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25

2537377-01-05/21 (translation of the original operating instructions)

Operating Instructions

Transponder-Coded Safety Switch CTP/CTA-L1/2-BP

EN

7.2.1.  Actuator teach-in

1.  Establish teach-in standby:

 -Devices in the condition as supplied: unlimited teach-in standby after switching on.

 -Switch already taught-in: teach-in standby is available for approx. 3 min after switching on.

 

¨

Teach-in standby indication, STATE LED flashes 3x repeatedly.

2.  Insert the actuator during teach-in standby. 

 

¨

The automatic teach-in operation starts (duration approx. 30 s).  

During the teach-in operation the STATE LED flashes (approx. 1 Hz). 

Alternate flashing of the STATE and DIA LEDs acknowledges the successful teach-in operation. 

Teach-in errors are indicated by the illumination of the red DIA LED and a flashing code on the green STATE LED (see 

chapter 

5. System status table CTP/CTA-L1/2-BP on page 26

).

3.  Switch off operating voltage U

B

 (min. 3 s).

 

¨

The code of the actuator that was just taught-in is activated in the safety switch.

4.  Switch on operating voltage U

B

.

 

¨

The device operates normally.

4.1. 

Functional check

WARNING

Danger of fatal injury as a result of faults in installation and functional check.

 

Ì

Before carrying out the functional check, make sure that there are no persons in the danger zone.

 

Ì

Observe the valid accident prevention regulations.

4.1.1.  Mechanical function test

The actuator must slide easily into the actuating head. Close the guard several times to check the function. For devices with 

mechanical release (emergency release or escape release), the correct function of the release must be checked as well. 

4.1.2.  Electrical function test

After installation and any fault, the safety function must be fully checked. Proceed as follows:
1.  Switch on operating voltage.

 

¨

The machine must not start automatically.

 

¨

The safety switch carries out a self-test. The green STATE LED then flashes at regular intervals.

2.  Close all guards. In case of guard locking by solenoid force: activate guard locking.

 

¨

The machine must not start automatically. It must not be possible to open the guard.

 

¨

The green STATE LED illuminates continuously.

3.  Enable operation in the control system.

 

¨

It must not be possible to deactivate guard locking as long as operation is enabled.

4.  Disable operation in the control system and deactivate guard locking.

 

¨

The guard must remain locked until there is no longer any risk of injury.

 

¨

It must not be possible to start the machine as long as guard locking is deactivated.

Repeat steps 2 - 4 for each guard.

4.1. 

Factory reset

During switch-on, connect the two outputs FO1A and FO1B to 0 V or set the bit 

Ox1E

 via IO-Link communication.

Summary of Contents for 2-BP

Page 1: ...EN Operating Instructions Transponder Coded Safety Switch with Guard Locking CTP CTA L1 2 BP Unicode Multicode ...

Page 2: ...6 2 4 Escape release signal OER 8 6 2 5 Status signal OM 8 6 2 6 Locking element signal OLS 8 6 2 7 Communication connection C 9 6 3 Version CTP CTA Extended 9 6 4 Guard locking 9 6 4 1 Guard locking on version CTP CTA L1 9 6 4 2 Guard locking on version CTP CTA L2 9 6 5 Switching states 10 7 Manual release 11 7 1 Auxiliary release and auxiliary key release 11 7 1 1 Actuating auxiliary release 11 ...

Page 3: ...uard locking control for variants with IMM connection 23 6 5 2 Guard locking control for variants without IMM connection 23 7 Setup 24 7 1 LED displays 24 7 2 Teach in function for actuator only for unicode evaluation 24 7 2 1 Actuator teach in 25 4 1 Functional check 25 4 1 1 Mechanical function test 25 4 1 2 Electrical function test 25 4 1 Factory reset 25 5 System status table CTP CTA L1 2 BP 2...

Page 4: ...n e t www Document is available for download at www euchner com DANGER WARNING CAUTION Safety precautions Danger of death or severe injuries Warning about possible injuries Caution slight injuries possible NOTICE Important Notice about possible device damage Important information Tip Useful information 1 4 Supplementary documents The overall documentation for this device consists of the following ...

Page 5: ... to EN ISO 12100 or relevant C standards Devices from this series are also suitable for process protection Before the device is used a risk assessment must be performed on the machine e g in accordance with the following standards Ì EN ISO 13849 1 Ì EN ISO 12100 Ì IEC 62061 Correct use includes observing the relevant requirements for installation and operation particularly based on the following s...

Page 6: ...uator is located in the switch head prevention of inadvertent locking position faulty closure protection Ì Safety characteristics category Performance Level PFHD see chapter 6 Technical data on page 27 Control of guard locking for variants with IMP IMM connection If the device is used as guard locking for personnel protection the control of the guard locking must be regarded as a safety function T...

Page 7: ...Safety components fulfill a personnel protection function Ì Safety components must not be bypassed turned away removed or otherwise rendered ineffec tive On this topic pay attention in particular to the measures for reducing the possibility of bypass ing according to EN ISO 14119 2013 section 7 Ì The switching operation must be triggered only by actuators designated for this purpose Ì Prevent bypa...

Page 8: ...are switched off and the DIA LED illuminates red The occurrence of faults is detected at the latest on the next demand to close the safety outputs e g on starting 6 1 Guard lock monitoring All versions feature two safe outputs for monitoring guard locking The safety outputs FO1A and FO1B are switched off when guard locking is released 6 2 Monitoring outputs status bits Depending on version the sig...

Page 9: ... locking remains active and the guard cannot be opened directly Important If the guard is open when the power supply is interrupted and is then closed guard locking is activated This can lead to persons being locked in unintentionally The actuator cannot be pulled out of the switch and the guard is locked as long as the guard locking pin is extended If a voltage is applied to the guard locking sol...

Page 10: ...le see chapter 5 System status table CTP CTA L1 2 BP on page 26 All safety outputs signals and display LEDs are described there Guard closed and locked UA 0V Guard closed and not locked IMP IMM Guard open IMP IMM Voltage at guard locking solenoid CTP CTA L1 off on irrelevant Voltage at guard locking solenoid CTP CTA L2 on off irrelevant Safety outputs FO1A and FO1B on off off Guard locking signal ...

Page 11: ...se the safety outputs to generate a stop command The guard locking signal OL is switched off the door position signal OD can assume an undefined state Open the guard and close it again after resetting the auxiliary release or auxiliary key release The device will then operate normally again Important Ì The actuator must not be under tensile stress during manual release Ì To prevent tampering the a...

Page 12: ...ed or the misuse of the release function must be prevented in the control system Ì The release function meets all other requirements from EN ISO 14119 Ì The emergency release meets the requirements of Category B according to EN ISO 13849 1 2015 Ì Loss of the release function due to mounting errors or damage during mounting Ì Check the release function every time after mounting Ì Observe the notes ...

Page 13: ...ignal OD can assume an undefined state Open the guard and close it again after resetting the escape release The device will then operate normally again 7 4 Wire front release bowden Release via a pull wire Depending on the type of attachment the wire front release can be used as an emergency release or escape release The following applies to non latching wire front releases If the release is to be...

Page 14: ...re front release ensure that it operates smoothly Ì Observe the min bending radius 100 mm and minimize the number of bends Ì The switch is not allowed to be opened Ì Please observe the notes on the enclosed data sheets 8 Changing the approach direction The approach direction needs to be changed only if the switch is to be approached from the rear Proceed as follows 1 Remove the screws from the saf...

Page 15: ...ew diameter for CTP devices is 4 mm for CTA devices 5 mm Secure the fixing material against loosening e g by means of medium strength positive screw locking Ì Protect the switch head against damage as well as penetrating foreign objects such as swarf sand and blasting shot etc Ì Observe the min door radii see chapter 6 5 1 Dimension drawing for actuator CTP CTA on page 34 Ì Observe the tightening ...

Page 16: ...on unit connected must be positive switching as the two outputs on the safety switch deliver a level of 24 V in the switched on state Ì All the electrical connections must either be isolated from the mains supply by a safety transformer according to IEC 61558 2 6 with limited output voltage in the event of a fault or by other equivalent insulation measures PELV Ì All electrical outputs must have a...

Page 17: ...ed 1 Note on the scope of the UL approval the devices have been tested as per the requirements of UL508 and CSA C22 2 no 14 protection against electric shock and fire 5 2 Safety in case of faults Ì The operating voltage UB and the solenoid operating voltage UIMP are reverse polarity protected Ì The safety outputs FO1A FO1B are short circuit proof Ì A short circuit between FO1A and FO1B is detected...

Page 18: ...ng table apply EUCHNER provides no warranty for safe function in case of failure to comply with these require ments Observe the following requirements with respect to the connecting cables For safety switch CTP CTA BP SII with plug connectors 2 x M12 Parameter Value Unit Conductor cross section min 0 25 mm R max 60 W km C max 120 nF km L max 0 65 mH km Recommended cable type LIYY 8 x 0 25 mm or 5 ...

Page 19: ...D C Door position monitoring output communication WH X 2 3 IMM Solenoid operating voltage 0 V DC BU X 2 4 IMP Solenoid operating voltage 24 V DC BK X 2 5 n c GY 1 Only for standard EUCHNER connecting cable 5 6 Connector assignment of safety switch CTP CTA BP SA with plug connector M12 8 pin Plug connector view of connection side Pin Designation Function Conductor coloring of connecting cable 1 1 x...

Page 20: ...nction due to incorrect connection Ì To ensure safety both safety outputs FO1A and FO1B must always be evaluated Important Ì The example shows only an excerpt that is relevant for connection of the CTP CTA system The example illustrated here does not show complete system planning The user is responsi ble for safe integration into the overall system Detailed application examples can be found at www...

Page 21: ...d for connecting two monitored single or dual channel sensor circuits The sensor circuits evaluate various signaling devices Ì Sensor circuit S1 with short circuit detection suitable for single or dual channel safety sensors Ì Sensor circuit S2 suitable for OSSD signals short circuit detection by signaling device When at least one sensor circuit is interrupted the safety relay initiates the safe s...

Page 22: ...16 10000 10 17 10001 11 Number of switching cycles Solenoid 3 Additional All 18 10010 12 Send current error code 1 Error All 19 10011 13 Send last error code 1 Error All 20 10100 14 Request of size of error log 1 Error All 21 10101 15 Send error with number 1 Error All 22 10110 16 Send detected tag code 5 Transponder All 23 010111 17 Send taught tag code 5 Transponder All 24 011000 18 Send blocked...

Page 23: ... suitable for pulsed safety signals OSSD signals e g from light grids The control system must tolerate test pulses on the input signals This normally can be set up by parameter assignment in the control system Observe the notes of the control system manufacturer For the test pulse duration of your safety switch refer to chapter 6 Technical data on page 27 A detailed example of connecting and setti...

Page 24: ...implifies above all teach in with large installations Important Ì The teach in operation can be performed only if the device does not have any internal fault Ì Devices in the condition as supplied remain in teach in standby state until they have successfully taught in the first actuator Once taught in switches remain in the teach in standby state for ap prox 3 min after each switch on Ì The safety...

Page 25: ...al check make sure that there are no persons in the danger zone Ì Observe the valid accident prevention regulations 4 1 1 Mechanical function test The actuator must slide easily into the actuating head Close the guard several times to check the function For devices with mechanical release emergency release or escape release the correct function of the release must be checked as well 4 1 2 Electric...

Page 26: ...ach in operation Fault display X off x x 1 x or 1 x in verse Error in the teach in operation only unicode Actuator removed from the actuating range prior to the end of the teach in operation or faulty actuator detected X off off off 3 x Read error e g actuator faulty X off off off 4 x Output fault e g short circuit loss of switching ability X off X X 5 x Disabled actuator detected environment erro...

Page 27: ...ion IUB 40 mA The following applies to the approval acc to UL Operation only with UL Class 2 power supply or equivalent measures Switching load acc to UL DC 24 V class 2 External fuse operating voltage UB 2 0 25 8 A External fuse solenoid operating voltage UIMP 2 0 5 8 A Rated insulation voltage Ui 50 V Rated impulse withstand voltage Uimp 0 5 kV Rated conditional short circuit current 100 A Resil...

Page 28: ...t 20 C 10 20 20 N Locking force Fmax 1 8 000 N Locking force FZh 1 acc to TÜV Süd FZh Fmax 2 4 000 N Weight Approx 0 95 kg Connection Plug connector M12 5 and 8 pin plug connector M23 19 pin Operating voltage UB reverse polarity protected regulated residual ripple 5 24 15 PELV V DC Current consumption IUB 40 mA The following applies to the approval acc to UL Operation only with UL Class 2 power su...

Page 29: ...lf test The system is ready for operation only after this time Turn on time of safety outputs The max reaction time ton is the time from the moment when the guard is locked to the moment when the safety outputs switch on Simultaneity monitoring of enable inputs FI1A FI1B If the enable inputs have different switching states for longer than a specific time the safety outputs FO1A and FO1B will be sw...

Page 30: ... 35 40 14 144 30 40 34 h Z 0 5 16 C B A 0 5 42 33 10 190 16 5 M12x1 41 5 37 5 24 M23x1 16 5 M12x1 Auxiliary release 5 3 4x 1 4 Nm for screw M5x35 mm DIN 1207 ISO 4762 Basic position for escape release Release by pressing With escape release Version with plug connector M12 Locking screw LEDs The actuator shaft for the escape release can be extended using extensions max 94 mm Version with plug conne...

Page 31: ...4 16 24 M23x1 14 M12x1 37 5 33 190 M12x1 14 42 10 41 5 30 40 34 h 144 44 74 94 14 40 0 5 B C A ca 5 44 74 94 16 24 M23x1 14 M12x1 Auxiliary release 5 3 4x 6 Nm for screw M5x35 mm DIN 1207 ISO 4762 Basic position for escape release Release by pressing With escape release Version with plug connector M12 Locking screw LEDs The actuator shaft for the escape release can be extended using exten sions ma...

Page 32: ...77 01 05 21 6 4 3 Dimension drawing for connections and variants CTP CTA 36 Cable outlet C Cable outlet A 36 Cable outlet C Cable outlet A Plug connectors 2 x M12 Plug connector M12 19 39 20 5 max 50 38 25 25 21 5 38 25 39 32 4 With auxiliary key release With wire front release With release automatic return With emergency release ...

Page 33: ...Fiber reinforced plastic Weight 0 03 0 06 depending on version kg Ambient temperature 20 55 C Degree of protection IP65 IP67 IP69 IP69K Mechanical life 1 x 106 Locking force Fmax FZH ISO 14119 FZH TÜV Süd Straight actuator 165497 black 1 126015 red Hinged actuator Bent actuator 8 000 3 900 2 600 1 500 3 000 2 000 1 100 4 000 N Installation orientation Any Power supply Inductive via read head 1 Pos...

Page 34: ... 1 Dimension drawing for actuator CTP CTA Dimension drawing Min door radius mm Order no item Straight actuators 17 20 11 18 30 4 4 18 45 8 5 2 2 5 9 Color red R 3 0 0 R 14 00 R 1 200 16 A A 0 5 29 5 37 5 4 4 max 28 35 4 1 20 A A 0 5 126015 A C H G SST 126015 Only for CTA 30 18 45 17 20 11 18 5 6 2 5 2 9 8 5 Color black 165497 A C H G SSS 165497 ...

Page 35: ...ed Safety Switch CTP CTA L1 2 BP EN Dimension drawing Min door radius mm Order no item Bent actuators 8 5 2 12 45 2 5 9 18 30 52 4 4 37 5 1 25 16 45 bent upward R 30 0 0 0 4 1 R 0 0 2 1 R 16 A A 0 5 4 4 8 35 5 max 28 36 4 1 A A 0 5 122667 A C H W SST 122667 37 5 5 25 4 4 bent downward 122668 A C H W SST 122668 ...

Page 36: ...40 50 14 5 5 8 5 3 25 35 45 16 4 5 5 R 2 0 0 40 0 5 33 5 1 max 28 X 4 1 X 53 mm 122671 122672 X 49 mm 122669 122670 0 5 122671 A C H RL LS 122671 35 45 122672 A C H RR LS 122672 40 50 5 5 28 8 5 13 2 27 45 16 18 30 27 16 0 5 20 R 2 0 0 max 28 X 4 1 X 41 mm 122673 122674 X 45 mm 122675 122676 0 5 122675 A C H RO LS 122675 27 16 0 5 7 max 28 R 2 0 0 X 4 1 X 41 mm 122673 122674 X 45 mm 122675 122676 ...

Page 37: ...ted Ì Check the device for proper function at regular intervals and after every fault For information about possible time intervals refer to EN ISO 14119 2013 section 8 2 Regular inspection of the following is necessary to ensure trouble free long term operation Ì Check the switching function see chapter 4 1 Functional check on page 25 Ì Check all additional functions e g escape release lockout ba...

Page 38: ...f the Low voltage directive 2014 35 EU and EMC Directive 2014 30 EU comply with article 3 1 of the Radio equipment directive Les objectifs de sécurité de la Directive basse tension 2014 35 UE et Directive de CEM 2014 30 EU sont conformes à l article 3 1 de la Directive équipement radioélectrique Gli obiettivi di sicurezza della Direttiva bassa tensione 2014 35 UE e Direttiva CEM 2014 30 UE sono co...

Page 39: ...ektrotechnik Fachbereich ETEM Gustav Heinemann Ufer 130 50968 Köln Genehmigung der umfassenden Qualitätssicherung UQS durch die benannte Stelle 0035 Approval of the full quality assurance system by the notified body 0035 Approbation du système d assurance qualité complet par l organisme notifié 0035 Approvazione del sistema di garanzia di qualità totale da parte dell organismo notificato 0035 Apro...

Page 40: ...hner com Edition 2537377 01 05 21 Title Operating Instructions Transponder Coded Safety Switch CTP CTA L1 2 BP translation of the original operating instructions Copyright EUCHNER GmbH Co KG 05 2021 Subject to technical modifications no responsibility is accept ed for the accuracy of this information ...

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