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SFC

Installation

5.

129

5.3

Commissioning

5.3.1

Installation guide

Commissioning procedure

When the unit has been mounted, the sensor measuring module
can be equipped (not applicable to unit version 2). The electrical
connections can then be setup in accordance with the required
application.

To set applications, refer to 5.3.10 “Setting the applications”.

The following table contains the individual commissioning steps in
their correct sequence.

More detailed information is contained in the chapters listed in the
"Chapter and page reference" column.

Completion of each task can be confirmed in the "Completed"
column.

Please note

If this installation sequence cannot be complied with, please
contact your contractual partner.

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Summary of Contents for WALLACE & TIERNAN SFC

Page 1: ...WALLACE TIERNAN MEASURING AND CONTROL SYSTEM SFC from version V 3 08 INSTRUCTION MANUAL...

Page 2: ...2 WT 050 590 000 DE IM 0719 SFC Please note Original instruction manual...

Page 3: ...of supply 28 3 4 Description 30 4 Functions 41 4 1 General 41 4 2 Measurement inputs 45 4 3 Outputs 66 4 4 SFC CAN retrofit kit 67 4 5 Applications 68 4 6 Controller outputs 84 4 7 Control parameters...

Page 4: ...Schedules 219 7 2 Maintenance of flow block assembly DEPOLOX 5 222 7 3 Maintaining membrane sensors 227 7 4 Maintaining Redox electrode 227 7 5 Maintaining pH electrode 228 7 6 Maintaining fluoride e...

Page 5: ...information helps to prevent danger lowers repair costs reduces down times and also increases the reliability and service life of the unit The chapters on installation and maintenance are solely prov...

Page 6: ...ediate danger to life and limb If the situation is not handled properly death or serious injury may be the result Warning Danger to life and limb If the situation is not handled properly death or seri...

Page 7: ...and maintenance work must be performed at the prescribed intervals The operator bears full and sole responsibility if this unit is put to any use which does not comply strictly and exclusively with th...

Page 8: ...nteed if original spare parts and components are used in precisely the combination described in this operating manual Failure to observe this instruction may incur the risk of malfunction or damage to...

Page 9: ...lts Inform the responsible person authority immediately of any detected changes including any changes in the operating performance In the event of malfunctions always switch the unit off immediately H...

Page 10: ...om the power supply before performing any inspection maintenance or repair work Then first test the disconnected components to ensure they do not carry any voltage Inspect check the electrical system...

Page 11: ...1 3 see 4 5 Applications slot for 1 sensor module 4 relays 2x mA input 1x feedback input 2x digital input 1x temperature input PT 1000 1x mA output 1x SD memory card receptacle 1x CAN interface 1x RS4...

Page 12: ...Protection type IP 66 Mains connection 100 240 V AC 10 50 60 Hz 15 W Fuse 1A time lag 250 V Type 5 x 20 mm 24 V DC 20 15 W Fuse 1 A time lag 250 V Type 5 x 20 mm Insulation Overvoltage category 2 Poll...

Page 13: ...50 V to ground for plug in cards of the sensor measuring module not with Version 2 3 electrode cell for chlorine chlorine dioxide or potassium permanganate Membrane sensors for total chlorine TC1 TC3...

Page 14: ...is electrically isolated up to 50 V to ground 1 x CAN interface to connect to CAN sensors 1x RS232 interface for Gateway module not with Version 2 1 x Operating panel with 9 keys 1 x Graphic display R...

Page 15: ...earth 1x SD memory card slot for installing an SD memory card not with Version 2 Sensor 3 electrode cell Principle of operation Potentiostatic amperometry Temperature drift max 0 2 10k Linearity erro...

Page 16: ...max 0 2 10k Linearity error 0 1 Calibration Pre calibrated Input signal 7 1000 A Measuring ranges 70 100 200 1000 A Sensor input pH single rod electrode Temperature drift max 0 2 10k Linearity error 0...

Page 17: ...t 0 2 Calibration Pre calibrated Linearity error 0 5 Measuring range 0 1 200 mS cm Sensor input mA signal or V signal Temperature drift max 0 2 10k Linearity error 0 1 Calibration Pre calibrated Measu...

Page 18: ...20 A mg l free chlorine Measuring system Potentiostatic 3 electrode system Reference electrode Silver Silver chloride Potassium chloride solution Working electrode Platinum Other materials PVC PMMA A...

Page 19: ...of the electrolytes in operation approx 6 months Service life of electrodes in operation approx 5 years shortened by poor water quality e g sand dirt The HOCI curve describes the influence of the pH...

Page 20: ...Sample water PVC hose 6 x 3 mm or PE hose 6 x 1 mm Thread connection G1 2 or NPT 1 4 Flow rate approx 33 l h controlled Control range 0 2 4 0 bar Back pressure non pressurized version free drain press...

Page 21: ...approx 1 5 kg Sample water PVC hose 6 x 3 mm or PE hose 6 x 1 mm Thread connection 1 2 Flow rate approx 33 l h controlled Control range 0 2 4 0 bar Back pressure non pressurized version or pressurized...

Page 22: ...mperature max 50 C Back pressure Non pressurized version Sample water temperature max 50 C Back pressure pressurized version up to 6 bar Sample water temperature max 50 C Measuring system 3 electrode...

Page 23: ...ge 10 80 C Storage temperature range 5 30 C Sample water conductivity 200 S cm 200 mS cm Max operating pressure 6 bar Max measuring range 0 2 20 mg l Operating temperature range 0 80 C Storage tempera...

Page 24: ...er stainless steel External dimensions 25 mm 1 length 175 mm 6 9 Connector cable combination cablelength 1 2 m Electrolyte Diluted potassium halide solution 100 ml bottle store in a dark place at 15 C...

Page 25: ...bber stainless steel External dimensions 25 mm 1 length 175 mm 6 9 Connector cable combination Cable length 1 2 m Electrolyte Diluted potassium halide solution 100 ml bottle store in a dark place at 1...

Page 26: ...y Chlorine dioxide peracetic acid Selectivity compared to chlorine bromine hydrogen peroxide Dimensions WxHxD 40 x 120 x 35 mm without cable Weight about 200 250 g depending on the version Protection...

Page 27: ...0 1 10K Linearity error 0 1 Input impedance 1013 Ohm Calibration Pre calibrated Power supply CAN bus Connecting cable with 5 pin M12 plug and 5 pin M12 socket for CAN bus terminal plug or to connect...

Page 28: ...Standard Depending on the individual order the scope of supply includes the following Electronic module SFC incl accessories set and mounting set comprising 4x screws 5 mm 4x dowels 8 mm 4x washers 3...

Page 29: ...ensor measuring modules are found in 8 Complete Units Retrofit Kits and Spare Parts Sensor measuring module retrofit kit including accessories pH Redox Conductivity Fluoride Free chlorine FC2 Chlorine...

Page 30: ...sensor measuring module Flow block assembly The flow block asssembly is available in different versions DEPOLOX 5 non pressurised version Sample water drains freely DEPOLOX 5 pressurised version Samp...

Page 31: ...Z7 B Redox C Fluoride or conductivity D pH E 3 electrode sensor single rod glass electrode Example A D C B D C B A C B D C D B A A D E C B D C B E Non pressurized version DEPOLOX 5 Pressurized version...

Page 32: ...X Earthing X X X X X X Ball valve Sample water inlet G 1 2 connection X X X X X X Ball valve Sample water outlet G 1 2 connection X X X Preliminary filter Recommended when using membrane covered elect...

Page 33: ...be equipped with various types of sensor measuring modules Several SFC modules can be installed next to each other on a top hat rail or using surface mounting brackets Picture 2 SFC Cl2 with flow blo...

Page 34: ...cover The housing contains A C board A Housing ducts for the cables of the sensor measuring modules C the cable glands B the sensor measuring module D optional Picture 3 SFC basic with card and cable...

Page 35: ...assembly DEPOLOX 5 VariaSens non pressurized or pressurized version The flow block assembly DEPOLOX 5 VariaSens consists of a plastic housing B with a removable cover The flow block assembly contains...

Page 36: ...sion Picture 5 Flow block assembly DEPOLOX 5 cutaway model A Cell body with cover B Plastic housing C Flow control valve D 3 electrode cell for Cl2 ClO2 O3 or KMnO4 E Drain extract specimen F Ball val...

Page 37: ...rol valve D Drain extract specimen E Ball valve F Fine filter G Lower clip H Multi sensor I Upper clip coated J Sensors Two clips H I are installed in the housing cover These clips can be inserted int...

Page 38: ...sing C Flow control valve D Drain extract specimen E Ball valve F Fine filter G Lower clip H Multi sensor I Upper clip coated J Sensors Two clips G I are installed in the housing cover These clips can...

Page 39: ...rd Due to the modular design simple installation and configuration of sensor measuring modules in accordance with the plug and play principle is possible at any time All sensor measuring modules and r...

Page 40: ...40 WT 050 590 000 DE IM 0719 Description SFC 3...

Page 41: ...le feedback closed loop control Chlorine single feedback closed loop control Quantity proportional dosing of disinfectants single feed forward Quantity proportional dosing of disinfectants with linear...

Page 42: ...terface including a protocol are available to connect visualization systems Three different process applications which reflect the variety of on site conditions are integrated into the SFC to simplify...

Page 43: ...rocess measurement or measured value display such as Cl2 pH Controller outputs Controller outputs for positioners dosing pumps pulse pumps continuous mA output as well as a dosing contact CAN actuator...

Page 44: ...ystem and protocol CAN interface The SFC has an integrated CAN interface This is used for exchanging data between CAN sensors See 4 12 CAN interface for description and bus system Flow block assembly...

Page 45: ...ed on If no sensor measuring module is installed in unit version 1 the message No measurement available appears When delivered from the factory the SFC is set to application 2 Unit version 2 can only...

Page 46: ...n the flow block assembly DEPOLOX 5 is a 3 electrode cell with external potentiostatic control circuit Working and counter electrodes are designed as half ring electrodes and consist of a special plat...

Page 47: ...he flow block assembly DEPOLOX Pool continuously cleans the electrodes by swirling constantly around the electrodes The grit should be changed regularly see 7 Maintenance A multi sensor is integrated...

Page 48: ...per 1 mg l chlorine should be taken as a guide value With the single rod glass electrode a guide value of approx 8 A per 1 mg l chlorine should be taken The A Meas Range parameter can be modified in t...

Page 49: ...50 m with a three core shielded cable Ready made extension cables are available for this see 8 Complete Units Retrofit Kits and Spare Parts Because the multi sensor is also integrated to measure the t...

Page 50: ...easurement Select the sample water extraction point that guarantees a proper mixture of correction medium and a bubble free sample water flow This does not require a certain flow rate The electrode mu...

Page 51: ...ock assemblies DEPOLOX 5 DEPOLOX Pool VariaSens or in a separate Y style flow through assembly Installation notes Ambient conditions The following must be taken into account when installing the Redox...

Page 52: ...do not disturb even at a high surplus The measurement medium s pH value must be between pH 4 and pH 8 5 in order to obtain a correct result Picture 3 Sensor measuring module Caution Quick and repetit...

Page 53: ...not installed right next to the SFC extension cables with plug connectors are available see 8 Complete Units Retrofit Kits and Spare Parts If an extension cable is used max 50 m a impedance converter...

Page 54: ...ng hole 6 Before use the electrode should be placed in a 100 mg l fluoride solution at pH 7 for approx 24 hours e g calibration solution A cap B spring C cable D O ring E vent F filling hole G cone H...

Page 55: ...odule slot of the SFC Various controller functions are available depending on the application The electrode can be installed in the flow block assemblies DEPOLOX 5 DEPOLOX Pool DEPOLOX 4 or in a separ...

Page 56: ...e measuring system consists of the sensor module DES for membrane sensors including terminal strips and the sensors The module must be installed in the module slot of the SFC Various controller functi...

Page 57: ...h maintains the constant sample water flow Because not all membrane sensors are designed for pressurized operation the operating conditions and the sensor technical data must be reviewed and coordinat...

Page 58: ...lopment of underpressure Do not remove the light yellowish gray deposit of the reference electrode K or wipe it in the direction of the gold working electrode J Flush eyes and skin immediately with wa...

Page 59: ...adapter cover to set it in the right position relative to the inflow mating connector Please note Remove air bubbles from the membrane by lifting the membrane sensor They interfere with the measureme...

Page 60: ...they disappear by themselves after one or two days 2 Replenish electrolyte Open membrane sensor To do this push the elastomer seal H to the side so that air can flow in through the valve opening F an...

Page 61: ...ressure Do not remove the light yellowish gray deposit of the reference electrode K or wipe it in the direction of the gold working electrode J Flush eyes and skin immediately with water after contact...

Page 62: ...tor and therefore receives a good flow It may be necessary to turn the flow through adapter cover to set it in the right position relative to the inflow mating connector Please note Remove air bubbles...

Page 63: ...rane sensor s measuring signal is still too low or irregular a new membrane cap E must be used The membrane sensor then requires a run in time of approx one hour before a calibration can be carried ou...

Page 64: ...ng the integrated connecting cable the module is directly plugged into SFC The M12 socket in the SiDiSens housing is provided for the bus terminal plug included in the scope of delivery The relevant s...

Page 65: ...only guaranteed to a max 10 mg l free chlorine If free chlorine measurement is enabled in SFC a measurement cell DEPOLOX 5 is available and a SiDiSens pH is connected via the CAN interface the Cl2 me...

Page 66: ...d we recommend installing an additional contact such as a contactor or load relay in order to guarantee the contacts have a longer service life Protection of the relay contacts of alarm and control ou...

Page 67: ...CAN bus socket M12 5 pin and connecting cable is available as an accessory to directly connect the CAN sensor measurement module SiDiSens to the SFC electronics module Integration is described in the...

Page 68: ...Factor setting of version 1 application 2 Factor setting of version 2 application 3 The connections are determined by selecting the applications 1 2 or 3 Factory settings are always set for the respe...

Page 69: ...w a r e U p d a t e T e m p e r a t u r e I n p u t P T 1 0 0 0 f e e d b a c k i n p u t 1 k 5 K 0 1 V m A i n p u t S F C S i n g l e F u n c t i o n C o n t r o l l e r R S 4 8 5 I n t e r f a c e...

Page 70: ...ternal control signals such as flow rate and external setpoint are recorded by two integrated mA inputs The SFC system can record a main measurement and two external control signals In addition measur...

Page 71: ...0mA scalable second control variable is possible via sensor measuring module internal or external dosing factor 0 4 20 mA The following controller outputs are possible Dosing pump Pulse pump Positione...

Page 72: ...forward X direction direct inverse variable The second control variable X is activated if the parameter Control Variable2 is set to Measured Value X second control variable deactivated by the Off sett...

Page 73: ...trol for tanks which are circulated in cycles Picture 12 Process measurement with single feedback closed loop control Please note This controller mode is only available when application 2 is selected...

Page 74: ...rs to be set They can also be automatically determined via the integrated adaption during a chlorine control An external setpoint from 0 100 can be provided via the mA V input signal Setpoint Source e...

Page 75: ...guration Sensor measuring module for measured value recording Input signals Flow rate measurement 0 4 20mA scalable Measured value recording module internal or external setpoint value Output parameter...

Page 76: ...imes to be entered at 100 flow rate Because the Tvar process time changes Tvar Xp and Tn are continuously updated by the integrated fuzzy logic The SFC operates internally with a dosing factor table f...

Page 77: ...e curve when the setpoint is reached However the learned dosing factors remain initially unchanged Inactivated flow rate values are automatically preassigned a dosing factor The single feedback closed...

Page 78: ...the option of increasing the dosing output by a dosing factor DF of 100 when the setpoint value is not reached increase the dosing output Setting range 1 0 4 0 Factory setting 1 0 Please note If the Y...

Page 79: ...sample water line in cm Imw Length of the sample water line in meter Qmw Flow rate to the measuring cell in l h Example As a DN6 the sample water line is 10 m long and connected to a DEPOLOX 5 chlori...

Page 80: ...g positioner running times dosing pump cycle times the dosing delay time should be assumed under all circumstances to be half of the positioner running time ty or the cycle time tp At a positioner run...

Page 81: ...p u t C o n t r o l p a n e l D i s p l a y K e y p a d S F C S i n g l e F u n c t i o n C o n t r o l l e r R S 4 8 5 I n t e r f a c e C A N S e n s o r A c t o r B u s m A i n p u t f o r e x t e...

Page 82: ...l mA analog output How the ratio control works The flow rate is recorded and the dosing capacity adjusted proportionally to the flow rate using the flow rate sensor with linear mA output signal On the...

Page 83: ...ber can be defined The support points then have to be set in menu Dosing Ym Calib Manual see5 3 12 Positioner calibration with SFC application 3 or single feed forward application 2 The controller out...

Page 84: ...ng the positioner to the 0 and 100 positions If ratio control is used up to 11 calibrationpoints are available These points can only be calibrated manually Controller for Type Parameter description Ac...

Page 85: ...ted to be between 0 2 and 60 s depending on the dosing rate Example for a pulse pump with 120 pulses min 3 point pulse duration controller for dosing pump and 3 point pulse frequency controller for pu...

Page 86: ...s a registration output or controller output If pH dosing analog output 2P or analog output 3P is selected the output is permanently assigned Analog output controller 2 point With a controller output...

Page 87: ...ion of the flow rate signal directly proportional to the actuator output Max pulses min Meaning Maximum number of pulses Explanation The pulses max min parameter only applies to pulse pumps This param...

Page 88: ...ler is frozen for a specific length of time Adjustment range 5 to 100 Max lin Corr 0 The curve function is turned off only one dosing factor is valid for all flow rates and the higher level single fee...

Page 89: ...see 4 5 2 1 Single feed forward with process measurement T Sampling time T is the time after which a change controlvariable or setpoint is responded to This value must be adjusted in the case of dela...

Page 90: ...to a low Tp slow dosing pumps correspond to a high Tp The control parameter Tp must always be adjusted to suit the pump employed Ts Meaning Loop rise time Display Minutes min Explanation Time require...

Page 91: ...d loop The time to be entered is based on 100 flow rate for the calculation see 4 5 2 3 Compound loop with process measurement Ty Meaning Running time of the positioner Display Seconds s Explanation T...

Page 92: ...Factor 1 Xp x 100 Setting range The parameter XP can be set from 1 factor 100 1000 factor 0 1 X direction Determines the direction of the second control variable during the single feed forward Xsh Mea...

Page 93: ...n of the up to 11 positions all positions must be shifted to manually and saved in the menu using the Enter key Ymax Meaning Dosing rate limitation single feedback control loop control only Display Pe...

Page 94: ...Ymincan be set from 0 100 Please note Ymin and Ymax is only available for the single feedback closed loop control The control range is limited by the parameters Ymax and Ymin Do not select a Ymax valu...

Page 95: ...e Alarms menu in the Alarm Functions displays There are three alarm types In all alarm types the response can be influenced by entering a delay td refer to the diagrams in this chapter Limit value Min...

Page 96: ...f the alarm conditions still apply when the alarm is acknowledged Picture 18 Example MIN alarm M I N t d t d t d t d t d t d t d t d t d t d t d t d S y m b o l w i t h o u t d e l a y R e l a y w i t...

Page 97: ...om flashing to a permanent state The symbol or the contact is active until the alarm condition has been removed auto reset Picture 19 Example MIN alarm M I N S y m b o l w i t h o u t d e l a y S y m...

Page 98: ...t to automatic manual wheel engaged Dosing pump to automatic Calibrated Cl2 measuring zero point and DPD value Loop dead time 60 min Loop rise time 480 min 8 h for measuring range 0 100 Decomposition...

Page 99: ...diagram shows the chlorine value curve during the adaption phases The current phase of adaption total of 13 is shown in the bottom line Successful adaption is confirmed by the message ADAPTION OK Pre...

Page 100: ...in the circulation or widely fluctuating number of visitors Please note The adaption procedure can be terminated at any time with STOP The previously set parameters remain unchanged Display text Expla...

Page 101: ...a basic load Ymin or a dosing rate limitation Ymax it must be taken into account that the control loop is restricted as a result There is then the risk of excessive chlorination Ymin too high or inad...

Page 102: ...um of 4 hours If any of the error conditions described above occur adaption is interrupted The measuring amplifier displays a fault message The old parameters Xp and Tn are not changed Determination o...

Page 103: ...nction is only available with DES modules To avoid this switch on the SFC s Sample Line Dos function This adds disinfectant to the water at one or more specific times range start for a certain length...

Page 104: ...rt 1 00 00 9 start times can be programmed by day of the week or the same start time can be used for several days e g 1 06 30 MON SUN Dosing time 00 min 30 sec 30 sec 20 min Delay 00 min 00 sec 0 30 m...

Page 105: ...e Sample water stop time has finished the measurement is displayed again and the message disappears After the hold delay has elapsed all of the measurements are current again The controller output is...

Page 106: ...to Web technology via the ChemWeb Server Higher level visualization systems through OPC Server Data Access V2 0 SECO S7 Serial data link to SIMATIC S7 300 external gateways The RS485 interface of the...

Page 107: ...to assemble plug connectors can be used see spare parts The maximum cable length must not exceed 1000 m Stub cables should be avoided and are only permitted up to a total length of 5 metres The SFC o...

Page 108: ...the bus a bus terminator bus end Rt must be installed In the SFC using the DIP switch Rt the terminal resistance can be switched on or off see front panel board in the SFC cover Picture 23 Front pane...

Page 109: ...is supplied with a special plug for the bus termination which can be plugged directly into the free connection socket for termination Please note The CAN interface is not compatible with or CAN compon...

Page 110: ...dule installed The process data transmission is bidirectional In other words data can be received as well as sent Three SFC fieldbus module retrofit kits types of fieldbus are available Please note Th...

Page 111: ...update under part no W3T164902 Update using a SD memory card not for SFC SC The SFC front panel board is able to perform a software update with the existing SD memory card slot starting with software...

Page 112: ...Flash Reboot System The device is ready for operation after the reboot Warning Do NOT turn off the device or put out the SD card during the firmware update To start the update confirm this display wit...

Page 113: ...itch settings of DIP switch S4 Additional a 1 kOhm resistance must be installed between terminal 5 and 7 at the feedback input 4 16 Digital inputs Two digital inputs are integrated in the A C board of...

Page 114: ...The data are stored in files every month and have the following format Please note The SFC only supports SD memory cards with a maximum capacity of 2 GB The SD memory card is installed inside the SFC...

Page 115: ...unctions 4 115 Picture 25 shows the installed SD memory card A SD memory card Please note Files ending with Bin can not be evaluated They are only used as data storage for the SFC and must not be alte...

Page 116: ...t causes configuration 2 to be loaded and the SFC continues to operate with the unit settings of Job 2 If the signal on the digital input is deactivated then configuration 1 is loaded again and the SF...

Page 117: ...ly set temperature value or the temperature measurement with PT 1000 provided by the A C board for compensation If the PT 1000 measurement of the mother board is switched off only a manual value may b...

Page 118: ...118 WT 050 590 000 DE IM 0719 Functions SFC 4...

Page 119: ...dry condition without any residual water in a dry place that is not exposed to the weather Storage temperature see 3 2 Technical Data 5 2 Installation Installation site The unit must be protected aga...

Page 120: ...t the mounting rail see next page Installation without mounting rails If the electronic module and the flow block assembly are to be mounted in different places the modules can be hooked onto suitable...

Page 121: ...SFC Installation 5 121 Top hat rail assembly...

Page 122: ...122 WT 050 590 000 DE IM 0719 Installation SFC 5 Wall mounting assembly...

Page 123: ...SFC Installation 5 123 Top hat rail assembly...

Page 124: ...124 WT 050 590 000 DE IM 0719 Installation SFC 5 Wall mounting assembly...

Page 125: ...SFC Installation 5 125 Control cabinet installation assembly...

Page 126: ...126 WT 050 590 000 DE IM 0719 Installation SFC 5 Control cabinet installation assembly...

Page 127: ...SFC Installation 5 127 Installation of the front panel on the control cabinet...

Page 128: ...128 WT 050 590 000 DE IM 0719 Installation SFC 5 Installation of the front panel on the control cabinet...

Page 129: ...with the required application To set applications refer to 5 3 10 Setting the applications The following table contains the individual commissioning steps in their correct sequence More detailed info...

Page 130: ...OX 5 DEPOLOX Pool 5 3 2 Page 134 5 Insert fine filter if membrane sensors are used only with DEPOLOX 5 DEPOLOX Pool VariaSens 5 3 5 Page 147 6 Insert the labeling field in the housing cover 5 3 7 Page...

Page 131: ...setpoint and dosing source adjust if necessary Page 184 22 Check flow rate source adjust if necessary Page 184 23 Check flow rate direction adjust if necessary Page 184 24 Check control variable 2 adj...

Page 132: ...184 Input and output settings 34 Check flow rate signal settings such as signal unit factor format measuring range start and end value adjust if necessary Page 179 35 Check flow rate limit values adju...

Page 133: ...79 42 Check function of alarms 1 4 adjust if necessary Page 179 43 Configure alarm 1 4 assignment as required Page 179 44 Via Mode Man Dos check that all connected actuators and dosing pumps are worki...

Page 134: ...over of the 3 electrode cells 3 Fill half a cap from the plastic bottle with cell sand and pour it into the cell body approx 1 2 cm cell sand 4 On the non pressurized version replace the protection pl...

Page 135: ...data sheet for this figure See chapter 4 2 6 Page 56 Arrangement of the sensors A Membrane sensor FC1 FC2 CD7 OZ7 TC1 TC3 B Redox C Fluoride or conductivity D pH Picture 1 DEPOLOX 5 Non pressurized v...

Page 136: ...extension The sensor cable for chlorine conductivity and total chlorine may be extended to a max of 50 m If the pH Redox or fluoride sensor cables must be extended max 50 m an impedance converter must...

Page 137: ...ables Picture 7 Electronic module cutaway model A A C Board B Housing C Relay terminal D Sensor cable duct E Terminal signal inputs outputs F Sensor measuring module G Coding switch A C board H Connec...

Page 138: ...nding on the sensor design either plug or screw the cable in place 3 Insert the supplied bushes into ducts that are not in use in order to seal the housing Please note The coding switch of the A C boa...

Page 139: ...et with ball valve B Drain on the drain screw C Sample water outlet on pressurized version with ball valve only Please note Before starting the DEPOLOX 5 perform following steps Non pressurized versio...

Page 140: ...er Then put the cap in place A Transport plug long B Stopper short C Cap Remove felt ring Please note To keep the diaphragm moist and prevent crystallization in the filled electrodes there is a damp f...

Page 141: ...4 bar a pressure reducing valve must be used 2 To prevent long loop lag times ensure that the lines in the sample water inlet are as short as possible 3 An external strainer with a mesh width of 0 5...

Page 142: ...ure is permitted in the cell body The sample water outlet must be open 2 On the non pressurized version the sample water outlet must be installed so that no siphon effect can occur Please note Recomme...

Page 143: ...1391 Strainer DN15 4 W3T161902 Ball valve R 1 2 5 W3T173160 Pressure gauge 0 4 bar 6 W3T167518 Hose connection 7 W2T507524 T junction DN15 8 W3T165583 Pressure reducing valve R 1 2 9 W2T505339 Male fe...

Page 144: ...llation SFC 5 Examples for sample water extraction with booster pump Example 1 W3T158525 W3T158531 W3T167518 W3T158523 W2T505525 W3T158524 W3T158522 W3T171923 W2T505525 W2T505525 W3T159874 W3T158532 O...

Page 145: ...SFC Installation 5 145 Example 2 W2T505525 W3T171924 W2T505525 Only operate with sample water inlet...

Page 146: ...60 W3T173198 Pressure gauge fresh water Pressure gauge salt water 9 1 W2T505945 Ball valve 11 1 W3T163670 Sample pipe 14 1 W3T172948 Threaded part 17 1 W2T505600 Reduction 20 1 W3T163500 Reduction nip...

Page 147: ...mbrane sensors are employed The fine filter is contained in the enclosed accessory set Picture 10 A Filter unit interior 1 Release both knurled nuts 2 Remove complete filter unit 3 Place the fine filt...

Page 148: ...ncontrolled activation or any incorrect function Caution To ensure safe and correct commissioning knowledge of the operation connected electrical load measurement signals cable assignment and fuse pro...

Page 149: ...housing cover 5 3 8 Mounting the housing covers 1 Ensure that the cable bushes are fitted correctly 2 Carefully fit the housing cover of the electronic module and secure with the four housing screws 3...

Page 150: ...n succession on the graphic display During the first commissioning the language setup menu always appears first Open the menu with the Enter key and set the required language using the up and down arr...

Page 151: ...he softkey Applic Picture 12 Application selection 2 Press the APPLIC softkey The Application Select menu then appears 3 Confirm the selection with the ENTER softkey 4 Another application can be chose...

Page 152: ...he basic display in the main menu open the Actuator window from the Module Type menu 3 Select the parameter Ym Calibration Auto and confirm the selection 4 Select the Auto function and confirm the sel...

Page 153: ...the Enter key and open the positioner using the arrow up key until the limit switch turns off 6 Save with the Enter key Please note There must be a distance of at least 60 of the total path between t...

Page 154: ...t the Control Actuator menu In the Ym Calib Points menu select the number of calibration support points Select the Ym Calibration Man menu and confirm with the Enter key The dosing outputs to be calib...

Page 155: ...e pH and Redox electrodes and fit onto the electrodes Please note A KCI tank to store the sensors may be used instead of the protection cap for pH and Redox electrodes see 8 Complete Units Retrofit Ki...

Page 156: ...156 WT 050 590 000 DE IM 0719 Installation SFC 5...

Page 157: ...he brightness reduces to save energy consumption and ensure a longer backlight life Picture 1 Graphic display The SFC is operated using nine keys The software function is controlled with the top three...

Page 158: ...mit modification of parameters and for calibrating the device Time Operating mode AUTO is active The control unit is running in automatic mode Dosing is carried out automatically Positioner is started...

Page 159: ...lues or and the setpoint Wi internal setpoint We external setpoint Di internal dosing factor De external dosing faktor Softkeys Current softkey assignments Stop the adaption procedure Select one or mo...

Page 160: ...o each measurement In the menu System Module designation a text of up to six characters can be defined e g Inlet Main Tank etc This name is displayed in the main display under the associated measureme...

Page 161: ...ftware version of the front panel board is different from the current version No SD memory card available An attempt was made to save a configuration on an SD memory card but no SD memory card was loa...

Page 162: ...ne level Display the next option Decrease value Left right Change the column in the menu Change the position in the displayed value cursor menu Move forwards or backwards by 6 hours in the trend graph...

Page 163: ...eration The system password permits full access to all setting options The calibration password only permits access to the calibration menu and the display of the menus Each password comprises a four...

Page 164: ...e arrow keys arrow in front of menu item Confirm the selection with ENTER Change enter displayed parameters Select the parameter with the arrow keys arrow in front of parameter Confirm the selection w...

Page 165: ...e Calibration and Mode menus are opened with the corresponding keys directly from the basic display All other menus can be accessed with the MENU softkey The following pages show the eight individual...

Page 166: ...1 M O D E C A L M E N U D I I D I I I 0 1 5 1 2 2 0 C l 2 f r e e T a n k m g l C l 2 f r e e W q 1 0 0 0 l s m A o u t p u t 1 0 1 1 2 h 0 1 5 m g l W q 6 7 5 Y o u t 3 3 Y p i 0 8 X d 0 0 D L 5 0 6...

Page 167: ...m relay display Control output Feed delay s e g following sample water stop or change of mode from manual to automatic Fault message instead of positioner feedback temperature and feed delay In the ca...

Page 168: ...input output variables such as Yout Ypi Xd dosing capacity DL depending on Wq setpoint value Wi We Bottom status line See basic display 1 Line diagrams 2 max Top status line Unit and type of the sele...

Page 169: ...E N T E R B A C K B A C K E S C B A C K M e n u s e l e c t M o d u l e t y p e 1 M o d u l e t y p e 2 E x t e r n F u n c t i o n s I n p u t s O u t p u t s A l a r m s S y s t e m D i a g n o s i...

Page 170: ...0 5 m g l M e a s u r e m e n t R a n g e R a n g e 1 0 0 m g l S e n s o r T y p e C l 2 f r e e U n i t m g l S e n s o r N a m e U p o t 2 5 0 m V A R a n g e 7 0 A B A C K E S C B A C K E S C B A...

Page 171: ...for module type 1 Control Actuator Control mode Combined single feed forw single feed back combined and single feed forw only available with modules with PC option Setpoint Measuring range Setpoint s...

Page 172: ...ng range 0 01 0 50 00 1 5 0 1 50 min ON 1min00s 59min59s Flow source Off flow measurement Flow direct ion direct inverse Control Input 2 Off measurement X Input direction direct inverse Control direct...

Page 173: ...definable Range end pH mV mA V pH 9 00 14 00 mV 900 1000 mA V Freely definable Measuring range Cl2 Mem F LF Cl2 100 200 500 g l 1 00 2 00 5 00 10 0 20 0 50 0 100 200 mg l Mem 100 200 500 g l 1 00 2 00...

Page 174: ...the sensor with membrane cells Cl N total Cl N combined ClO2sel O3sel Cl2free M Setting of a customer specific sensor name for example KMNO4 with a maximum of seven definable characters Selection of t...

Page 175: ...power supply should be arranged in accordance with this setting see 9 Wiring Diagrams Factor for adapting an external input signal 0 1 4 0 Adjustment of the reference temperature for the conductivity...

Page 176: ...range Hysteresis Depending on measuring range 0 01 0 25 00 1 05 0 1 50 Min You Ym 0 100 0 not with single feedback closed loop control Max Yout Ym 0 100 0 not with single feedback closed loop control...

Page 177: ...Module type 2 menu Display of all available settings for module type 2 Control Setup Measuring range Adjustment of measuring range initial value Adjustment of the measuring range end value Limit valu...

Page 178: ...r n F u n c t i o n s S a m p l e L i n e D o s E S C E I N G A B E B A C K B A C K M e n u S e l e c t M o d u l e t y p e E x t e r n F u n c t i o n s I n p u t s O u t p u t s A l a r m s S y s t...

Page 179: ...s 0 5 e x t S e t p D F l i m v a l M i n 2 0 M a x 8 0 H y s t e r e s i s 0 5 S i g n a l 0 2 0 m A F a c t o r 1 0 B A C K E S C A n a l o g o u t m A s i g n a l 0 2 0 m A m A o u t F l o w D i g...

Page 180: ...splay 000 0 00 00 0000 Unit Max 5 digits any combination Range Start Freely definable Range End Freely definable Min Min limit value within measuring range Max Max limit value within measuring range H...

Page 181: ...CONTROL HOLD Yout remains constant i e the control signals are kept constant MA HOLD All mA outputs remain unchanged while DI is active SFF If the DI is active the control mode switches to single feed...

Page 182: ...t i o n E N T E R E N T E R B A C K A l a r m 1 f u n c t i o n N O u n l a t c h e d A l a r m 1 d e l a y 0 0 h 0 0 m i n 0 0 s A l a r m 2 f u n c t i o n N O u n l a t c h e d A l a r m 2 d e l a...

Page 183: ...Deox application Min and Max of the flow Min and Max of the external setpoint dosing factor Min and Max of the controller output Yout or Ym Min and Max of the controller output Ypi DI 1 DI 2 ERROR MA...

Page 184: ...e e d d e l a y 0 0 m i n 0 0 s s a m p w a t e r d e l a y 0 0 m i n 0 0 s S y s t e m p a s s w o r d 9 9 9 9 C A L p a s s w o r d 9 9 9 9 B A C K E S C B A C K B A C K E N T E R E N T E R M e n u...

Page 185: ...m R e s e t S y s t e m r e s t a r t n o D e l e t e d i a g r a m n o S t a n d a r d v a l u e s n o D e l e t e d o s a v g n o D o s i n g F a c t o r s 5 0 B A C K E S C B A C K E S C M o d u l...

Page 186: ...activated by default In this way five minutes after the last keyboard entry the brightness of the backlight is reduced from max brightness to min brightness To deactivate this function both brightness...

Page 187: ...installed the configurations Job 1 and Job 2 can be copied to and from the SD memory card The current operating configuration act can also be copied Job 1 to SD Job 2 to SD SD to Job 1 SD to Job 2 act...

Page 188: ...card is installed without the SD memory card from 0 to 24 hours The measurement value of the sensor measurement module measurement value of the SiDiSens if available flow rate Wq external set point d...

Page 189: ...water delay DI 1 determines the time after which dosing is deactivated e g in the event of a sample water stop DI 1 flashes while the delay time is running 4 System restart When the applications are c...

Page 190: ...2 D I 1 m A M o d 1 9 1 m A 3 2 1 3 2 4 K W q 1 3 5 m A 6 7 5 W e D E 6 8 m A 0 3 4 m g l D i a g n o s t i c I O E N T E R B A C K D o s i n g a v e r a g e C l 2 f r e e B 7 3 m o n t h A n a l y s...

Page 191: ...0 6 8 6 2 3 3 7 5 7 5 8 1 8 0 D i a g n D o s i n g f a c t o r s D i a g n o s t D o s i n g f a c t o r B A C K E S C 0 1 0 0 2 5 5 0 0 5 0 7 5 W q D L B A C K S o f t w a r e V e r s i o n V 0 1 0...

Page 192: ...tion data Date and time of the last 5 calibrations Membrane sensor calibration data Cl tot O3 sel ClO2 sel Cl comb Cl2 free Date and time of the last 5 calibrations zero Zero point signal of the measu...

Page 193: ...The send receive state of the interfaces RS485 RS232 CAN external and CAN internal The current circuit states of digital inputs 1 and 2 Second display Inputs Outputs The current input signal of the fl...

Page 194: ...dosing factors for the compound loop output depending on Wq display in 5 increments N describes the training meter how often a dosing factor was learned for this Wq value This table can be displayed a...

Page 195: ...u n i t C T e m p s e n s o r P T 1 0 0 0 i n t A n a l y s e r 1 M O D E C A L M E N U D I I D I I I 7 5 2 2 0 C m g l 0 1 5 1 2 2 0 C l 2 f r e e T a n k W q 1 0 0 0 l s 0 0 0 m g l C a l z e r o 0...

Page 196: ...nsors ClO2 O3 sel Cl2 free Membrane sensor calibration Cl tot Cal zero with softkey ENTER the display is set to 0 00 mg l Cal residual within measuring range Calibrate pH7 6 85 7 15 pH pH calibration...

Page 197: ...l span within measuring range Calib temperature 0 50 C Temp Unit C F Temp sensor Switching automatic temperature compensation on or off selection of the internal temperature sensor temperature input A...

Page 198: ...g Rate MANUAL Setting the dosing capacity for manual operation E N T E R B A C K B A C K C h a n g e M o d e B A C K M O D E D O S I N G R a t e M a n E S C B A C K E S C B A C K C H A N G E S E T P O...

Page 199: ...oftkey for approx 2 3 seconds to apply the current dosing capacity in manual mode The display switches to Dosing capacity MANUAL 2 The dosing capacity can now be set manually MANUAL AUTO 1 Press and h...

Page 200: ...sary unlock the positioner and close either by hand or with the Man dos menu AUTOMATIC Automatically controls the measured variables acc to the selected application STOP STOP mode is automatically act...

Page 201: ...rize the unit To do this briefly open and close the drain After calibration Open the inlet and outlet Caution The electrode fingers or membranes on the sensors are extremely sensitive Do not touch soi...

Page 202: ...ration solution bag right figure Picture 3 Fastening clips A Upper clip B Lower clip 6 4 1 Temperature calibration 1 Starting from the basic display in the main menu select the Calibration menu 2 Sele...

Page 203: ...elect the Cal zero parameter 4 Close the ball valve on the sample water inlet Please note When the sample water supply has been stopped the display first drops rapidly and after approximately one minu...

Page 204: ...dioxide or potassium permanganate content for example with a photometer 15 Use the arrow keys to enter the determined value Finally save by pressing Enter Should the measured sensor value A according...

Page 205: ...ng the soft key calib select the menu item Cl total and press Enter to confirm 2 Select the parameter calib total and press Enter to confirm 3 Open the input menu by pressing Enter The actual measured...

Page 206: ...ing off or reducing the dosing system 5 Allow for the process delay by waiting until the measured value on the display no longer changes In disinfectant reduced water extract a specimen of the sample...

Page 207: ...f the cell body 6 Dip the pH sensor through the top clip at least 2 cm into the buffer solution and move slightly until the indicated pH value remains constant 7 Confirm the selection with the Enter k...

Page 208: ...calibration If external influences result in a constant difference between the displayed pH value and a pH value measured manually this difference can be compensated 1 Starting from the basic display...

Page 209: ...the supplied beakers into the bottom clip and fill with the buffer solution or clamp a bag with buffer solution into the bottom clip 5 Pull or unscrew the Redox sensor from the lid of the cell body 6...

Page 210: ...tion solution into the bottom clip 5 Pull or unscrew the conductivity sensor from the lid of the cell body 6 Dip the conductivity sensor through the top clip into the calibration solution to the botto...

Page 211: ...of the lower concentrated standard solution in one of the supplied beakers and place in the bottom clip Dip the electrode at least 2 cm 4 Select Cal lower value in the menu and press Enter 5 Confirm...

Page 212: ...u select the Calibration menu 2 Select menu item Fluor 3 Select the parameter Offset and confirm the selection 4 Confirm the selection with Enter and using the four arrow keys enter the difference bet...

Page 213: ...knob on the positioner DI I flashes Sample water flow recently insufficient delay running signal at the signal input DI I Check the sample water flow rate approx 33 l h DI I Permanent display Sample...

Page 214: ...electrode is outside 50 50 mV Check electrodes Check buffer solution Replace if necessary Conductivity measurement spread is smaller than 0 8 or larger than 1 2 Clean sensor check change sensor if ne...

Page 215: ...us Cell In 3 electrode cells Chlorine sensor not screwed in No grit cleaning Sensor sensor cable or sensor module defective Sensor measuring module A measuring range exceeded With pH F and mV modules...

Page 216: ...or Refer to 4 9 Adaption Range Min or max limit value is outside the measuring range Check the min max limit values and change if necessary mA Input 1 mA Input 2 mA Input signal has been exceeded or f...

Page 217: ...Dosing chemical tank empty Fill replace Incorrect actuator selected Check correct actuator Positioner or pump defective Check replace positioner pump Measured value display not available although the...

Page 218: ...218 WT 050 590 000 DE IM 0719 Operation SFC 6...

Page 219: ...guidelines Page 201 Check electrolyte level DEPOLOX 5 only Weekly Page 223 Check cell sand DEPOLOX 5 and DEPOLOX Pool only Weekly Page 221 Clean fine filter if membrane cells are used every 2 months d...

Page 220: ...ater quality refer to separate instruction manual pH measurement Comparative pH measurement calibrate if necessary weekly acc to guidelines Page 228 mV measurement Check redox of buffer solution every...

Page 221: ...nd must be swirled around in the bottom section of the cell body The cell sand is necessary for cleaning the chlorine sensor electrodes and must be replenished or replaced when required Refer to 5 3 2...

Page 222: ...p on the 3 electrode cell DEPOLOX 5 only 7 Remove the signal cable DEPOLOX 5 only 8 Unscrew the upper knurled nut on the electrolyte container DEPOLOX 5 only 9 Using the electrode mount push the elect...

Page 223: ...and see Replacing electrolyte reference electrode and diaphragms DEPOLOX 5 Check electrolyte level of the 3 electrode cell DEPOLOX 5 1 Check whether the potassium electrolyte is filled approx 3 cm ove...

Page 224: ...Pool 10 Remove the electrolyte container from the electrode mount To do this unscrew the knurled nut in the electrode mount 11 Pull the electrolyte container upwards out of the electrode mount 12 Rem...

Page 225: ...trolyte container 22 Reconnect the signal cable acc to color 23 Screw the cap back on 24 Fill half a cap from the plastic bottle with cell sand and pour it into the cell body approx 1 2 cm cell sand s...

Page 226: ...leaned or replaced in order to protect the membrane sensor s delicate membrane against soiling or damage Picture 1 Flow block assembly cutaway model A Fine filter 1 Release both knurled nuts 2 Remove...

Page 227: ...the same time the Redox voltage is frequently indicated as too low The surface of the platinum disc is usually soiled This may be to some extent in the form of an invisible coating In particular the c...

Page 228: ...r no circumstances may the membrane be treated with abrasive cleaning agents The electrode must be rinsed subsequently with nothing other than water Remove lime deposits on the glass membrane and the...

Page 229: ...schedule depends heavily on the general condition of the sample water In general calibrate approx every 4 weeks If wiping with a soft damp paper towel is not sufficient use one of the following chemic...

Page 230: ...ermitted to open the housing The device is not equipped with a mains switch 1 Disconnect the unit from the power supply 2 Remove the cover of the electronic module 3 Remove screw in fuse holder 4 Chan...

Page 231: ...is not correct or if time controlled functions show faulty behavior the battery must be changed After five years at the latest 1 Disconnect the unit from the power supply Picture 3 Housing cover with...

Page 232: ...232 WT 050 590 000 DE IM 0719 Maintenance SFC 7...

Page 233: ...x feedback input 2x mA input 2x DI temperature input SD memory card 128MB 2 GB RS485 CAN 1x sensor measuring module for mA V signal installed for process control W3T158818 24 V DC 4x relays 1x mA outp...

Page 234: ...ox Conductivity potable water Conductivity pool water Fluoride incl calibration solution sensor cable plug in card W3T166292 with optional Process Control W3T170350 incl calibration solution sensor ca...

Page 235: ...surized with option process control Plug in card with terminals cleaning grit connection cable DEPOLOX 5 pressurized W3T162673 3 electrode cell DEPOLOX 5 3 electrode cell DEPOLOX 4 with PT100 3 electr...

Page 236: ...ounting bracket to fix the SiDiSens Part No Description W2T504979 W2T504980 W2T504981 W2T504982 W2T504850 CAN bus extension cable assembled 0 3 m 1 m 2 m 5 m 10 m W3T183695 CAN T piece W3T183696 CAN t...

Page 237: ...rd with Process Control W3T158824 Measuring cup 5 pcs W3T158600 Calibration solution pH 7 00 12 ml bag W3T161181 Plug in card without Process Control W3T170232 Plug in card with Process Control W3T158...

Page 238: ...7 W3T164339 Maintenance set Consists of electrolyte membrane cap and spare part set W3T365601 W3T168242 W3T168243 W3T391565 Plug in card without Process Control W3T158825 Plug in card with Process Con...

Page 239: ...control cabinet installation W3T158813 Basic electronics SFCSC 100 240 V wall mounting control cabinet installation W3T158814 Basic electronics SFCSC 24 V DC wall mounting control cabinet installation...

Page 240: ...allation A Drain G1 2 union nut B Sample tap C Inlet G1 2 outside thread Flow through adapter pH mV Part No W3T171332 non pressurized version W3T159950 pressurized version up to 6 bar AAE1417 Multi Se...

Page 241: ...181 PVC screw connection DN15 d20 with O ring 2 1 W2T507048 Ball valve 3 W2T506240 Hose bushing 5 1 W3T168889 Seal 6 1 W2T507524 T piece 7 1 W2T505438 Reduction 8 1 W3T170971 Hexagon cap nut 9 1 W3T17...

Page 242: ...art No W3T158755 pressure tight version A Membrane electrode type TC1 TC3 FC1 FC2 CD7 OZ7 B Union bush G1 W3T171788 C Locking ring W3T171789 D Gasket W3T164773 E Cell body cover W3T158754 Item Qty Par...

Page 243: ...Units Retrofit Kits and Spare Parts 8 243 DEPOLOX 5 retrofit set non pressurized version W3T170031 W3T166171 W3T170024 W3T158603 W3T163739 W3T166194 W3T166210 W3T162579 W3T159824 W3T159961 W3T159870...

Page 244: ...n return valve W3T163739 Valve seat complete W3T166194 Fine filter W3T166210 Electrode holder complete W3T162579 Electrode cell complete without electrolyte W3T159961 Plug complete non pressurized W3T...

Page 245: ...SFC Complete Units Retrofit Kits and Spare Parts 8 245 Drawing of DEPOLOX 5 non pressurized version W3T170031 W3T170031 W3T170031...

Page 246: ...O ring 46 W3T158565 Cell body cover 47 W3T160657 O ring 48 W3T165266 Knurled nut 50 W3T172861 O ring 51 W3T161501 Hose bushing 52 W3T169815 Locking ring 53 W3T161502 Union nut 50 53 W3T171453 Hose co...

Page 247: ...s Retrofit Kits and Spare Parts 8 247 Retrofit set for DEPOLOX 5 pressurized version W3T170032 W3T163746 2x W3T159870 W3T170032 W3T170025 W3T166171 W3T158603 W3T163739 W3T166194 W3T162580 W3T166210 W3...

Page 248: ...Non return valve W3T163739 Valve seat complete W3T166194 Fine filter W3T166210 Electrode holder complete W3T162580 Electrode cell complete without electrolyte W3T163746 Plug complete pressurized W3T15...

Page 249: ...SFC Complete Units Retrofit Kits and Spare Parts 8 249 Drawing of DEPOLOX 5 pressurized version W3T170032 W3T170032...

Page 250: ...5 W3T172556 O ring 46 W3T158564 Cell body cover 47 W3T160657 O ring 48 W3T171088 Knurled nut 50 W3T172861 O ring 51 W3T161501 Hose bushing 52 W3T169815 Locking ring 53 W3T161502 Union nut 50 53 W3T171...

Page 251: ...SFC Complete Units Retrofit Kits and Spare Parts 8 251 VariaSens retrofit set non pressurized version W3T158742 W3T158742 W3T158746 W3T158747 W3T166194 W3T163739 W3T158603 W3T166171 W3T158744...

Page 252: ...58744 Cell body VS DL complete W3T166171 Drainage unit W3T158603 Non return valve W3T163739 Valve seat complete W3T166194 Fine filter W3T158747 Flow body complete W3T158746 Conversion kit D5 DL VS DL...

Page 253: ...SFC Complete Units Retrofit Kits and Spare Parts 8 253 VariaSens drawing non pressurized version W3T158742 W3T158742...

Page 254: ...rt 33 W3T172975 O ring 34 W3T168189 Fine filter 33 34 W3T166194 Fine filter complete 35 W3T158602 Filter housing 36 W2T505463 Plastic self tapping screw 39 W3T172041 Securing ring 40 W3T158576 Outlet...

Page 255: ...SFC Complete Units Retrofit Kits and Spare Parts 8 255 VariaSens retrofit set pressurized version W3T158756 W3T158756 W3T158759 W3T166171 W3T158603 W3T163739 W3T166194 W3T158747 W3T158767...

Page 256: ...59 Cell body VS DF complete W3T166171 Drainage unit W3T158603 Non return valve W3T163739 Valve seat complete W3T166194 Fine filter W3T158747 Flow body complete W3T158767 Conversion kit D5 DF VS DF Par...

Page 257: ...SFC Complete Units Retrofit Kits and Spare Parts 8 257 VariaSens drawing pressurized version W3T158756 W3T158756...

Page 258: ...W3T168189 Fine filter 33 34 W3T166194 Fine filter complete 35 W3T158602 Filter housing 36 W2T505463 Plastic self tapping screw 37 W3T161450 Plug 38 W3T168859 O ring 39 W3T172041 Securing ring 40 W3T15...

Page 259: ...ete Units Retrofit Kits and Spare Parts 8 259 Ready to install assembly for DEPOLOX Pool W3T166173 W3T166171 W3T158603 W3T163739 W3T166194 W3T158598 W3T158599 W3T166171 W3T158603 W3T163739 W3T166194 W...

Page 260: ...260 WT 050 590 000 DE IM 0719 Complete Units Retrofit Kits and Spare Parts SFC 8 Drawing DEPOLOX Pool non pressurized version W3T158598 W3T158598...

Page 261: ...3T160357 O ring 24 W3T160650 Flow distributor cap 25 W3T160655 O ring 26 W3T160648 Check valve housing 28 W3T161396 O ring 29 W3T169827 Cone 30 W3T172946 Ball 31 W3T172949 O ring 32 W3T159707 Insert 3...

Page 262: ...inage unit consisting of Items 39 45 81 W3T166194 Fine filter consisting of Items 33 34 W3T163739 Valve seat complete consisting of Items 31 33 Item Part No Designation W3T166192 Accessories set DP DL...

Page 263: ...SFC Complete Units Retrofit Kits and Spare Parts 8 263 Drawing of DEPOLOX Pool pressurized version W3T158599 W3T158599...

Page 264: ...ing 22 W3T158573 Adjusting screw 23 W3T160357 O ring 24 W3T160650 Flow distributor cap 25 W3T160655 O ring 26 W3T160648 Check valve housing 28 W3T161396 O ring 29 W3T169827 Cone 30 W3T172946 Ball 31 W...

Page 265: ...9 45 81 W3T166194 Fine filter consisting of Items 33 34 W3T163739 Valve seat complete consisting of Items 31 33 Item Part No Designation W3T166193 Accessories set DP DF W3T158874 Maintenance part set...

Page 266: ...266 WT 050 590 000 DE IM 0719 Complete Units Retrofit Kits and Spare Parts SFC 8...

Page 267: ...nnection via connecting plug inside the case mA Output Power L1 M 24V Power L1 N PE AC 100 240V DC 24V Prefuse max 100 240V AC 16A 24V DC 4A power consumption 15W L2 N M L1 24V DC Digital In H L DI 1...

Page 268: ...ensor actuator bus DC 24V CAN H L DC 24V 2 B B A A W T RS485 Bus 3 M12 H L GND internal CAN front panel A C Board Only requires wiring if installed in a control cabinet max length 30 m otherwise use p...

Page 269: ...ES membrane cells WRK U1 U2 W3T168239 AAC5242 W3T158852 AAD9430 conductivity WRK REF CNT W3T162661 AAD9394 W3T164930 AAD9367 DES 3 pot cells I1 I2 VCC GND W3T164649 AAC9049 W3T158849 AAD9421 pH W3T160...

Page 270: ...UZ UZ UZ 6 7593 WAE 24 10 07 20 21 22 23 24 25 26 27 28 29 30 31 20 21 22 1 2 PE 4 3 2 1 Relay outputs A C Board mother board Application 1 alarm 1 alarm 2 alarm 3 alarm 4 4 Connection from Micro 2000...

Page 271: ...N PE L1 N PE L N PE L N PE 20 21 22 23 24 25 26 27 28 29 30 31 26 27 28 29 30 31 26 27 28 29 30 31 29 30 31 Relay outputs mother board Application 2 3 L1 L2 N PE External voltage may still be connecte...

Page 272: ...ing diagram SFC 1 2 3 4 LAE5292 LAE5900 010 LAE6647 LAE7029 002 03 04 12 13 05 14 03 11 16 03 07 19 MBE UZ UZ UZ 6 7593 WAE 24 10 07 L1 N PE M Dosing pump ext release Connection of a dosing pump with...

Page 273: ...SFC Declarations and certificates 10 273 10 Declarations and certificates 10 1 Declaration of Conformity...

Page 274: ...274 WT 050 590 000 DE IM 0719 Declarations and certificates SFC 10...

Page 275: ...SFC Declarations and certificates 10 275 10 2 Certificate of Compliance...

Page 276: ...276 WT 050 590 000 DE IM 0719 Declarations and certificates SFC 10...

Page 277: ...our settings here Please refer to the settings table inside the control cabinet too optional Selected application Factory settings 2 Commissioning Menu Menu parameters Setting parameters factory setti...

Page 278: ...Max lin correction 50 Control factor 1 0 Xp 100 Tn 20 min PI shutdown 5 Measuring range Range start pH 4 00 mV 400 mV mA V 0 Range end pH 9 00 mV 900 mV mA V 100 Measuring range Cl2 1 00 mg l Mem 1 0...

Page 279: ...r Micro 2000 and Deox 2000 100 A Signal Cl2 free CAN external Signal 0 20 mA Factor Reference temp 20 C 25 C Salt displ NaCl in g l Limit value 1 Min I Max I Min II Max II Hysteresis Limit value 2 Min...

Page 280: ...Measuring range Range start pH 4 00 Range end pH 9 00 Limit value Min Max Hysteresis Menu Menu parameters Setting parameters factory setting Commissioning Menu Menu parameters Setting parameters fact...

Page 281: ...ignal 0 20 mA Factor 1 1 Format 0000 Unit Range start 000 0 Range end 100 0 Flow limit values Min 20 Max 80 Hysteresis 0 5 ext setpoint DF Signal 0 20 mA Factor 1 0 Setpoint DF limit values Min 20 Max...

Page 282: ...g Alarm Alarm 1 function N O unlatched Alarm 1 delay 00h00min00s Alarm 2 function N O unlatched Alarm 2 delay 00h00min00s Alarm 3 function N O unlatched Alarm 3 delay 00h00min00s Alarm 4 function N O...

Page 283: ...ame SFC PC Brightness Max 50 Brightness Min 10 Configuration Save Config 1 Restore Config 1 Copy Config 1 SD Safety Feed delay 3min00s Samp water delay 1min00s System password 0000 Calib password Tren...

Page 284: ...284 WT 050 590 000 DE IM 0719 Settings Table SFC 11...

Page 285: ...140 Fieldbus 110 Filling electrolyte 225 Firmware update 106 Fitting the fine filter 147 Flow rate direction 87 Flow rate source 87 Fluoride Measurement 52 Free chlorine FC1 membrane sensor 63 Functi...

Page 286: ...use 230 RS232 106 RS485 106 S Safety Personnel 8 Safety functions 43 Sample water delay 189 Sample water inlet disinfection 103 SD memory card 114 Service address 213 Setpoint 89 Setting DEPOLOX 5 Upo...

Page 287: ...com Canada 1 905 944 2800 wtoe can evoqua com China 86 21 5118 3777 sales cn evoqua com France 33 1 41 15 92 20 wtfra evoqua com Germany 49 8221 9040 wtger evoqua com Singapore 65 6559 2600 sales sg e...

Page 288: ...ss prior written consent of Evoqua Water Technologies GmbH All information in this document is considered reliable and corresponds to the generally applicable technical standards Evoqua assumes no res...

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