Everlast Super164 Owner'S Manual Download Page 1

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EVERLAST PRODUCTS

OWNER’S MANUAL

Everlast Super164/205/256P

AC/DC/TIG/MMA Pulsed Welder

with Plasma Cutter

Everlast TIG 160/200 AC/DC welder

(plasma instructions do not apply for TIG series)

www.everlastgenerators.com

Email: [email protected]
Phone: 650-588-8588 x201
Support: www.everlastgenerators.com

Summary of Contents for Super164

Page 1: ...5 256P AC DC TIG MMA Pulsed Welder with Plasma Cutter Everlast TIG 160 200 AC DC welder plasma instructions do not apply for TIG series www everlastgenerators com Email everlast_inc hotmail com Phone...

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Page 3: ...the instruction manual carefully before the installation and operation of this product The contents of this manual may be revised without prior notice and without obligation This instruction manual w...

Page 4: ...loves while welding or cutting The operator should keep the working piece insulated from themselves at all time Smoke and Gases generated while welding or cutting can be harmful to your health Avoid b...

Page 5: ...WM Pulse Width Modulation technology enables the concentra tion and stability of the output current AMPS and with much more precise and con venient current control The unique structural design enables...

Page 6: ...fans turn on If not see troubleshooting section 4 ARC TIG Plasma mode switch ARC is for stick MMA welding TIG is for AC DC TIG welding and plasma for cutting 5 AC DC Welding Mode Optional AC is for we...

Page 7: ...PULSE set to PULSE this switch can adjust the pulse frequency 0 5 300Hz 17 Pulse duty cycle Only on TIG Pulse Mode machines Adjusts the pulse duty cycle high low time in DC TIG pulse mode welding 18 C...

Page 8: ...always available for the operation plasma or TIG you are working with Connect the Argon gas supply for TIG or compressed air for plasma Make certain the connec tion and pressure is correct see about...

Page 9: ...Adjustment and Clear Width Adjustment as desired 3 Switch on the MAIN power and set your desired welding AMPS 4 Set the argon regulator pre and post flow refer to figure X 5 Switch on the welding torc...

Page 10: ...well ventilated area Safety Tips 2 1 Ventilation This cutting equipment is small sized compact in structure and has excellent performance in amper age output The fans are only to extract heat generat...

Page 11: ...he normal per formance and service life of your unit 2 2 If you ever over heat If a sudden ever occurs while using this equipment and the O C light turns one Stop cutting or welding and allow the fans...

Page 12: ...last sells large packs of consumables at a very low price On the TIG check and sharpen your tungsten as needed see about welding Be careful not to drop the torches as the ceramic cups can crack or bre...

Page 13: ...r cord 2 Correct voltage issue 3 Contact your Everlast dealer Can not weld or cut but the power light is on and display is working 1 Low voltage on the main power 2 HF circuit is not running right 1 C...

Page 14: ...eed slag chipping hammer for MMA 2 stainless steel wire brushes one for steel the other for aluminum a grinder files C clamps You will find other tools you need as you learn You will need flux coated...

Page 15: ...welding store Along with the longer back cap there are ceramic cups pink of varying sizes 5 7 to output the shielding Argon gas The larger the cup the better unless you are doing small gauge flat meta...

Page 16: ...sh and use it only on aluminum clamp them together and connect the ground clamp At this point you are ready to TIG Start by evenly heating the two parts you want to weld Watch for a pool of metal to f...

Page 17: ...er wire to either terminal When wiring a 110VAC unit for 110VAC operation wire the ground first as with the 220VAC then the other two wires to the remaining two terminals on the 110VAC plug The unit w...

Page 18: ...EVERLAST welders have a brown hot blue neutral and green ground On the dual voltage units the brown is the black and blue is the white But make sure you have a dual voltage unit if you want to run on...

Page 19: ...and green aluminum type Also how to sharpen the end of the electrode USERS MANUAL EVERLAST Super P series 17 This is how the torch looks once you have it assembled The tungsten is about 1 8 to 1 4 out...

Page 20: ...es You can ask your local Welding store what they like USERS MANUAL EVERLAST Super P series 18 Green tips pure Tungsten are for Aluminum Red tips 2 thoriated are for steel and stainless Aluminum AC mo...

Page 21: ...that will grow as questions come into our technical support group We will make updates to it on an on going bases We will have updates on the everlastgenerators com website via a link Please send any...