background image

7. Take the two support arms (22078-22079) 

and place two (2) rubber bumpers on the top 

section (50211-HW). Figure 7.

Figure 7

8. Cut the foam tape to fit along the support 

arm profiles. Figure 7.

9. Place the support arm into place and use 

a 6M button head bolt with lock washer and 

5/16” flat washers on top and two (2) 8M 

button head bolts with lock washers and 5/16” 

flat washers on the bottom. Fully tighten all 

the bolts with a 5/32 socket wrench. Repeat 

on opposite side. Figure 8.

10. Place the front tube assembly from the 

JTOR-01 on the front support arm and loosely 

attach it to the rear tube assembly using three 

(3) 3/8” yellow zinc hex head bolts with flat/

lock washers and nuts (50211-HW). Figure 

9-10.

Figure 8

Figure 10

Figure 9

Summary of Contents for JTOR-02

Page 1: ...Installation manual Gladiator Overlanding Rack Extension Product number JTOR 02 Application 2020 Jeep Gladiator ...

Page 2: ...njury Always use extreme caution when drilling a vehicle Always disconnect power before welding Thoroughly inspect the area to be drilled on both sides of material when possible prior to drilling and relocate any objects that may be damaged Check packaged materials immediately upon arrival to ensure that all listed parts are included and undamaged Read and understand all warnings safety precaution...

Page 3: ...Table of contents SAFETY DISCLAIMER TABLE OF CONTENTS A MESSAGE FROM THE OWNER GETTING STARTED PROVIDED MATERIAL INSTALLATION CONTACT 2 3 4 5 6 8 13 ...

Page 4: ...on of cutting edge technology for metal cutting and forming and an American workforce that puts its heart and pride into every product From design and manufacturing to quality and delivery Fab Fours mission is to be the market leader for steel truck and jeep accessories We make sure a quality product is delivered on time more than expected better than expected to our customers Enjoy your new Fab F...

Page 5: ...roduct we suggest laying out all materials and parts on a pad or protective surface Failure to fully account for all components before beginning installation may leave vehicle immobile until part is acquired Refer to the next pages as an inventory check Getting started ...

Page 6: ... 50211 Fab Fours Identification Component Description QTY 50211 HW M6 x 1 0 x 50mm Button Head Cap Screw Stainless Steel 2 50211 HW M6 Lock Washer Stainless Steel 2 50211 HW M8 x 1 25 x 35mm Button Head Cap Screw Stainless Steel 4 50211 HW M8 Lock Washer Stainless Steel 4 50211 HW 1 2 Tall Spacer Aluminum 2 50211 HW 1 4 Tall Spacer Aluminum 4 502110 HW 3 4 x 9 16 Adhesive Rubber Bumper 4 502110 HW...

Page 7: ... 50211 HW 3 8 16 Yellow Zinc Hex Head Bolt Grade 8 6 50211 HW 3 8 Yellow Zinc Hex Nut Grade 8 6 50211 HW 3 8 Yellow Zinc Flat Washer Grade 8 12 50211 HW 3 8 Yellow Zinc Lock Washer Grade 8 6 502110 HW 8 32 Button Head Bolt Stainless Steel 4 502110 HW 8 Nylock Hex Nut Stainless Steel 4 50211 HW 8 Flat Washer Stainless Steel 8 Hardware kit 50211 ...

Page 8: ...t lock washers and nuts in the back of the tube assemblies 50211 HW Figure 2 Figure 1 3 Loosely install the center cross bar 22077 using six 6 5 16 stainless steel button head bolt flat lock washer and nuts with a 3 16 allen and 1 2 socket wrench 50211 HW Do not tighten the bolts at this time Figure 3 NOTE If assembling the JTOR 01 and JTOR 02 at the same time Follow Step 1 3 from the JTOR 01 Inst...

Page 9: ...he vicowl using the 8 stainless steel hardware 50211 HW Figure 4 5 Use a T40 star tip socket to remove three 3 bolts on the cowl cover Repeat on opposite side Figure 5 Figure 4 Figure 5 6 Place the 1 2 aluminum spacer in the upper bolt hole while placing two 2 1 4 aluminum spacers in the lower bolt holes 50211 HW Figure 6 Figure 6 ...

Page 10: ...k washer and 5 16 flat washers on top and two 2 8M button head bolts with lock washers and 5 16 flat washers on the bottom Fully tighten all the bolts with a 5 32 socket wrench Repeat on opposite side Figure 8 10 Place the front tube assembly from the JTOR 01 on the front support arm and loosely attach it to the rear tube assembly using three 3 3 8 yellow zinc hex head bolts with flat lock washers...

Page 11: ...tighten the 3 8 hardware installed in step 8 Repeat on opposite side Figure 11 12 Use a 1 2 socket wrench to attach the tube assembly to the front support arms using a 5 16 yellow zinc hex head bolt with flat lock washers and nuts 50211 HW Figure 12 Figure11 Figure 12 13 Loosely install the front visor using six 6 5 16 button head bolts with flat lock washers and nuts from the JTOR 01 hardware kit...

Page 12: ...igure 15 15 Use the remaining 5 16 stainless steel hardware to install the four 4 crossbars as desired Figure 16 Figure 16 16 With all cross bars and assemblies installed and in the desired position fully tighten down all mounting hardware to secure the rack in place 16 When installing the crossbar closest to the visor install the visor support 22101 between the visor and the cross bar using the f...

Page 13: ...13 Fab Fours Inc 2213 Industrial Park Road Lancaster SC 29720 Phone 866 385 1905 Fax 866 574 1423 Email support fabfours com www fabfours com Contact information ...

Page 14: ... If you re looking for more of the same Then you ve come to the wrong place Greg Higgs ...

Reviews: