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Excalibur Water Systems EWS SUS24BF, Installation And User Manual

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Excalibur Water Systems EWS SUS24BF Installation And User Manual Download Page 1

BARRIE • ONTARIO • CANADA     705.733.8900     WWW.EXCALIBURWATER.COM

 

 

 
 
 

 

ULTIMATE SERIES WATER SOFTENER 

INSTALLATION AND USER GUIDE 

 

 

Summary of Contents for EWS SUS24BF

Page 1: ...BARRIE ONTARIO CANADA 705 733 8900 WWW EXCALIBURWATER COM ULTIMATE SERIES WATER SOFTENER INSTALLATION AND USER GUIDE ...

Page 2: ... 2 3 Setting Time of Day 10 2 4 User Displays 11 2 5 Installer Display Settings 12 2 6 Configuration Settings 13 2 7 Softener System Setup 14 3 Model Specifications and Components 16 3 1 Flow Controls and Injectors 16 3 2 Specifications 16 4 Control Valve Cycles 17 5 Components of Control Valve 19 5 1 Front Cover and PC Board 19 5 2 Drive assembly Piston and Spacer stack 20 5 3 Injector Assembly 2...

Page 3: ...d easily with minor plumbing changes on previous plumbing The piping must be clamped properly and the weight of the plumbing must not be on the softener Do not use any kind of lubricant including silicone A silicone based lubricant can be only used on black O Rings but not necessary Do not use pipe dope or other sealant on plastic nuts and caps Teflon tape must be used only on NPT threads The nuts...

Page 4: ...3 SOFTENER INSTALLATION AND USER GUIDE BARRIE ONTARIO CANADA 705 733 8900 WWW EXCALIBURWATER COM 1 4 Installation Drawing ...

Page 5: ...alled at the inlet of the softener 5 The bypass valve must be installed on the control valve 6 The outside tap water if possible may be bypassed from the softener 7 The primer solder or solder flux must not get on the O rings while installation 8 After soldering the lines must be cooled before installing the O Rings nuts and caps 9 If the electrical system is grounded to the plumbing then a copper...

Page 6: ...ntrol valve 1 8 Overflow Line Connection Only used where brine tank overflow water spillage can damage flooring or structure Brine tank is equipped with safety float valve which prevents the overflow in case if control valve fails to control the refill cycle In case if safety float also fails to stop refill then only the water will come through overflow line connection Tank Brine Line Connection B...

Page 7: ...tting and solder joints The gap less than this can damage the flow control If the drain line is elevated and then emptied into the drain below the level the of control valve then 7 loop should make at the end of drain line The air gap between the drain and the end of the drain line must be twice the diameter of the tube The drain line must be clamped or strap tied at the end to secure in position ...

Page 8: ...ld be pointing the direction of flow indicated by the engraved arrows on the control valve Water flows through the control valve in normal operation as a water softener BYPASS OPERATION The inlet and outlet handles point to the center of the bypass valve The system is isolated from the water pressure in the plumbing system Untreated water is supplied to the house in this position ...

Page 9: ...to the control valve and the plumbing system while not allowing water to exit from the control valve to the plumbing Untreated water is supplied to the house in this position SHUT OFF MODE The inlet handle points to the center of the bypass valve and the outlet handle points in the direction of flow the water is shut off to the plumbing system If water is available on the outlet side of the Soften...

Page 10: ...he steady water flows out of drain then fully turn both handles of bypass valve into the direction of service operation Caution If water flow is too rapidly there will be a loss of resin to drain When the water become clear in drain line then press the regen button to advance the regeneration to brine cycle Lift off the brine tank lid to check if water is being drawn from brine tank and shut off t...

Page 11: ...ds to the previous screen Change Variable being displayed Holding for 3 seconds initiates a control reset The software version is displayed and the piston returns to the home service position resynchronizing the valve Step 1 Push NEXT until time of day screen is displayed Press and hold until SET TIME is displayed and the hour flashes once Step 2 Press or until the correct hour is displayed Then p...

Page 12: ...y be shown Pressing NEXT will alternate between the displays shown below User 1 Shows volume remaining to next regeneration User 2 Displays the number of days to next regeneration as per time clock User 3 Displays the current flow rate User 4 Displays the total volume used User 5 Shows current time of day Press NEXT to return to User Display 1 Return to User Display 1 ...

Page 13: ...I Day Override Set 14 the maximum number of days between regenerations Press NEXT to go to step 4I Press REGEN to return to previous step Step 4I Next scheduled regeneration time hour Set the hour of day for regeneration using or Usually 2 00AM or when the predictable flow is minimum Press NEXT to go to step 5I Press REGEN to return to previous step Step 5I Next scheduled regeneration time minutes...

Page 14: ...multaneously for 5 seconds Step 2CS Use to select 1 0 for 1in valve Note Do not select 1 0t Step 3CS Select dPoFF for softeners when no outside signal is used for regeneration Press NEXT to proceed to step 3CS or press REGEN to go back to previous step Step 4CS Select oFF for standard softeners and when no motorized alternating valves are used Press NEXT to exit Configuration settings Exit Configu...

Page 15: ...o go to step 4S or press REGEN to go back to previous step Step 4S Set PoST refill location to initiate refill cycle immediately after rinse cycle Step 5S Select 6 min duration for first backwash cycle Press NEXT to go to step 6S or press REGEN to go back to previous step Step 6S Select 60 min duration for brine cycle Press NEXT to go to step 7S or press REGEN to go back to previous step Step 7S S...

Page 16: ...ous step Step 9S Select the salt dosage as per the performance data given Step 10S Set System Grains Capacity Refer the performance table given Step 11S Set AUto for automatic volume capacity and reserve capacity calculations Step 12S Set NORMAL regeneration time so that regeneration should occur only at preset time Step 13S Set relay operation oFF Press NEXT to exit softener system setup or press...

Page 17: ...52 Blue CLK V30101F 2 2 CLK V3162022 3 2 Specifications Excalibur Softeners are factory programmed to 10lbs ft3 default settings 1 S is only included in superior models and the given model numbers are for Ultimate superior softeners Model1 Number Mineral Tank Resin Quantity Grains Capacity Lbs Salt Setting Flow GPM Shipping Weight Dia X Height ft3 6 lbs Salt ft3 10 lbs Salt ft3 15 lbs Salt ft3 Con...

Page 18: ...ws down to the bottom distributor In this operation hardness of water is removed by resin In Backwash Cycle water flows in upflow direction the water enters the tank from bottom distributor and collected by upper basket This operation lifts the bed and wash the resin The water goes out through the drain line Note Backwash Brine and Rinse cycles bypass the supply water to the demand ...

Page 19: ...hich siphon the brine solution from brine tank and slow rinse water goes to the drain In Rinse Cycle water flows rapidly in downflow direction through the resin to the drain This cycle washes the excess sodium from the resin particles Fill Cycle Not Shown The water flow same as Service operation but water also flows to the brine tank for refilling ...

Page 20: ...310601 WS1 DRIVE BRACKET SPRING CLIP 1 4 CLK V3408EE04BOARD WS1THRU 2 EE PCB 5 DIGIT REPL 1 5 CLK V3110 WS1 DRIVE GEAR 12X36 3 6 CLK V3109 WS1 DRIVE GEAR COVER 1 Not Shown CLK V3186 WS1 AC ADAPTER 120V 12V 1 CLK V318601 WS1 AC ADAPTER CORD ONLY Not Shown CLK V3178 WS1 Drive Back Plate 1 AC Adapter U S Supply Voltage 120 V AC Supply Frequency 60 Hz Output Voltage 12 V AC Output Current 500 mA Batte...

Page 21: ...ng No Order No Description Quantity 1 CLK V3005 WS1 Spacer Stack Assembly 1 2 CLK V3004 Drive Cap ASY 1 3 CLK V3178 WS1 Drive Back Plate 1 4 CLK V3011 WS1 Piston Downflow ASY 1 5 CLK V3174 WS1 Regenerant Piston 1 6 CLK V3135 O ring 228 1 7 CLK V3180 O ring 337 1 8 CLK V3105 O ring 215 Distributor Tube 1 Not Shown CLK V3001 WS1 Body ASYDownflow 1 ...

Page 22: ...2 CLK V3152 O RING 135 1 3 CLK V317701 INJECTOR SCREEN CAGE 1 4 CLK V30101Z WS1 INJECTOR ASY ZPLUG 1 5 CLK V30101D WS1 INJECTOR ASY DRED For 9 Tank 1 CLK V30101E WS1 INJECTOR ASY EWHITE For 10 Tank CLK V30101F WS1 INJECTOR ASY FBLUE For 12 Tank Not Shown CLK V3170 O RING 011 1 Not Shown CLK V3171 O RING 013 1 The injector plug and the injector each contain 011 lower and 013 upper O ring ...

Page 23: ...K V414401 Elbow 3 8 Liquifit Asy w RFC 1 2 CLK H4615 Elbow Locking Clip 1 3 CLK H4628 Elbow 3 8 Liquifit 1 4 CLK V3163 0 ring 019 1 5 CLK V316501 WS1 RFC Retainer Asy 0 5 gpm 1 6 CLK V3182 WS1 RFC 1 Not Shown CLK V3552 WS1 Brine Elbow Asy w RFC Option Not Shown CLK H4650 Elbow with nut and insert Option 5 CLK V316501 Retainer Assembly includes 6 CLK V3182 Refill flow control ...

Page 24: ... Elbow Locking Clip 1 2 CLK PKP100TS8BULK Polytube insert 5 8 Option 3 CLK V3192 WS1 Nut Drain Elbow Option 4 CLK V315801 WS1 Drain Elbow Male 1 CLK V315802 WS1 Drain Elbow Male No 5 CLK V3163 O ring 019 1 6 CLK V315901 WS1 DLFC Retainer ASY 1 7 CLK V3162013 WS1 DLFC 1 3 gpm 9 Tank One DLFC must be used if fitting is used CLK V3162017 WS1 DLFC 1 7 gpm 10 Tank CLK V3162022 WS1 DLFC 2 2 gpm 12 Tank ...

Page 25: ...embly Drawing No Order No Description Quantity 1 CLK V3151 WS1 Nut 1 QC 1 2 CLK V3003 WS1 Meter ASY 1 3 CLK V311801 WS1 Turbine ASY 1 4 CLK V3105 O ring 215 1 CLK V3003 includes CLK V311801 and CLK V3105 NOTE THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL OR HEALTH EFFECT APPLICATIONS ...

Page 26: ...2 3 CLK V3105 O Ring 215 2 4 CLK V3145 WS1 Bypass 1 Rotor 2 5 CLK V3146 WS1 Bypass Cap 2 6 CLK V3147 WS1 Bypass Handle 2 7 CLK V3148 WS1 Bypass Rotor Seal 2 8 CLK V3152 O ring 135 2 9 CLK V3155 O ring 112 2 10 CLK V3156 O ring 214 2 Bypass Valve Vertical Adapter not shown in drawing CLK V319101 WS1 Bypass Vertical Asy Adapter Order No Description Qty CLK V3151 WS1 Nut 1 Quick Connect 2 CLK V3150 W...

Page 27: ...1BRASSSWEATASSEMBLYLF 2 Do not install in California CLK V300703LF WS1 Fitting Brass Sweat Assembly LF Drawing No Order No Description Quantity 1 CLK V3151 WS1 NUT 1 QUICK CONNECT 2 2 CLK V3150 WS1 SPLIT RING 2 3 CLK V3105 O RING 215 2 4 CLK V318801LF WS1 FITTING BRASS SWEAT LF 2 Do not install in California CLK V300704 WS1 Fitting 1 Plastic Male NPT Assembly Drawing No Order No Description Quanti...

Page 28: ...e Assembly LF Drawing No Order No Description Quantity 1 CLK V3151 WS1 NUT 1 QUICK CONNECT 2 2 CLK V3150 WS1 SPLIT RING 2 3 CLK V3105 O RING 215 2 4 CLK V3628LF WS1 FTG 3 4 BRASS SHARKBITE LF 2 CLK V300713LF WS1 Fitting 1 Brass SharkBite Assembly LF Drawing No Order No Description Quantity 1 CLK V3151 WS1 NUT 1 QUICK CONNECT 2 2 CLK V3150 WS1 SPLIT RING 2 3 CLK V3105 O RING 215 2 4 CLK V3629LF WS1...

Page 29: ...No Description Size Qty 1 CLK BT1833C Black 18 X33 Brine Tank Assembly 18 x33 1 CLK BT1434AC Almond 14 X14 X34 Brine Tank Assembly 14 x14 x34 CLK BT1434BC Black 14 X14 X34 Brine Tank Assembly 14 x14 x34 2 CLK BT1833 Brine Tank Empty with Cover Ø18 x33 1 CLK BT1434AS Brine Tank Almond Empty with Cover 14 x14 X34 CLK BT1434BS Brine Tank Black Empty with Cover 3 CLK H107202 Salt Grid Platform with le...

Page 30: ...movement Err 1001 Err 101 E2 Control Valve motor ran too short Err 1002 Err 102 E3 Control Valve motor ran too long and unable to find next cycle Err 1003 Err 103 Err 1004 Control Valve ran too long and timed out Err 104 Err 1006 MAV NHWB motor ran too long Err 106 Err 1007 MAV NHWB motor ran too short and stalled Err 107 If the word Error and number flashes alternatively Refer to the table given ...

Page 31: ...onnect meter to three pin connection labeled METER on PC Board c Restricted stalled meter turbine c Remove meter and check for rotation or foreign material d Meter wire not installed securely into three pin connector d Verify meter cable wires are installed securely into three pin connector labeled METER e Defective meter e Replace meter f Defective PC Board f Replace PC Board 4 Time of day flashe...

Page 32: ...ressure a Check incoming water pressure water pressure must remain at minimum of 25 psi b Incorrect injector size b Replace injector with correct size for the application c Restricted drain line c Check drain line for restrictions or debris and clean 10 Excessive water in regenerant tank a Improper program settings a Check refill setting b Plugged injector b Remove injector and clean or replace c ...

Page 33: ...nnect c Main drive gear too tight c Loosen main drive gear Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect d Improper voltage being delivered to PC Board d Verify that proper voltage is being supplied Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston po...

Page 34: ...cancelled by pressing REGEN button again This error screen and error number will toggle Contact Service Technician or Excalibur to report the error code The bypass valve handles must be turned towards the center as shown above The bypass valve handle must be in the direction of flow and engraved arrows on control valve Set Time of Day Press button until the time of day is displayed Press and hold ...

Page 35: ... as softener 3S dn Downflow brining direction 4S POST Refill cycle starts right after rinse cycle 5S 6 Backwash cycle Duration 6S 60 Brine cycle Duration 7S 4 2nd Backwash cycle Duration 8S 4 Rinse cycle Duration 9S lbs salt Salt usage per regeneration See performance table 10S Grains Capacity Total grain capacity See performance table 11S Auto Automatic volume and reserve capacity estimation 12S ...

Page 36: ... given to Excalibur Water Systems General Provisions The above warranties are effective provided the ULTIMATE SERIES WATER SOFTENER is operated at water pressures not exceeding 125psi and at water temperatures not exceeding 120 F also provided that the water softener is not subject to abuse misuse alteration neglect freezing accident or negligence and provided further that the water softener is no...

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