Evinrude E-Tec 40 HP, Service Manual, Page: 119 / 426

117
ELECTRICAL AND IGNITION
CONNECTOR SERVICING
6
AMP Connectors
IMPORTANT:
Always use the appropriate meter
test probe s and ada pters when testing compo-
nents fitted with these terminals. Electrical grease
is NOT used on
AMP
connectors.
S
UPERSEAL
1.5
Disconnect
Lift latch. Pull connectors apart.
Connect
Confirm the seal is in place. Push conn ectors
together until latched.
Terminal Removal
Use Secondary Lock Tool, P/N 777078, to release
anti-backout device of conn ector hou sing. Next,
use Primary Lo ck Tool, P/N 77 7077, to release
locking tab of connector housing. Release locking
tab a nd pull on wire to remove fro m connector
housing.
Terminal Installation
Align terminal with co nnector housing. Push con-
nector and seal into housing until seated.
Align anti-backout d evice with conne ctor housing
and terminals. Use Seco ndary Lock In staller,
P/N 777079, to seat device in connector.
Crimping Terminals
Crimping
Superseal 1.5
terminals requires
AMP
Crimp Tool with dies, P/N 777281.
1. Latch
2. Seal
002448
1. Anti backout device, plug
2. Anti backout device, receptacle
002449
002450
2
1
2
1
1. Locking tab, plug
2. Locking tab, receptacle
002447
1. Terminal and seal
002451
1. Terminal
2. Seal
002452
2 1
1
1
2