Evinrude E-TEC 200, Service Manual

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79
SYSTEM ANALYSIS
EMM LED INDICATORS
5
Running
When the outboard is running, all of the LEDs
should be off. If a light is on, check for:
LED 1 – CHARGING FAULT:
•
Code 17 – System voltage (55 V) below range
•
Code 18 – System voltage (55 V) above range
•
Code 26 – Low battery (12 V) voltage
•
Code 27 – High battery (12 V) voltage
•
Code 77– SAC circuit fault
LED 2 – INJECTOR/IGNITION FAULT:
•
Code 51 – No. 1 injector circuit open
•
Code 52 – No. 2 injector circuit open
•
Code 53 – No. 3 injector circuit open
•
Code 54 – No. 4 injector circuit open
•
Code 55 – No. 5 injector circuit open
•
Code 56 – No. 6 injector circuit open
•
Code 61 – No. 1 injector circuit short
•
Code 62 – No. 2 injector circuit short
•
Code 63 – No. 3 injector circuit short
•
Code 64 – No. 4 injector circuit short
•
Code 65 – No. 5 injector circuit short
•
Code 66 – No. 6 injector circuit short
•
Code 81 – No. 1 ignition coil circuit open
•
Code 82 – No. 2 ignition coil circuit open
•
Code 83 – No. 3 ignition coil circuit open
•
Code 84 – No. 4 ignition coil circuit open
•
Code 85 – No. 5 ignition coil circuit open
•
Code 86 – No. 6 ignition coil circuit open
•
Code 91 – Fuel pump circuit open
•
Code 92 – Exhaust valve circuit open
•
Code 94 – Fuel pump circuit short
•
Code 101 – No. 1 ignition timing circuit shorted
•
Code 102 – No. 2 ignition timing circuit shorted
•
Code 103 – No. 3 ignition timing circuit shorted
•
Code 104 – No. 4 ignition timing circuit shorted
•
Code 105 – No. 5 ignition timing circuit shorted
•
Code 106 – No. 6 ignition timing circuit shorted
LED 3 – Sensor circuits (5 V), “SENSOR FAULT.”
For LIGHT ON, check for possible fault codes:
•
Code 1 – No. 1 cylinder excessive knock
•
Code 2 – No. 2 cylinder excessive knock
•
Code 3 – No. 3 cylinder excessive knock
•
Code 4 – No. 4 cylinder excessive knock
•
Code 5 – No. 5 cylinder excessive knock
•
Code 6 – No. 6 cylinder excessive knock
•
Code 7 – PORT Knock sensor circuit fault
•
Code 8 – STBD Knock sensor circuit fault
•
Code 12 – TPS circuit fault
•
Code 13 – TPS below expected range
•
Code 14 – TPS above expected range
•
Code 16 – CPS, intermittent loss of sync
•
Code 23 – EMM temp. sensor circuit fault
•
Code 24 – EMM temp. below expected range
•
Code 28 – Shift switch malfunction
•
Code 37 – Water in fuel
•
Code 41 – PORT temp. sensor circuit fault
•
Code 42 – PORT temp. below expected range
•
Code 47 – AT sensor circuit fault
•
Code 48 – AT sensor below expected range
•
Code 49 – AT sensor above expected range
•
Code 57 – high RPM with low TPS setting
•
Code 58 – PORT operating temp. not reached
•
Code 59 – STBD operating temp. not reached
•
Code 67 – STBD temp. sensor circuit fault
•
Code 68 – STBD temp. below expected range
•
Code 71 – oil pressure circuit fault detected
•
Code 72 – oil pressure below expected range
•
Code 73 – oil pressure above expected range
•
Code 74 – water pressure circuit fault detected
•
Code 75 – water pressure below range
•
Code 76 – water pressure above range
•
Code 78 – sensor supply voltage fault
•
Code 79 – starter solenoid circuit open
•
Code 87 – exhaust pressure circuit fault
•
Code 88 – exhaust pressure below range
•
Code 89 – exhaust pressure above range
•
Code 97 – Intermittent switched B+ detected
LED 4 – Engine overheat, EMM temperature or
sensor, oil injection pump or sensor, “NO OIL /
OVERHEAT.” For LIGHT ON, check for possible
fault codes:
•
Code 25 – EMM temp. above expected range
•
Code 29 – EMM temp. OVER range (flashing)
•
Code 31 – engine temp. OVER range (flashing)
•
Code 33 – excessive NO OIL faults
•
Code 34 – oil injection pump circuit open
•
Code 38 – oil pressure feedback not detected
•
Code 40 – engine overheat, low rpm
•
Code 43 – PORT temp. above expected range
•
Code 69 – STBD temp. above expected range
•
Code 70 – engine overheat, low rpm