EWM Drive XQ Page 6 Operating Instructions Manual Download

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For your safety

Explanation of icons

099-0M37XS-EW501

31.8.2022

2.2 Explanation of icons

Symbol Description

Indicates technical aspects which the

user must observe.

Activate and release / Tap / Tip

Switch off machine

Release

Switch on machine

Press and hold

Incorrect / Invalid

Switch

Correct / Valid

Turn

Input

Numerical value – adjustable

Navigation

Signal light lights up in green

Output

Signal light flashes green

Time representation (e.g.: wait 4 s / ac-

tuate)

Signal light lights up in red

Interruption in the menu display (other

setting options possible)

Signal light flashes red

Tool not required/do not use

Signal light lights up in blue

Tool required/use

Signal light flashes blue

Summary of Contents for Drive XQ

Page 1: ...Operating instructions EN Control Basic XQ M3 7X S M3 7X T 099 0M37XS EW501 Observe additional system documents 31 8 2022...

Page 2: ...to the operation of this equipment is restricted solely to the function of the equipment No other form of liability regardless of type shall be accepted This exclusion of liability shall be deemed ac...

Page 3: ...ites 19 4 2 5 2 Loading saved Favourites 20 4 2 5 3 Deleting saved Favourites 20 5 Functional characteristics 21 5 1 Shielding gas volume settings 21 5 1 1 Gas test 21 5 1 2 Purge hosepackage 22 5 2 W...

Page 4: ...P29 37 5 8 7 Reset to factory settings 37 5 9 Machine configuration menu 38 5 9 1 Selecting changing and saving parameters 38 5 9 2 Aligning the cable resistance 39 5 10 Power saving mode Standby 40...

Page 5: ...and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning sym bol The hazard is also highlighted using a symbol in the page margin CAUTION Working or oper...

Page 6: ...on machine Press and hold Incorrect Invalid Switch Correct Valid Turn Input Numerical value adjustable Navigation Signal light lights up in green Output Signal light flashes green Time representation...

Page 7: ...cal specialist may interconnect the sources as per standard IEC 60974 9 2010 Installa tion and use and German Accident Prevention Regulation BVG D1 formerly VBG 15 or country specific regulations Befo...

Page 8: ...temperatures of 100 C or higher and arcing and work on live components Hearing protection against harming noise Explosion risk Apparently harmless substances in closed containers may generate excessiv...

Page 9: ...ified in the standard The user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the user must...

Page 10: ...lacement parts etc from our range of products Only insert and lock accessory components into the relevant connection socket when the ma chine is switched off Requirements for connection to the public...

Page 11: ...n or connection points can heat up significantly during operation water cooled version When opening the coolant circuit escaping coolant may cause scalding Open the coolant circuit only when the power...

Page 12: ...d correctly No liability is accepted for any damages arising from improper usage The equipment must only be used in line with its designated purpose and by trained or expert personnel Do not improperl...

Page 13: ...other parts of these instructions Read and observe the operating instructions for all system components especially the safety instructions The illustration shows a general example of a welding system...

Page 14: ...ontrol sections For description purposes the machine control has been divided into two sections A B to ensure maximum clarity The setting ranges for the parameter values are summarised in the paramete...

Page 15: ...Machine control Operating elements Overview of control sections 099 0M37XS EW501 31 8 2022 15 4 1 1 Control section A Figure 4 2...

Page 16: ...ed 3 Operating modes push button functional sequences see 5 4 3 chapter Non latched Latched 4 Display of arc dynamics The height and orientation of the set arc dynamics are displayed 5 Click wheel wel...

Page 17: ...the machineinto lock function see4 2 4 chapter 2 Wire feed speed unit signal light m min Parameter value is displayed in meters per minute ipm Parameter value is displayed in inches per minute Switchi...

Page 18: ...apter AMP welding current wire feed speed 4 1 3 Welding data display On the left and right of the parameter displays there are push buttons for the selection of parameters They are used to select the...

Page 19: ...e device settings The user can switch the lock function on or off by pressing the button for a long time from eachmachine control or accessory component with the symbol 4 2 5 JOB favourites Favourites...

Page 20: ...push button the signal light of the favourite status is green 4 2 5 3 Deleting saved Favourites Figure 4 8 Press and hold the favourite memory push button After 2 seconds the signal light of thefavou...

Page 21: ...switched off no accidental arc ignition Set the relevant gas quantity for the application on the pressure regulator Setting instructions Welding process Recommended shielding gas quantity MAG welding...

Page 22: ...nd gas free inching of the wire electrode after the wire spool change By pressing and holding the wire inching button for a long time the wire inching speed in creases in a ramp function special param...

Page 23: ...test buttons the wire return speed increases in a ramp function special parameter P1 see 5 8 2 chapter from 1 m min to the set maximum value The maximum value is set by simultaneously pressing the wir...

Page 24: ...ob Select welding procedure Select operating mode Set welding power wire feed speed and welding voltage Correct dynamics if necessary 5 4 2 Welding procedure Select welding procedure MIG MAGwelding Fi...

Page 25: ...speed and the welding voltage are selected according to the type of material shielding gas material thickness and wire diameter see also table setting instructions in the Appendix see 8 1 chapter Exam...

Page 26: ...es and a wide and soft arc negative values In addition the selected settings are displayed with signal lights below the rotary knobs Figure 5 8 5 4 6 Expert menu MIG MAG The Expert menu has adjustable...

Page 27: ...cessary The adjustable value stands for the time until the power source switches off the welding current after the welding process has been stopped Welding wire behaviour Setting instructions Wire ele...

Page 28: ...flows ignition error During welding The arc is interrupted for more than 5 s arc interruption Non latched mode Figure 5 10 Step 1 Press and hold torch trigger Shielding gas is expelled gas pre flows...

Page 29: ...tor runs at creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current flows Change over to pre selected WF speed main program PA Step 2 Release torch trigger no...

Page 30: ...ir ormodify the machine Unauthorised manipulations will invalidate the warranty Instruct competent personnel authorised service personnel to repair the machine Dangers resulting from failure to perfor...

Page 31: ...parent metal at the beginning of the welding process The ignition takes place here with increased current hot start current over a certain time hot start time A Hot start current B Hot start time C Ma...

Page 32: ...cteristics Air arc gouging 32 099 0M37XS EW501 31 8 2022 5 6 Air arc gouging 5 6 1 Welding task selection Figure 5 17 5 6 2 Welding current setting Figure 5 18 5 7 TIG welding 5 7 1 Welding task selec...

Page 33: ...rch gas nozzle and tungsten electrode tip against the workpiece lift arc current flows independent of the set main current b Angle the torch above the torch gas nozzle until the distance between elect...

Page 34: ...r Gas pre flow Gas post flow Non latched Latched t Time PSTART Start program PA Main program PB Reduced main program PEND End program tS1 Slope time from PSTART to PA 5 7 3 2 Automatic cut out Once th...

Page 35: ...ith pre selected setting Step 2 Release torch trigger Arc is extinguished Gas post flow time elapses Latched mode Figure 5 23 Selection Select latched operating mode Step 1 Press and hold torch trigge...

Page 36: ...f selectable special parameters can deviate between the ma chine controls used in the welding system also see the relevant standard operating instructions If required the special parameters can be res...

Page 37: ...operating mode it is possible to switch straight to the second step by tapping the torch trigger it is not necessary for current to be flowing The welding can be halted by pressing the torch trigger f...

Page 38: ...ers B A B A A A A A B B B B B Figure 5 26 Display Setting selection Lead resistance 1 Lead resistance for the first welding circuit 0 m 60 m 8 m ex works Lead resistance 2 Lead resistance for the seco...

Page 39: ...t can be adjusted through the power source The power source cable resistance value is set to 8 m when delivered This value corresponds to an earth cable length of 5 m an intermediate hose package leng...

Page 40: ...e contact tip on a clean purged location on the workpiece and then press the torch trigger for approx 2 seconds A short circuit current will flow briefly which is used to determine and display the cab...

Page 41: ...ety precautions Follow the maintenance instructions If any of the test requirements below are not met the unit must not be put back into opera tion until it has been repaired and tested again Repair a...

Page 42: ...tem separate from unsorted municipal waste The public waste management utilities communities have created collection points at which used equipment from private households can be disposed of free of c...

Page 43: ...ment display The possible cause of the fault is signalled by a corresponding fault number see table In the case of an error the power unit shuts down Document machine errors and inform service staff a...

Page 44: ...ss Operation with a gas cooled welding torch Deactivate the torch cooling Connect the coolant feed and return with a hose bridge Error 8 Shielding gas error Category A B No shielding gas Check the shi...

Page 45: ...eplace Air inlet or outlet is blocked Check the air inlet and outlet Short circuit on welding torch Check the welding torch Request service Error 17 Cold wire error Category B Fault in the wire feeder...

Page 46: ...the switched on machine to cool Fan is blocked dirty or defective Check clean or replace the fan Air inlet or outlet is blocked Check the air inlet and outlet Error 23 Excess temperature of the HF cho...

Page 47: ...equest service Error 37 Electronics error The power source is overheating Allow the switched on machine to cool Fan is blocked dirty or defective Check fan and clean or replace Air inlet or outlet is...

Page 48: ...en activated internally configurable Deactivate the emergency stop circuit Error 52 No wire feeder After switching on the automated system no wire feeder DV was detected Check or connect the control c...

Page 49: ...61 Welding monitoring The actual value of a welding parameter is outside thespecified tolerance range Maintain the tolerance ranges Adjust the welding parameters Error 62 System component The system...

Page 50: ...tolerance field 13 Contact error The resistance in the welding circuit is too high Check earth connection 14 Alignment error Switch the machine off and on If the error persists notify Ser vice 15 Main...

Page 51: ...ire feeder not connected reset by actuating the automatic cir cuit breaker of the wire feed motor 38 Incomplete component infor mation Check the XNET component management 39 Mains half wave failure Ch...

Page 52: ...g faults Resetting JOBs welding tasks to the factory settings 52 099 0M37XS EW501 31 8 2022 7 4 2 Resetting all JOBs JOBs 1 128 and 170 256 will be reset Custom JOBs 129 169 are maintained 7s 5s 5s Fi...

Page 53: ...Appendix Setting instructions 099 0M37XS EW501 31 8 2022 53 8 Appendix 8 1 Setting instructions Figure 8 1...

Page 54: ...ting ranges 8 2 1 MIG MAG welding Name Display Setting range Code Standard ex works Unit Min Max Gas pre flow time 0 2 s 0 20 Gas post flow time 0 2 s 0 20 Burn back time 19 0 333 Wire creep 30 10 100...

Page 55: ...Appendix Searching for a dealer 099 0M37XS EW501 31 8 2022 55 8 3 Searching for a dealer Sales service partners www ewm group com en specialist dealers More than 400 EWM sales partners worldwide...

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