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Safety instructions 

General 

 

 

099-008109-EW501

06.07.2012

 

 

2.3 General

 

 

 

DANGER

 

 

 

 

Electric shock! 
Welding machines use high voltages which can result in potentially fatal electric shocks 
and burns on contact. Even low voltages can cause you to get a shock and lead to 
accidents. 

•  Do not touch any live parts in or on the machine! 
•  Connection cables and leads must be free of faults! 
•  Switching off alone is not sufficient! 
•  Place welding torch and stick electrode holder on an insulated surface! 
•  The unit should only be opened by specialist staff after the mains plug has been unplugged!
•  Only wear dry protective clothing! 
•  Wait for 4 minutes until the capacitors have discharged! 

 

 

 

Electromagnetic fields! 
The power source may cause electrical or electromagnetic fields to be produced which 
could affect the correct functioning of electronic equipment such as IT or CNC devices, 
telecommunication lines, power cables, signal lines and pacemakers. 

•  Observe the maintenance instructions! (see Maintenance and Testing chapter) 
•  Unwind welding leads completely! 
•  Shield devices or equipment sensitive to radiation accordingly! 
•  The correct functioning of pacemakers may be affected (obtain advice from a doctor if 

necessary). 

 

 

 

Validity of this document! 
This document describes an accessory and is only valid in combination with the 
operating instructions for the power source being used (welding machine)! 

•  Read the operating instructions, in particular the safety instructions for the power source 

(welding machine)! 

 

 

 

 

WARNING

 

 

 

 

Risk of accidents if these safety instructions are not observed! 
Non-observance of these safety instructions is potentially fatal! 

•  Carefully read the safety information in this manual! 
•  Observe the accident prevention regulations in your country. 
•  Inform persons in the working area that they must observe the regulations! 

 

 

 

Fire hazard! 
Flames may arise as a result of the high temperatures, stray sparks, glowing-hot parts 
and hot slag produced during the welding process. 
Stray welding currents can also result in flames forming! 

•  Check for fire hazards in the working area! 
•  Do not carry any easily flammable objects such as matches or lighters. 
•  Keep appropriate fire extinguishing equipment to hand in the working area! 
•  Thoroughly remove any residue of flammable substances from the workpiece before 

starting welding. 

•  Only continue work on welded workpieces once they have cooled down. 

Do not allow to come into contact with flammable material! 

•  Connect welding leads correctly! 

 

 

Summary of Contents for EL 120QMM-6M/M12

Page 1: ...r arc gouging GB RG12 WK 120QMM 6M Z EL 120QMM 6M M12 099 008109 EW501 Observe additional system documents 06 07 2012 Register now For your benefit Jetzt Registrieren und Profitieren www ewm group com...

Page 2: ...ther form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whethe...

Page 3: ...electrical hazards 10 3 3 4 Service documents spare parts and circuit diagrams 10 4 Machine description quick overview 11 4 1 Remote control 11 4 2 Connection for workpiece lead 12 4 3 Connecting gou...

Page 4: ...l in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading...

Page 5: ...scription Press Do not press Turn Switch l 0 Switch off machine l 0 Switch on machine ENTER enter the menu NAVIGATION Navigating in the menu EXIT Exit the menu Time display example wait 4s press Inter...

Page 6: ...acemakers may be affected obtain advice from a doctor if necessary Validity of this document This document describes an accessory and is only valid in combination with the operating instructions for t...

Page 7: ...g area must wear suitable ear protection CAUTION Obligations of the operator The respective national directives and laws must be observed for operation of the machine National implementation of the fr...

Page 8: ...ery has been damaged during transport Please contact the last haulier immediately Keep the packaging for possible checking by the haulier or for the return shipment Packaging for returns If possible p...

Page 9: ...correctly No liability is accepted for any damages arising from improper usage The equipment must only be used in line with proper usage and by trained or expert staff Do not modify or convert the eq...

Page 10: ...rvance of the deadlines for the repetition test and or non permitted conversion work not specifically authorised by the manufacturer The original copy of the declaration of conformity is enclosed with...

Page 11: ...1 06 07 2012 11 4 Machine description quick overview 4 1 Remote control 3 4 2 1 Figure 4 1 Item Symbol Description 0 1 Holder for suspending the machine 2 Welding current rotary dial 3 Torch body 4 19...

Page 12: ...cription quick overview Connection for workpiece lead 12 099 008109 EW501 06 07 2012 4 2 Connection for workpiece lead Item Symbol Description 0 1 Clamp Workpiece lead 2 Welding current connection plu...

Page 13: ...rview Connecting gouging torch 099 008109 EW501 06 07 2012 13 4 3 Connecting gouging torch 1 2 3 Figure 4 2 Item Symbol Description 0 1 Welding current connection plug potential 2 Fixing screw with pl...

Page 14: ...isk from electrical current If welding is carried out alternately using different methods and if a welding torch and an electrode holder remain connected to the machine the open circuit welding voltag...

Page 15: ...e remote controls have been developed to be connected to welding machines or wire feed units only Connecting them to other machines may cause damage to the machines Observe the operating instructions...

Page 16: ...elines Before bringing the power sources into service for arc welding operations a test has to verify that they cannot exceed the maximum allowed open circuit voltage Connection of the machine may be...

Page 17: ...tions To avoid injury and equipment damage the unit must only be repaired or modified by specialist skilled persons The warranty becomes null and void in the event of unauthorised interference Appoint...

Page 18: ...tric and electronic equipment ElektroG from 16 03 2005 used machines are to be placed in a collection system separate from unsorted municipal waste The public waste management utilities communities ha...

Page 19: ...d dealer 7 1 Checklist for rectifying faults NOTE The correct machine equipment for the material and process gas in use is a fundamental requirement for perfect operation Legend Symbol Description a F...

Page 20: ...109 EW501 06 07 2012 8 Technical data NOTE Performance specifications and guarantee only in connection with original spare and replacement parts 8 1 RG12 Interface 19 pole Dimensions L x W x H in mm 2...

Page 21: ...Appendix A Overview of EWM branches 099 008109 EW501 06 07 2012 21 9 Appendix A 9 1 Overview of EWM branches...

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