 11: ...he bumper install Figure 16 Figure 16 14 Disconnect the lower louvers from the mounting plates by using a 7mm socket wrench to remove the six 6 bolts Set bolts aside for later use Figure 15 13 Use a 1...

Page 12: ...mper Push the bumper in against the spring and turn counterclockwise once unclipped pull out from the bumper Figure 18 18 Carefully remove the four sensors and sensor housings from the bumper by sprea...

Page 13: ...rt both brackets into the frame rail ends and very loosely install two 2 Oem bolts into the frame rail end flange just supporting both brackets Figure 21 Figure 21 21 Using the provided four 4 bolt st...

Page 14: ...own the four 4 Oem frame end bolts on both brackets 22094 22095 Figure 21 Figure 21 24 Using both a socket wrench and open end wrench fully tighten down the four 4 13 hex bolts on both frame rails Fig...

Page 15: ...provided epoxy secure all four 4 Oem sensor housings in their appropriate sensor cutout Figure 26 29 Use a pair of 7 16 wrenches and the provided six 6 bolt stacks of 20 x 1 yellow zinc hex bolt flat...

Page 16: ...e 28 31 After the epoxy has cured fully seat all four 4 sensors into the sensor housings being mindful not to distort the rubber sensor isolator that sits around the sensor tip Be sure both sides of t...

Page 17: ...13 x 1 yellow zinc hex bolt flat washers lock washer and hex nut fully install the bumper lower guard 22097 or 22098 into the bumper 22091 20260 HW Figure 31 33 Route and zip tie the factory wiring h...

Page 18: ...36 Reconnect the factory wiring harness 37 Install the tow hooks 61366 using the 3 4 socket wrench and two 2 1 2 13x2 25 bolts flat and lock washers with nuts 20260 HW Figure 35 Figure 35 Figure 36...

Page 19: ...19 Fab Fours Inc 2213 Industrial Park Road Lancaster SC 29720 Phone 866 385 1905 Fax 866 574 1423 Email support fabfours com www fabfours com Contact information...

Page 20: ...If you re looking for more of the same Then you ve come to the wrong place Greg Higgs...