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22 

Abnormal start-up and 

no any signs when 

connecting the power 

1. Control fuse is damaged 

2. Power wire is loose contacting 

1. Changing the control fuse 

2. Checking the circuit 

Voltmeter displays 0 

when connecting 

power (charger is 

connecting the 

battery)   

1. Output fuse is damaged 

2.Voltage feedback line is loose 

contacting 

1. changing the output fuse 

2. checking the voltage feedback line 

Fuse blowing 

1.Output short out unexpectedly 

2. Wiring with electrification 

3.Power grid is in outage 

4. Voltage of power grid is too low 

1. Pay attention to avoid 

2. Pay attention to avoid 

3. Stop operating before power off 

4. Improving the power grid 

Cooling fun 

malfuctions 

Cooling fun in cabinet gathers much 

dust and the fun has loud noise when 

operating 

1. Cleaning the dust 

2. Changing the fun 

 

7. Maintenance 

7.1 Routine inspection and regular inspection 

Charger is a stationary machine mainly formed by semiconductor. In order to avoid the 
influences of using condition, such as acid mist, temperature, humidity, dust, dirt and vibration 
and other factors of aging and lifetime of the components, operator must has the routine 
inspection and regular inspection. 
 

 

Content 

Remark 

Routine 

inspection 

item 

Whether charging normally or not 

Regulating the current 

to charge and discharge 

Whether the installing place suitable or not 

Visual inspection 

Whether cooling fun is normal or not   

Whether the indicator light is normal or not 

Whether the voltage and current display    normal or not 

Measuring 

Whether the equipment is misoperated    or not 

Visual inspection 

Whether there is abnormal sound 

   

Whether there are overheating and changing color 

Always keep cleaning the ventilated place and   

avoiding the dust 

stacking, routine inspecting and changing cooling fun 

Conductor and insulating material 

Checking the high speed fuse 

Regular 

Whether wiring is damaged, changing color and 

Visual inspection 

Summary of Contents for uXcel Series

Page 1: ...uXcel series charger user manual Everexceed Corporation...

Page 2: ...logy without prior notice Please keep this manual to the end operator and maintenance personnel Safety Precautions Please do not install operate maintain or examine the equipment before reading the us...

Page 3: ...utput end in high pressure state or may result in electric shock When Wiring or examining power shall be disconnected and 10 minutes later detecting the residual voltage disappearing by multimeter or...

Page 4: ...he same performance Using the fuse of different model or different performance may result in fire 3 Avoid Injury Caution The voltage of each terminal shall be the regulated voltage to avoid bursting a...

Page 5: ...left and right vent of the equipment not blocking by objects Please keep the screw the debris of cable or other conductive body or oil combustible out off the equipment Please use in the following con...

Page 6: ...abnormal charge and damage the battery Please trial run after maintaining the equipment The equipment unused for a long time shall keep away from dampness and keep in seal It must be checked and trial...

Page 7: ...operating principle 9 3 2 Circuit schematic diagram 9 4 Installation 10 4 1 Safety precautions 10 4 2 Installation instructions 10 5 Operating instructions 10 5 1 Panel display and description 10 5 2...

Page 8: ...grade The power component adopts aluminum profile and high power SCR component of cake shape The product has superior performance and stable operation In addition it has long distance centralized cont...

Page 9: ...current charging constant current and limiting voltage discharging cycling etc Protection Reserving data when there is over current over voltage current cutting and power off It could automatically re...

Page 10: ...r would output the charging mode current and voltage required Measuring the present current and voltage uninterruptedly when the touch panel is working and comparing with the current and voltage requi...

Page 11: ...rder form and the cabinet has no apparent damage Removing the fixed screw and holder to check whether each component and wire loose or short out or not The equipment shall be installed vertically The...

Page 12: ...ion When the charging machine stops or fails the indicator will go out Failure indicator light of charger The charging machine state indicates that the charging machine is normally extinguished under...

Page 13: ...when it out of order displaying by screen and judging whether the equipment misfunctions or not b Real time operating and controlling the equipment The operations to charging power mainly are operatin...

Page 14: ...he charging voltage and current that changed by time It could save st most charging curve of 7 days As showed in the figure 5 4 Figure 5 4 4 Charging setting screen Operator could click the top button...

Page 15: ...ge or current reaches this adjustment it would leap and leap to the step of setting next step Minus means leaping if it is less than the value No symbol means leaping if it is more than the value Limi...

Page 16: ...Step 2 Setting charging state as boost and the charging mode as constant voltage with 56 4V Time could be set as 0min 0 means the leaping condition would not affect by time Setting next step as 3 and...

Page 17: ...ton could download the charging step to changing setting screen For example the charging setting of the 48V200AH battery bank mentioned above has three steps For convenience it could save the whole ch...

Page 18: ...screen could set the parameters of over under voltage protection overload protection phase break protection and three phase imbalance as showed in the figure 5 11 Figure 5 11 8 System set Language se...

Page 19: ...ction password and system password as showed in the figure 5 13 Figure 5 13 network setting setting the parameters of IP address and remote control for the charger please find the specific entering wa...

Page 20: ...y reset resetting the charger and the factory reset value shall be the present value saved Charger panel factory reset when the charger panel out of order or system halted its function is to restore t...

Page 21: ...charging voltage of the first step as 10 50 100 rated voltage in turn and it begins charging Checking whether the virtual voltage is in line with the setting voltage or not If it matches then go to t...

Page 22: ...ting in cutout 1 Checking the contactor and wiring 2 Checking the fuse 3 Checking the air switch 4 Checking the inside wiring situation and fastening 5 Changing the malfunction components Control pane...

Page 23: ...pection Charger is a stationary machine mainly formed by semiconductor In order to avoid the influences of using condition such as acid mist temperature humidity dust dirt and vibration and other fact...

Page 24: ...place as follows the company will provide warranty service 1 Warranty scope refers only to the charging machine body 2 During the product warranty period the manufacturer shall be responsible for the...

Page 25: ...ection Don not connect if do not use 8 9 CT3 current transformer connecting terminal It is corresponding to W phase current display and has overcurrent protection and the recognition function of open...

Page 26: ...rminal Another terminal is corresponding to 17 COM connection When in malfunction connecting 17and 25could reset the system 26 SCR overheating input terminal Another terminal is corresponding to 17 CO...

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