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ML548 | v11

Page

12

Expo Technologies UK

T: +44 (0) 20 8398 8011
E: [email protected]

Expo Technologies US

T: +1 (440) 247 5314
E:[email protected]

Expo Technologies China

T: +86 532 8906 9858
E: [email protected]

Before connection of the air supply to the purge system, the supply pipe work should be flushed 
through with instrument quality air to remove any debris that may remain in the pipes. This must be carried 
out for at least 10 seconds for every meter of supply pipe.

Unless a supply shut-off valve has been fitted to the MiniPurge

®

 system, an external shut-off valve with the 

same, or larger, thread size as the Control Unit inlet fitting should be fitted by the installer to prevent any 
restriction of purge flow.

The purge air from the MiniPurge

®

 Control Unit should be piped within the pressurized enclosure to ensure 

purging of potential dead air spots.

The purge system is fitted with an internal regulator factory set to 4 bar feeding the logic.

Pipe Work

If the MiniPurge

®

 is not connected directly to the pressurized enclosure, pipe work and fittings used to connect 

the Control Unit to the pressurized enclosure should be either metallic or appropriate to the environment into 
which the system is installed. No valve may be fitted in any signal pipe connecting the Control Unit to the 
pressurized enclosure. This pipe work must be fitted in accordance with local codes of practice where relevant.

Multiple Enclosures

This system is suitable for the purge and pressurization of the primary pressurized enclosure and its 
associated terminal boxes.

Provision and Installation of Alarm Devices

When the pressure inside the pressurized enclosure is above the minimum, the Minimum Pressure Sensor re-
turns a positive (

pressurized

) signal causing the alarm indicator on the control unit to change from 

red

 to 

green

.

When the pressure falls below the minimum permissible the positive (

pressurized

) signal is removed. This ab-

sence of signal indicates a 

low pressure alarm

 condition and causes the alarm indicator on the control unit 

to go from 

green

 to 

red

.

There are volt free (dry) contacts available within the terminal box for remote usage.

The user must make use of this alarm facility in accordance with the local code of practice for Action on Pres-
sure or Flow Failure. Most codes include the following recommendations:

Zone 1 Installations:

 Alarm and Automatic Trip of Power.

Zone 2 Installations:

 Alarm Only on pressure or flow failure with power being removed manually.

Power Supplies and their Isolation

All power entering the pressurized enclosure should have a means of isolation. This requirement also applies 
to any external power sources that are connected to the equipment such as volt-free (dry) contacts within the 
pressurized enclosure. This is commonly achieved using the Power Interlock Switch.

Power Interlock Switch

This switch is a Double Pole Normally This switch is a Double Pole Normally Open, double-break switch: it 
provides two independent contacts that should be connected in series and used to isolate the power. This can 
be achieved using suitable certified intrinsically safe barriers. These contacts are terminated and accessible to 
the user in the terminal box.

It is the responsibility of the user to ensure that the switch is only operated within appropriate technical limits.

Summary of Contents for D760-ET MiniPurge

Page 1: ...hese instructions Please refer to the standard for principles and definition These instructions apply only to the pressurizing system it is the responsibility of the manufacturer of the pressurized en...

Page 2: ...CLAPS Sensor 10 CLAPS Regulator 10 Relief Valve Unit 10 PA Terminal Box 10 Thermostat and Heater 10 Section 6 Installation of the System 11 Relief Valve Unit 11 Air Supply Quality 11 Pipe Work 12 Mult...

Page 3: ...ML548 v10 ii Section 11 Glossary 19 Section 12 Drawings and Diagrams 19 Section 13 Certifications 20...

Page 4: ...circuits as preferred The temperature monitoring circuits themselves are provided by others If the logic air supply temperature falls below 10 C this should be investigated and rectified If the logic...

Page 5: ...to 2 5 barg 36 psi Process Connections Purge supply and outlet to pressurized enclosure 1 NPT female Minimum supply line 25 mm 1 ID tube inlet sized appropriately for flow rate Reference points signa...

Page 6: ...arg Tolerance 0 10 Note there must be a 2 5 mbarg difference between the intermediate and CLAPS sensor calibration point For example Minimum pressure 5 mbarg intermediate pressure 6 5 mbarg CLAPS sens...

Page 7: ...n air supply pressure during the purge process Operation of the System Once the system is installed correctly turn on the air supply Refer to Commissioning section The purge system commences the purge...

Page 8: ...y be used in IECEx and ATEX Zone 1 and or Zone 2 Categories 2 and 3 respectively MiniPurge systems may be used for hazards of any gas group Apparatus associated with the MiniPurge system such as intri...

Page 9: ...e enclosure before pressurization Purging is the process of removal contaminated air and replacement with air or inert gas known to be free from flammable gas The duration of this purge process is nor...

Page 10: ...he Alarm Pressurized indicator turns Red The sensor is factory calibrated and set to operate in falling pressure at or above the minimum specified pressure Purge Flow Sensor The Purge Flow Sensor moni...

Page 11: ...ical supply to the pressurized enclosure and to reduce the high purge flow rate to leakage compensation mode It also provides a hold on signal that maintains the leakage compensation mode with the pow...

Page 12: ...from the switch is terminated in the PA terminal box Intermediate Switch This is a flameproof switch which is activated by the signal from the Intermediate Sensor The cable from the switch is termina...

Page 13: ...tlet Valve is closed and the enclosure sealed The Relief Valve Unit has an in built relief valve This is sized to ensure that if the air supply pressure rises up from the specified maximum the interna...

Page 14: ...might affect the calibration of the device In particular the exterior of the spark arrestor should not be painted or blocked in any way Air Supply Quality The MiniPurge system should be connected to...

Page 15: ...minal boxes Provision and Installation of Alarm Devices When the pressure inside the pressurized enclosure is above the minimum the Minimum Pressure Sensor re turns a positive pressurized signal causi...

Page 16: ...nuity meter Gauge manometer 0 to 200 mbarg Differential manometer 2 off 4mm plugs If after commissioning the system does not perform as expected refer to the Fault Finding Section Follow the steps as...

Page 17: ...be changed by removing the large cover plate from over the outlet valve assembly and screws Warning When opening the Purge Flow Regulator ensure the over pressure within the enclosure does not exceed...

Page 18: ...nual should be supplemented with any additional requirements set out in appropriate local codes of practice The following checks should be carried out every 6 36 months dependent on environment accord...

Page 19: ...tment screw in position using the hex key loosen the retaining nut Adjust the hex key clockwise to increase or anti clockwise to reduce the lift off pressure Before testing retighten the locking nut w...

Page 20: ...been designed for ease of fault finding and many of the components fitted are plug in or chassis mounted Check components by substitution only after establishing that such action is necessary Before c...

Page 21: ...n the supply pipe Static pressure of 4 barg must be maintained during purge Check air supply pressure at the inlet to the control unit Ensure that the supply pipe bore is suitable for the flow rate Pr...

Page 22: ...must be factory set to the value as stated on the Customer Test and Inspection Sheet S0015 018 Pressure gauge Air Supply Pressure 0 10 barg S0015 135 Miniature gauge Logic Pressure 0 4 barg ETM IS31 0...

Page 23: ...ficate IECEx SIR07 0027X UKCA Certificate CSAE 21UKEX1067X CCC Certificate 2020312304000830 EAC Certificate RU GB 58 00906 20 Ex e Terminal Box ATEX Certificate BASEEFA 06ATEX0117X IECEx Certificate I...

Page 24: ...THERWISE STATED MOD No REVISION DRAWN CHECKED APPROVED DATE DRAWN DATE SURREY TW16 5DB UNITED KINGDOM Expo Technologies Limited DRAWING No REVISION RELEASED 14 04 2014 FLATNESS TO BE LESS THAN 0 4 OVE...

Page 25: ...X XXX 0 05 06 DQN 12429 30 06 2020 AR CE AR AR RJ CE 17 06 2020 DQN 12436 05 PB 21 11 2018 DQN 12414 04 SHEET No 2 OF 4 XBR 7TD0 106 DIMENSIONS IN mm DENOTES IMPERIAL DO NOT SCALE IF IN DOUBT ASK NOT...

Page 26: ...ALLY SEATED UNION 6 Ex e ELECTRICAL JUNCTION BOX 7 ELECTRONIC PURGE TIMER WITH LED INDICATOR 8 SYSTEM PURGING INDICATOR QUAD AMBER LEDS 9 LOW PRESSURE ALARM TRIP INDICATOR RED GREEN 10 ALARM PRESSURIZ...

Page 27: ...VISION RELEASED 14 04 2014 06 DECIMALS X 0 5 X X 0 2 X XX 0 1 X XXX 0 05 06 DQN 12429 30 06 2020 AR CE AR AR RJ CE 17 06 2020 DQN 12436 05 PB 21 11 2018 DQN 12414 04 SHEET No 4 OF 4 XBR 7TD0 106 DIMEN...

Page 28: ...interests DIMENSIONS IN mm DENOTES IMPERIAL WEIGHT Kg TITLE DO NOT SCALE IF IN DOUBT ASK FINISH MATERIAL A3 SCALE DRAWING STATUS A TOLERANCES UNLESS OTHERWISE STATED FLATNESS TO BE LESS THAN 0 4 OVER...

Page 29: ...NIMUM SIZE FOR PURGE AIR DISTRIBUTION PIPEWORK ELECTRICAL SIGNAL VIA EEx e JUNCTION BOX B C D E F 8 5 7 6 4 3 1 2 3RD ANGLE PROJECTION The contents of this drawing document are Copyright Expo Technolo...

Page 30: ...d IIC T6 OPTIONAL AC 15 4A 250V Ex d IIC T6 COMPLETE CONTACTS ALARM CONTACTS LOW PRESSURE HIGH PRESSURE INTERMEDIATE LOW PRESSURE SYSTEM PURGING PURGE PURGE INLET PRESSURE ENCLOSURE MOTOR ENCLOSURE PR...

Page 31: ...PPLY SUPPLY PT100 RTD SENSOR PT100 RTD SENSOR TYPICAL TYPICAL 4 WIRE BARRIER CONNECTION 4 WIRE BARRIER CONNECTION 1 SH SH B C D E F 8 5 7 6 4 3 1 2 3RD ANGLE PROJECTION The contents of this drawing do...

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Page 51: ...E info expoworldwide com Expo Technologies Ltd Registered in England No2854600 www expoworldwide com Expo Technologies purge pressurization systems may incorporate temperature sensors based on platin...

Page 52: ...chnologies UK Expo Technologies Ltd Unit 2 The Summit Hanworth Road Sunbury On Thames TW16 5DB UK T 44 20 8398 8011 F 44 20 8398 8014 E sales expoworldwide com Expo Technologies China Qingdao Expo M E...

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