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Maintenance, care and disposal

General

 

099-008109-EW501 

06.07.2012 

17

 

 

Maintenance, care and disposal 

6.1 General

 

When used in the specified environmental conditions and under normal operating conditions, this 
machine is largely maintenance-free and requires a minimum of care. 

There are some points, which should be observed, to guarantee fault-free operation of your welding 
machine. Among these are regular cleaning and checking as described below, depending on the pollution 
level of the environment and the length of time the unit is in use. 

6.2 

Maintenance work, intervals 

6.2.1 

Monthly maintenance tasks 

•  Check control leads and their strain relief for damage. 

•  Carry out functional test of operating, signalling, safety and/or adjustment devices. 

•  Other, general condition 

6.3 Maintenance 

work 

 

 

DANGER

 

 

 

 

Do not carry out any unauthorised repairs or modifications! 
To avoid injury and equipment damage, the unit must only be repaired or modified by 
specialist, skilled persons! 
The warranty becomes null and void in the event of unauthorised interference. 

•  Appoint only skilled persons for repair work (trained service personnel)! 

 

 

 

Repair and maintenance work may only be performed by qualified authorised personnel; otherwise the 
right to claim under warranty is void. In all service matters, always consult the dealer who supplied the 
machine. Return deliveries of defective equipment subject to warranty may only be made through your 
dealer. When replacing parts, use only original spare parts. When ordering spare parts, please quote the 
machine type, serial number and item number of the machine, as well as the type designation and item 
number of the spare part. 

6.4 

Disposing of equipment 

 

 

 

NOTE 

 

 

 

Proper disposal! 
The machine contains valuable raw materials, which should be recycled, and 
electronic components, which must be disposed of. 

•  Do not dispose of in household waste! 
•  Observe the local regulations regarding disposal! 

 

 

 

Summary of Contents for EL 120QMM-6M/M12

Page 1: ...r arc gouging GB RG12 WK 120QMM 6M Z EL 120QMM 6M M12 099 008109 EW501 Observe additional system documents 06 07 2012 Register now For your benefit Jetzt Registrieren und Profitieren www ewm group com...

Page 2: ...ther form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whethe...

Page 3: ...electrical hazards 10 3 3 4 Service documents spare parts and circuit diagrams 10 4 Machine description quick overview 11 4 1 Remote control 11 4 2 Connection for workpiece lead 12 4 3 Connecting gou...

Page 4: ...l in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading...

Page 5: ...scription Press Do not press Turn Switch l 0 Switch off machine l 0 Switch on machine ENTER enter the menu NAVIGATION Navigating in the menu EXIT Exit the menu Time display example wait 4s press Inter...

Page 6: ...acemakers may be affected obtain advice from a doctor if necessary Validity of this document This document describes an accessory and is only valid in combination with the operating instructions for t...

Page 7: ...g area must wear suitable ear protection CAUTION Obligations of the operator The respective national directives and laws must be observed for operation of the machine National implementation of the fr...

Page 8: ...ery has been damaged during transport Please contact the last haulier immediately Keep the packaging for possible checking by the haulier or for the return shipment Packaging for returns If possible p...

Page 9: ...correctly No liability is accepted for any damages arising from improper usage The equipment must only be used in line with proper usage and by trained or expert staff Do not modify or convert the eq...

Page 10: ...rvance of the deadlines for the repetition test and or non permitted conversion work not specifically authorised by the manufacturer The original copy of the declaration of conformity is enclosed with...

Page 11: ...1 06 07 2012 11 4 Machine description quick overview 4 1 Remote control 3 4 2 1 Figure 4 1 Item Symbol Description 0 1 Holder for suspending the machine 2 Welding current rotary dial 3 Torch body 4 19...

Page 12: ...cription quick overview Connection for workpiece lead 12 099 008109 EW501 06 07 2012 4 2 Connection for workpiece lead Item Symbol Description 0 1 Clamp Workpiece lead 2 Welding current connection plu...

Page 13: ...rview Connecting gouging torch 099 008109 EW501 06 07 2012 13 4 3 Connecting gouging torch 1 2 3 Figure 4 2 Item Symbol Description 0 1 Welding current connection plug potential 2 Fixing screw with pl...

Page 14: ...isk from electrical current If welding is carried out alternately using different methods and if a welding torch and an electrode holder remain connected to the machine the open circuit welding voltag...

Page 15: ...e remote controls have been developed to be connected to welding machines or wire feed units only Connecting them to other machines may cause damage to the machines Observe the operating instructions...

Page 16: ...elines Before bringing the power sources into service for arc welding operations a test has to verify that they cannot exceed the maximum allowed open circuit voltage Connection of the machine may be...

Page 17: ...tions To avoid injury and equipment damage the unit must only be repaired or modified by specialist skilled persons The warranty becomes null and void in the event of unauthorised interference Appoint...

Page 18: ...tric and electronic equipment ElektroG from 16 03 2005 used machines are to be placed in a collection system separate from unsorted municipal waste The public waste management utilities communities ha...

Page 19: ...d dealer 7 1 Checklist for rectifying faults NOTE The correct machine equipment for the material and process gas in use is a fundamental requirement for perfect operation Legend Symbol Description a F...

Page 20: ...109 EW501 06 07 2012 8 Technical data NOTE Performance specifications and guarantee only in connection with original spare and replacement parts 8 1 RG12 Interface 19 pole Dimensions L x W x H in mm 2...

Page 21: ...Appendix A Overview of EWM branches 099 008109 EW501 06 07 2012 21 9 Appendix A 9 1 Overview of EWM branches...

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