Evinrude E-TEC 200, Service Manual

Page: 20 / 416

18
ROUTINE SERVICE
OUTBOARD RIGGING CONNECTIONS
Cable Retainer Clip Installation
When installing retainer clips on control arm link-
age pins, clips should be locked and
must not be
bent or deformed.
For proper installation, review the following steps:
•
Place washer on pin.
•
Position retainer clip with straight section on the
bottom and angled section on the top.
•
Use long nose pliers to insert straight section of
clip into linkage pin hole.
•
Push the clip towards the hole while lifting on
the curved end with the pliers.
•
Be sure retainer clip fully engages the pin.
•
Lock the retainer by moving the angled section
behind the straight section.
Cable, Hose, and Wire Routing
Refer to Control Cable Identification on p. 17.
Remove two screws and bracket that fasten the
grommet to lower motor cover.
Route all hoses, control cables, and wiring
through a protective sleeve or conduit into the
boat and through the grommet.
The fuel hose may be routed through the protec-
tive sleeve or through an alternate hole in the
lower motor cover grommet.
To route the fuel hose outside the sleeve, trim the
material covering the alternate fuel hose slot in
the grommet.
1. Straight section
2. Angled section
DP0818
DP0817
Locked Retainer Clip
1.
Angled section behind straight section
DP0817A
1
2
1
CAUTION
To prevent accidental starting while servic-
ing, disconnect the battery cables at the
battery. Twist and remove all spark plug
leads.
1. Grommet retaining bracket 003964
1. Alternate fuel hose location 003970
1
1