background image

OFF

7

14

21

28

35

42

MULTISTAGE

Timer / OAS

110

120

130

140

150

160

170

1st STAGE

HEAT LIMIT

34

37

40

43

46

49

52

COOLING LIMIT

A dip switch is provided to enable automatic fan 
operation in heat mode. Useful for straight 
electric heat or hydronic heat applications. 

 

NOTE:

 Fan mode is automatically set when 

Heat Pump is selected.

The panel has built-in delay timers that 
insure safe & reliable operation.

When all zone demands are satisfied, the 
panel will not resume the same mode 
operation for a minimum of   3 minutes.

When a demand to Change Over has 
been honored. A 4 minute delay timer 
prevents the system from rapidly 
changing between Heat to Cool, or Cool 
to Heat mode.

The STAGING TIMER sets the 
amount of   continuous & cumulative 
call time in 1st stage, before second 
stage heat or cool is energized.  Also   
applies   to 3rd & 4th stage heat. 

NOTE: 

The potentiometer also 

serves as   the 

2nd or 3rd stage Heat, 

Outside Air Changeover Setting.

The UZC4 can inhibit 2nd or 3rd stage 
heat based on Time or Outside Air 
Temperature. All staging scenarios 
depend upon the type of thermostat 
used. See page 5 & 7 for details.

                      

 

NOTE:

 An Optional OAS Sensor is required to 

use the OAS feature. 

NOTE: Y2 Output 

defaults to 30 minutes, if OAS is chosen and 
single stage thermostats are used.

T h e   A d j u s t a b l e   H e a t i n g   L i m i t  
potentiometer sets the 1st or 2nd stage 
heat supply air temperature, at which 
the heating is cycled off and the fan 
continues to run, allowing the heat 
exchanger or coil to cool down. 

T h e   A d j u s t a b l e   C o o l i n g   L i m i t  
potentiometer sets the supply air 
temperature at which the 1st & 2nd 
stage cooling is cycled off and the fan 
continues to run, allowing the coil to 
warm up.

Indoor Fan
Control 
During
Heating

Built-In 
Timer
Settings

Definitions
are explained
below

*Short Cycle
  Timer

*Changeover
  Timer

*Staging
 Timer / OAS

Cooling and Heating Limit Controls

*Short Cycle Timer

*Changeover Timer

*Opposite Mode
  Delay Timer

 *Staging Timer
 OAS Setting

3 minutes - Fixed.

4 minutes - Fixed.

20 minutes - Fixed.

         7 to 42 minutes
         or 7  to 42 

 F

° 

Momentarily pressing the TIMER 

RESET button will clear

 any 

Active 

Time Delay. This enables you to test 
and certify the installation faster.

 

NOTE:

 Do not use sharp objects to 

press the button. Use your finger tip or 
the eraser head of a pencil.

Press & Hold the SYSTEM RESET 
button for 5 seconds. That will reset 
the Main & Expansion modules on a 
UZC4 Zoning System. 

NOTE: A three

 minute startup delay 

occ urs  wh ene ver  the CPU Reset button 
is pushed, upon any initial pow er  up,  or  
when a power failure has occurred.

Timer Reset
BUTTON

CPU Reset
BUTTON

Emergency 
Heat
Switch

*Supply / Return
 Air Limit Delay Timer

3  minutes - Fixed.

 *Opposite 
   Mode
   Delay Timer

A 20 minute delay must expire, or all
a c t i v e   z o n e ( s )   m u s t   s a t i s f y,   b e f o r e
t h e   U Z C 4   w i l l   h o n o r   a   t h e r m o s t a t  
d e m a n d   t o   c h a n g e o v e r   t o   t h e  
opposite mode of system operation. The
delay is fixed & cannot be changed or defeated. 

OFF or
7 to 42 
minutes or 
7 to 42 
degrees F.

Use when Timer 
or Outside Air
Changeover is 
required.
See Page 7

 *Supply/Return
   Air Limit
   Delay Timer

The time delay of 3 minutes must 
expire before the UZC4 will re-
energize heat or cool mode. This 
occurs when the processor detects 
the supply or return air temperature is 
higher or lower than the Heat/Cool 
limit settings. 

The Adjustable Multistage Heat 
differential potentiometer sets the 2nd 
and/or, 3rd, & 4th stage heat supply air 
temperature, at which the heating is 
cycled off and the fan continues to run, 
allowing the heat exchanger or coil to 
cool down. 

NOTE:

 Allows the supply air sensor to 

be installed in the supply air plenum, 
regardless of the coil/heat exchanger 
configuration. Allows the installer to 
fine tune virtually any multistage  
heating system!

SYSTEM
  RESET

EM

NORM

 TIMER
RESET

An On-Board Switch is provided that 
allows the user to set the system to the 
Emergency heat mode. 

This switch is 

shown in the NORMAL position.

 

NOTE: 

An Emergency terminal is also 

provided at every Thermostat terminal 
b l o c k ,   a l l o w i n g   H e a t   P u m p  
Thermostats to be connected to every 
zone.

MULTI STAGE HEAT

DIFFERENTIAL

    5

 12

 19

 26

33

 40

 47

Example: 
Hi Temp. limit=130
Plus M. stg   T= 40
New limit  F = 170

°

Example: 
Hi Temp. limit=130
Plus M. stg   T= 40
New limit  F = 170

UZC4  STANDARD FIRMWARE AND HARDWARE FEATURES

UZC4  STANDARD FIRMWARE AND HARDWARE FEATURES

EWC Controls Inc.   385 Highway 33    Englishtown, NJ 07726   800-446-3110   FAX 732-446-5362      E-Mail- [email protected]

2

The operational sequence of the limit controls depends upon the 
dip switch settings chosen on the UZC4 main module. Multistage 
Heat Pump sequence will differ from Conventional Gas/Electric.

*Inter-stage Timer

2 minutes - Fixed.

*Inter-stage
  Timer

2 minute time delay that occurs between 
thermostatic demands to stage up or down.

Summary of Contents for Ultra-Zone UZC4

Page 1: ...ool Changeover Status LED System LEDs Damper LEDs Operating Power Manual and Automatic Thermal Circuit Breakers Operating Conditions Indoor Fan Control Model UZC4 Zone Control TB 221 Box Contents UZC4 Zone Control Panel Supply Air Sensor Technical Bulletin TB221 Mounting Hardware Leave this bulletin on the job site for future reference EWC Controls Inc 385 Highway 33 Englishtown NJ 07726 800 446 3...

Page 2: ...he SYSTEM RESET button for 5 seconds That will reset the Main Expansion modules on a UZC4 Zoning System NOTE A three minute startup delay occurs whenever the CPU Reset button is pushed upon any initial power up or when a power failure has occurred Timer Reset BUTTON CPU Reset BUTTON Emergency Heat Switch Supply Return Air Limit Delay Timer 3 minutes Fixed Opposite Mode Delay Timer A 20 minute dela...

Page 3: ...Alarm Interlock feature will over ride the CO2 Monitor feature AUXILARY or DeHUMIDIFY INTERFACE RELAY Enhanced Comfort Solution Auxiliary dry SPDT output This feature is affected by Heat Cool Operations Fire Alarm Activation Over rides this feature The UZC4 includes an Auxiliary Interface Input and SPDT action Dry Contact Output This allows the Installer to connect various Auxiliary controls such ...

Page 4: ...set points If the Return Air temperature is 80 degree F or below Stage Up is allowed 105 degree F or above Stage Down is forced Default 10 set points If the Return Air temperature is 90 degree F or below Stage Up is allowed 115 degree F or above Stage Down is forced RETURN AIR LIMITS DURING HEATING CYCLES FOR GAS OIL STRAIGHT ELECTRIC Default 0 set points If the Return Air temperature is 80 degree...

Page 5: ...tem being controlled the type of thermostats connected and the programmed staging sequence you desire As always you can still control a multi stage HVAC system using inexpensive single stage thermostats and sequence the staging by on board adjustable time delay or by using an optional outdoor air sensor OAS and sequence the staging via an outdoor air set point You can still control a state of the ...

Page 6: ...s to the correct and or desired positions will result in improper operation of the controlled HVAC System Please read and study the entire Technical Bulletin and if necessary Call the EWC Technical Support Hotline when assistance is required Leave this Technical Bulletin with the Home or Building Owner for future reference 6 EWC Controls Inc 385 Highway 33 Englishtown NJ 07726 800 446 3110 FAX 732...

Page 7: ... always over ride the Timer or OAS staging operations Unless the 50 rule has been enabled or the Return Air temperature limit has been exceeded NOTE4 Thermostatic demands to Stage Down will be honored unless the Timer is also in use NOTE5 Disable the Timer by setting to OFF and the UZC4 will obey Stage up Stage down demands via the thermostats only OAS STAGES TMR OFF 50 RULE ON Select OFF if you d...

Page 8: ...mber of zones rounded up must be calling for the same mode of operation or the UZC4 will not activate the HVAC system This feature only activates at 8 or more zones Select OFF if you do not want to utilize the Zone Demand Limiter feature NOTE Zone 1 is not affected by this feature Zone 1 demands are always honored ZDL example A zone system has 20 total zones and the ZDL feature is active At least ...

Page 9: ...ring Supply All of the preceding diagrams reflect conventional Non Heat Pump thermostats controlling conventional HVAC systems However the equipment being controlled does not have to be the conventional type A heat pump system can be controlled using conventional thermostats Figure 5 Figure 4 Model EWT 725 Configured for typical 2 stage Gas or Electric heating system with 1 stage cooling C W2 Y2 R...

Page 10: ... Thermostat instructions for further details Model EWT 955WH Wireless Thermostat Configured for 3 heat 2 cool heat pump See thermostat instructions for further details Model EWT 855i Configured for 3 heat 2 cool See thermostat instructions for further details Model EWT 725 Configured for 2 heat 1 cool heat pump See thermostat instructions for further details Field installed jumper Field installed ...

Page 11: ...TAT W1 E Y2 AUX R CO2 CO2 Wiring for typical 3 stage Heat 2 stage cool Heat Pump Diagram reflects De humidification terminal wired to the Auxilary input For auxilary output wiring see page 14 Auxilary Relay Dip Switch 5 Bank 2 should be set to Reverse Acting RA Refer to Dehumidify Operations on page 14 Wiring a split circuit thermostat to operate a Radiant floor heating or Baseboard heating Hydron...

Page 12: ...ontrol or Zone Valve or Pump Control Terminals Y C R Y G C TYPICAL FAN CENTER TERMINAL BLOCK OUTDOOR CONDENSING UNIT W W RC RH LINK RC RH LINK Cut Rc Rh Jumper Cut Rc Rh Jumper Note Your Air Handler may include a W terminal That means it may have it s own isolation circuit If you can confirm this simply connect the W1 terminal to the W terminal on the air handler Do not cut the Rc Rh jumper Wire u...

Page 13: ...efer to Mfr s data for specific equipment dip switch settings and logical program settings Set up the UZC4 to control the staging based on Time with single stage Conventional Thermostats Or you can install 3 stage Heat Pump Thermostats on all zones High Efficiency Heat Pump 3 or 4 Stage Heat and 2 Stage Cool Warning All of the wiring diagrams provided are general in nature and may not perfectly ma...

Page 14: ...control calls for Dehumidification the UZC4 will activate Y1 G and the Auxiliary Relay to signal the Air Handler to slow the fan down The UZC4 WILL ALSO e n e r g i z e t h e E Emergency output terminal to REHEAT the cold discharge air and Rapidly Dehumidify the home Energizing the E during this cycle prevents over cooling the home A common Customer complaint with the DeHumidify cycle in these HVA...

Page 15: ...trol the fan speed on most any variable speed air handlers or furnaces during cooling operations The UZC4 will lower the fan speed when 25 or less of the total zones are calling for cooling When this occurs the UZC4 will activate the Auxiliary relay output which will de energize the DS BK terminal on the Forced air unit resulting in the blower running at a lower speed NOTE 1 A jumper is required a...

Page 16: ...uxiliary Feature can be used to control Humidify Operations on any HVAC System Set the Auxiliary relay Dip Switch to Direct Acting and connect a dry contact Humidity Control to the R and AUX R terminals When the UZC4 detects a demand to Humidify it w i l l e n e r g i z e t h e Auxiliary Output Relay The Auxiliary relay contacts are dry so you can connect and control most any humidifier you want T...

Page 17: ... UZC4 to a separate CO2 Monitor with auxilary dry contacts as shown Also install and wire up a fresh air damper as shown Set the PPM trip threshold on the CO2 Monitor per the Mfr s Instructions or local requirements Upon activation the UZC4 will open the Fresh Air Damper and Start the Indoor Fan if it is not already running The UZC4 will continue the ventilation process until the CO2 Monitor reset...

Page 18: ... will shutdown the controlled HVAC system and force all connected dampers to t h e c l o s e d p o s i t i o n s effectively isolating the duct work and the Fan system This action will reduce the spread of smoke advancing through the building assisted by Fan and Duct systems that are not interlocked with a Fire Alarm system or equipped with the capability to do so The UZC4 has a set of dedicated t...

Page 19: ...SE DIAGRAMS PRIOR TO INSTALLATION AND POWER WIRING DOING SO WILL SAVE TIMEAND LABOR ON THE JOB SITE Patented Optical Damper Motor Actuators Figure 31 Figure 33 Figure 34 All Models SMDL BMDL Damper Wiring 2 4 1 M1 M2 M4 M6 All Models MA ND MA URD Damper Wiring 4 6 1 Patented Optical Damper Motor Actuators Figure 32 M1 M2 M4 M6 On all these dampers and most older style dampers including competitor ...

Page 20: ...block and allows a maximum 60va transformer to be connected This means that you can directly connect a theoretical maximum of 12 Genuine ND URD dampers to a single 2 zone expansion module Now you no longer have to isolate power up multiple dampers using field installed relays The Expansion modules provide the isolation for you See the diagram below for typical wiring solutions for dampers Separate...

Page 21: ... R8 D14 D13 D12 D11 R15 R12 R13 R14 D16 D15 R17 R16 R18 R63 R55 R53 R52 R54 R61 R60 Z1 R56 R57 R19 C2 C54 D2 R20 R21 R22 A U X R L Y C25 C26 C27 R65 R66 R67 R68 R71 R70 R69 R72 R73 R28 R27 R26 R25 R24 R23 D17 D18 D19 D20 D21 D22 R64 C48 C47 C46 C51 C50 C49 C52 SW3 R134 R128 R129 R130 R130 R132 R133 R135 R127 R126 R125 R124 R123 R122 U17 U18 U19 C42 C41 C40 C45 C44 C43 R121 R120 R119 R118 R117 R116...

Page 22: ...EN LED will illuminate solid to indicate that the Outside Air damper is energized open in response to the CO2 detector or other device to provide demand based ventilation BYPASS DMPR The BYPASS DMPR LED will illuminate solid to indicate that the Bypass damper s is being forced to the Open position Occurs during idle short cycle and changeover periods AUX RELAY The AUX RELAY LED will illuminate sol...

Page 23: ...Damper Motor Power Input Block The ZXM2 Expansion Module is powered via the Bus Cable from the UZC4 but the power for the dampers must be provided by a separate transformer and is isolated from the module This allows great freedom to connect as many dampers as the 2 5 amp thermal breaker can handle See page 19 for damper motor power supply details Make sure to read the ZXM2 Technical Bulletin for ...

Page 24: ... on the UZC4 and other ULTRA ZONE products When calling for Technical Support please have a multi meter pocket screwdriver and wire cutter stripper handy TECHNICAL SUPPORT LED s do not illuminate and HVAC system does not respond LED s are not responding properly and HVAC system is malfunctioning LED S are responding properly but HVAC system is malfunctioning SYMPTOM Disconnect the wire s from the ...

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