Evinrude E-TEC 115 Original Instructions Manual Download Page 1

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Operator’s Guide

90 H.O. / 115 / 130 / 135 / 150 / 175 / 200 /225 / 250 / 300
HORSEPOWER

*216510*

Revision C. September 2013

Original instructions

CALIFORNIA PROPOSITION 65 WARNING

WARNING

This product contains or emits chemicals known to the state of California to cause

cancer and birth defects or other reproductive harm.

Summary of Contents for E-TEC 115

Page 1: ...250 300 HORSEPOWER 216510 Revision C September 2013 Original instructions CALIFORNIA PROPOSITION 65 WARNING A WARNING This product contains or emits chemicals known to the state of California to cause...

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Page 3: ...and Quieter EPA Emissions Compliance European Union Emissions Compliance California 3 Star Emissions Compliance Sealed Fuel System Low Friction Design No powerhead gears belts cams oil scraping rings...

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Page 5: ...no changing gearcase lube no spring tune ups for a full three years then every three years after that This means you ll experience more time on the water with your new Evinrude E TEC outboard engine...

Page 6: ...il and Fuel 18 Oil Requirements 18 Oiling System information 18 Priming the Oil System 19 Fueling Procedure 21 Fuel Requirements 22 Fuel Additives 23 Fuel System Information 23 Operation 25 Safety Inf...

Page 7: ...Short Term Storage Between Uses 51 Long Term Storage Winterization 52 Pre Season Check 55 Troubleshooting 56 Product Information Installation 58 Transom Height 58 Installing the Outboard 59 Boat Mount...

Page 8: ...onsible educated boater will fully ap preciate the pleasures of boating and will be a safe boater Boating Safety Classes are con ducted by the U S Coast Guard Auxiliary the U S Power Squadron and some...

Page 9: ...s adhere to the fueling procedure contained in this Oper ator s Guide and those given to you by the fueling station Always verify fuel lev el before use and during the ride Apply the principle of 1 3...

Page 10: ...ard must be correctly installed Failure to correctly install the outboard could result in serious injury death or property damage We strongly recom mend that your Dealer install your out board to ensu...

Page 11: ...n forms Your portion provides proof of ownership and date of purchase Outside United States and Canada See your Dealer or distributor for details Model and Serial Numbers The model and serial numbers...

Page 12: ...61000 4 2 2008 EN 61000 4 3 2006 Machinery Directive 2006 42 EC ISO 12100 2010 Product Type Marine Outboard 2 Stroke Cycle SI Engine sold under the Evinrude name I the undersigned hereby declare that...

Page 13: ...11 Using Your Evinrude E TEC Outboard...

Page 14: ...he operation of the outboard Any per son who operates this outboard should read and understand this safety information WARNING SYMBOLS The following symbols are used together to indicate CAUTION Read...

Page 15: ...bow of the boat plows the water at high speeds the boat may bow steer or spin suddenly possibly ejecting or oth erwise seriously injuring occupants 357258 Significant variation from this initial sett...

Page 16: ...5 200 HP 60 V6 Item Description Item Description 1 Air Inlet 6 Anti Corrosion Anodes 2 Trailering Tilt Switch 7 Fuel and Oil Hoses 3 Engine Cover Latch 8 Tilt Limit Cam 4 Tilt Support Lever 9 Power Ti...

Page 17: ...n Item Description 11 Water Pump Indicator Flushing Port 15 Air Silencer 12 Spark Plugs 16 Fuse 1 1 Access requires removal of flywheel cover 13 Flywheel Cover 17 EMM Engine Management Module 1 14 Tra...

Page 18: ...em Description 1 Air Inlet 6 Anti Corrosion Anodes 2 Trailering Tilt Switch 7 Fuel and Oil Hoses 3 Engine Cover Latch 8 Tilt Limit Cam 4 Tilt Support Lever 9 Power Tilt and Trim Reservoir 5 Trim Tab 1...

Page 19: ...ription 11 Water Pump Indicator Flushing Port 16 Fuel Filter 12 Spark Plugs 17 Air Silencer 13 Fuse 18 Flywheel Cover 14 Electronics Rigging Cover 19 EMM Engine Management Module 15 Trailering Tilt Sw...

Page 20: ...time only use of an oil that meets NMMA TC W3 certification standards is allowed If you discontinue using Evinrude Johnson XD100 you MUST first re turn to your Dealer to have the EMM repro grammed bac...

Page 21: ...ly If you run the tank empty you MUST prime the oil system before using the engine PRIMING THE OIL SYSTEM The oiling system MUST be primed to avoid engine damage from a lack of lubrication Prime the o...

Page 22: ...e oil primer bulb un til oil flows through the front oil pump into the oil distribution hoses and to the crank case fittings 3 Start the outboard Next activate the Win terize function Refer to Long Te...

Page 23: ...uel tank cap counterclock wise to remove it 6 insert the gas pump nozzle into the filler neck of the fuel tank 7 Fill the fuel tank 8 Stop filling immediately when the automat ic shut off feature of t...

Page 24: ...us pect the presence of alcohol in gasoline exceeds the current government regulations Recommended Fuel Use unleaded gasoline with an AKI R M 2 octane rating of 87 or an RON octane rating of 90 Use in...

Page 25: ...may have restrictions not al lowing the engine fuel pump to deliver sufficient fuel under all conditions This can result in a loss of performance If a perfor mance problem exists see your Dealer Fuel...

Page 26: ...24...

Page 27: ...Be alert of people in the water Always shift the outboard to NEUTRAL and shut off the engine immediately when your boat is in an area where there might be people in the water A DANGER DO NOT run the e...

Page 28: ...ord Carefully check the function of all control and engine systems before leaving the dock DO NOT shift the engine into FORWARD or REVERSE while it is shut off If the following directions are not suit...

Page 29: ...art up release the key If the engine did not start release the key mo mentarily then try again Each time the key switch is turned from OFF to ON the warning system will self test Refer to Engine Monit...

Page 30: ...clothing or life vest not where it might tear away instead of activating the engine cut off switch Disconnecting the clip and tether cord will stop the engine and prevent the boat from becoming a runa...

Page 31: ...C button to automatically syn chronize the RPM of multiple engines The SYNC button also transfers control of all en gines to the port lever on the control Concealed Side Mount ICON Control 1 Handle sh...

Page 32: ...ount Control 006448 1 Handle shift and throttle 2 Trim tilt switch where equipped 3 Neutral lock lever 4 Fast idle lever warm up 5 Throttle friction adjusting screw 6 Engine cut off switch clip and te...

Page 33: ...reverse gear detent Binnacle Mount Controls Move the control handle with a firm quick mo tion forward or aft until it engages the forward or reverse gear detent Speed Control After gear engagement mo...

Page 34: ...trim may result in the boat s bow suddenly rising skyward possibly ejecting or otherwise seriously injuring occupants Some boat outboard propeller combinations may encounter boat instability and or h...

Page 35: ...en beaching moor ing launching or trailering Trim In most operating conditions it is recom mended to trim the outboard to the full down position when accelerating Once on plane trim the outboard up fo...

Page 36: ...g position Manual Release Valve If needed the outboard will tilt up or down manually using the manual release valve 1 Turn the manual release screw counter clockwise slowly about 3 1 2 turns until it...

Page 37: ...ed and keep a sharp lookout IMPORTANT Impact damage is NOT cov ered by the outboard warranty The outboard s shock absorp tion system does not work while operat ing in reverse If you back into an objec...

Page 38: ...gauge user s guide for gauge displays oper ation warnings and monitoring instructions System Self Test During engine start up pause with the key switch in the ON position SystemCheck The SystemCheck m...

Page 39: ...lways refill the oil tank with recom mended oil as soon as possible Symptom There is an oil delivery problem Result EMM will activate S A F E mode Action If the oil tank is empty add the recommended o...

Page 40: ...idle IF cleaning the screens and indicator does not restore the water pump indicator s steady discharge the engine will operate only in get home mode Return to harbor immediately See your Dealer IF c...

Page 41: ...inoperative out board high enough to keep its propeller out of the water HIGH ALTITUDE Your outboard s EMM will automatically com pensate for changes in altitude However if you boat above 3000 ft 900...

Page 42: ...of the water Off load all persons into another boat and Keep speed slower than planing speed WEEDY WATER Weeds block water intakes and may cause your outboard to overheat Weeds on the pro peller creat...

Page 43: ...tilt switch on port or starboard side of engine depending on configuration Pull down the trailering bracket A detent will hold the bracket in position Lower the outboard until the trailering bracket...

Page 44: ...e oil or fuel system The oiling system must be primed before re using the outboard Refer to Priming the Oil System on page 19 DR5074 A WARNING A small amount of fuel may be released when the fuel line...

Page 45: ...onboard Oil level Check Refill as needed Bilge Drain Ensure drain plug s are securely installed Battery Check battery connections are clean tight and insulated Ensure battery battery box are secure F...

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Page 47: ...45 Maintenance...

Page 48: ...d to maintain emission levels within prescribed certification standards The owner operator is not to and should not allow anyone to modify the engine in any manner that would alter the horsepower or a...

Page 49: ...and oil system components inspect and repair leaks 3 3 Emission related component Refer to Owner Responsibility on page 46 Product Warranty Information on page 71 and if applicable California Emissio...

Page 50: ...e outboard can be flushed on the trailer or at dockside Place outboard in vertical down position in a well ventilated area If you cannot store the out board in the recommended vertical posi tion be su...

Page 51: ...o start Replace it with a fuse of the same rating A spare fuse is provided Repeated fuse failures indicate a potentially serious problem Do not replace it with higher rated fuse see your Dealer for se...

Page 52: ...ty Cycles The International Council of Marine Industry Associations ICOMIA Standard No 36 88 specifies a marine engine duty cycle based on documented studies A duty cycle is a profile of engine runnin...

Page 53: ...ent leaks and prevent contami nants from entering the oil or fuel system The oiling system must be primed before re using the outboard Refer to Priming the Oil System on page 19 SHORT TERM STORAGE BET...

Page 54: ...ing instructions on container Fill fuel tank 2 If winterizing on a trailer remove the pro peller Attach a garden hose to flushing port and turn on the water Refer to Flush ing on page 48 3 Outboard mu...

Page 55: ...tle grip again Outboard will accelerate to fast idle speed and fog itself 4 Allow outboard to run until it shuts itself OFF automatically one to two minutes 006458 006459 Winterization is complete whe...

Page 56: ...ines with recommended lubricant and re install propeller When winterizing is finished leave the outboard in vertical position long enough to completely drain the pow erhead If equipped disconnect the...

Page 57: ...our preseason start up make sure the warning system self tests properly If it does not see your Dealer Do not run your outboard even for a brief start up without supply ing water to it Following Engin...

Page 58: ...k Engine or Chk Eng light refer to Engine Monitoring on page 36 Engine will not idle properly Debris on propeller Spark plugs damaged or incorrect Refer to Service on page 48 Fuel system contaminated...

Page 59: ...57 Product Information...

Page 60: ...pressure is not adversely affected by the mounting height of the outboard A WARNING Your outboard must not exceed the max imum horsepower indicated on the boat s capacity plate Such overpower ing can...

Page 61: ...ons on page 69 Deep cycle batteries are suitable IF they meet or exceed the minimum CCA require ments Ask your Dealer about your outboard s re quirements before installing longer battery ca bles or a...

Page 62: ...l The accessory connection must not be used to charge either battery in a 24 volt system WATER PRESSURE An optional water pressure gauge is recom mended to monitor cooling system pressures Noticing ch...

Page 63: ...opeller At least annually remove the propeller and check for debris Clean the shaft and regrease it before reinstall ing a propeller Slide thrust washer onto shaft with shoulder facing aft Slide prope...

Page 64: ...new cotter pin and bend ends to se cure Remove block of wood Make sure engine is in NEUTRAL give propeller a spin It must turn freely Repair If your propeller hits a solid object the impact is partial...

Page 65: ...b might be above the water when the out board is trimmed out Steering effort might in crease Steering effort will be reduced if you trim the outboard in and submerge the trim tab Dual standard rotatio...

Page 66: ...Gearcase Lubricant Gearcase Capacities Model Gearcase Type Capacity L Models Pontoon Series O Type 0 44 32 8 fl oz 970 ml S2 Type 32 1 fl oz 950 ml X Models O Type 0 44 Standard Rotation 32 8 fl oz 97...

Page 67: ...Johnson HPF Pro Gearcase Lubricant Gearcase Capacities Model Gearcase Type Capacity L Models S2 Type 32 1 fl oz 950 ml X Models O Type 0 44 Standard Rotation 32 8 fl oz 970 ml CX Models O Type 0 44 C...

Page 68: ...Isolated Gearcase Lubricant 5 Evinrude Johnson HPF Pro Gearcase Lubricant Gearcase Capacities Model Gearcase Type Capacity L Models O Type 33 1 fl oz 980 ml L2 Type 32 5 fl oz 961 ml X Models M2 Type...

Page 69: ...PF Pro Gearcase Lubricant Gearcase Capacities Model Gearcase Type Capacity L Models O Type 33 1 fl oz 980 ml X Models M2 Type Standard Rotation 38 9 fl oz 1150 ml CX Models M2 Type Counter Rotation 41...

Page 70: ...minimum battery generally available in group 29 size 675 CCA 845 MCA 12 volt or 800 CCA 1000 MCA 12 volt below 32 F 0 C Spark Plug 2 Refer to Parts Catalog or engine ECI Label Fuses P N 967545 Refer t...

Page 71: ...ly available in group 29 size 675 CCA 845 MCA 12 volt or 800 CCA 1000 MCA 12 volt below 32 F 0 C Spark Plug 2 Refer to Parts Catalog or engine ECI Label Fuses P N 967545 Refer to Fuse on page 49 Fuel...

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Page 73: ...reign material Damage resulting from sand or debris in the water pump Cosmetic or paint changes due to exposure to the elements This warranty will be voided in its entirety and rendered null and void...

Page 74: ...owners who reside in the United States and Canada and have purchased Product from a U S or Canadian Dealer are eligible for warranty registration and warran ty coverage hereunder Such limitations are...

Page 75: ...a controversy or dispute in connection with this BRP limited warranty BRP recommends that you first try to resolve the issue at the dealership level by discussing the issue with Dealer s service mana...

Page 76: ...hese engines are equivalent to the U S EPA s 2006 standards for marine engines Two Stars Very Low Emission The two star label identifies Personal Watercraft Outboard Sterndrive and Inboard engines tha...

Page 77: ...period of the outboard unless the part is sched uled for replacement as required maintenance in the Operator s Guide Emission warranty parts that are scheduled for replacement as required maintenance...

Page 78: ...ENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM COUNTRY TO COUNTRY FOR PRODUCTS PURCHASED IN A...

Page 79: ...restrict or modify the appli cation of any condition warranty guarantee right or remedy conferred or implied under the Competition and Consumer Act 2010 Cth including the Australian Consumer Law or a...

Page 80: ...ach of warranty shall be cause for cancellation or rescission of the sale of the Product to the owner You may have other legal rights which may vary from country to country In the event that service i...

Page 81: ...bling instructions or the installation when it is its responsibility per the contract or if accomplished under its responsibility To be compliant with the contract the good shall 1 Be fit for normal...

Page 82: ...80 Product Information...

Page 83: ...is Guide and take a boating safety course before you operate your boat and outboard 6 Do you know who to ask if you have any questions about your boat and outboard 7 Do you know your local marine traf...

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Page 85: ...hould I take my Evinrude E TEC outboard for service For repairs covered under warranty you must take your Evinrude E TEC outboard to an au thorized dealer BRP approved dealers and distributors have re...

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Page 87: ...er Recreational Products division where the outboard was registered Please contact your Dealer or Distributor Change of Address Change of Ownership Model number Serial Number Old Address Previous Owne...

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Page 89: ...dress Owner of Model No Serial No To be completed by customer or selling Dealer The Dealer named on this document has instructed me on the operation maintenance safety features and warranty policy all...

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