Evinrude E-TEC 200, Service Manual

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FUEL SYSTEM
FUEL COMPONENT SERVICING
Wrap a shop towel completely around the pres-
sure test valve while connecting fitting from Fuel
Pressure Gauge, P/N 5007100, to top test fitting
of fuel pump/vapor separator assembly.
Insert venting hose of gauge into a suitable con-
tainer.
Slowly open gauge’s venting valve.
Clean up any spilled fuel with shop towels.
Fuel Filter Service
Removal
Disconnect the battery cables at the battery.
Use an appropriate filter wrench to turn the filter in
a counterclockwise direction. Remove the filter
carefully to prevent spilling the filter’s contents.
Inspect contents for any presence of water. If
water is present, identify the source and correct
the problem. Take additional fuel samples and
drain fuel tank(s), if necessary.
Installation
Lubricate filter seal with outboard lubricant and
position filter on threaded mounting tube of filter
bracket. Take care not to damage water in fuel
sensor probe. Turn filter clockwise onto the tube
until seated against the bracket.
Tighten filter approximately 3/4 turn after the gas-
ket contacts the bracket.
Squeeze primer bulb to prime fuel system. Hold
pressure on bulb and check for fuel leaks.
Connect battery cables.
Run outboard and check for fuel leaks.
1. Shop towel 004335
1. Test fitting
2. Venting hose
3. Venting valve
004334
1
3
2
1
1. Fuel filter 005022
1