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Owner’s Manual Model DG6LE

Air-cooled diesel engine generator set

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Summary of Contents for DG6LE

Page 1: ...Owner s Manual Model DG6LE Air cooled diesel engine generator set...

Page 2: ...construction Air cooled Four stroke diesel internal combustion engine Direct fuel injection system Recoil starter or an optional electric starter Large fuel tank NFB circuit protector AC and DC output...

Page 3: ...of the diesel engine 8 2 4 Starting the generator set 8 2 5 Proper operation of the generator set 11 2 6 Loading 11 2 7 Stopping the generator 12 Chapter 3 Maintenance 14 3 1 Maintenance schedules 14...

Page 4: ...of poles 2 Excitation Self excitation voltage Diesel Engine Engine model ETQ186FA Type Single cylinder vertical 4 stroke air cooled direct injection Output Continuous 6 7 Kw 9 HP Maximum 7 45 kW 10 HP...

Page 5: ...sic operating parameters 1 2 1 Under the given conditions the generator will output the specified power in the table listed below Table 1 Height above sea level ft Ambient temperature RH 0 60 20 60 32...

Page 6: ...ithin the engine will not perform well and may lead to failure of the engine 2 1 2 Prevention from inhaling exhaust gases Never inhale exhaust gases emitted by the engine The exhaust gases contain tox...

Page 7: ...all operators should be familiar with all the switches and functions of the generator before using this machine While operating the generator wear safe shoes and suitable clothes during operation Alw...

Page 8: ...Air filter element Fuel tank Use only light diesel fuel The fuel should be filtered clean Never let dust and water mix with fuel in the fuel tank Otherwise it will clog the fuel lines and oil nozzles...

Page 9: ...ting oil must be CC or CD grade Engine oil is the most important factor in determining the life of your generator engine If you use poor engine oil or if you don t change the oil regularly the piston...

Page 10: ...tion Starting the generator with the breaker in the On position is very dangerous The generator should be grounded in order to prevent electric shock Use dry compressed air with pressure about 1 96 x...

Page 11: ...erly broken in The break in period is about 20 hours When you purchase a brand new engine the engine must be properly broken in The break in period is about 20 hours 1 Avoid overloading the engine whe...

Page 12: ...After the diesel engine is started remove your hand from the switch handle the switch will automatically reset itself to the ON position 6 After the diesel engine is started remove your hand from the...

Page 13: ...y the dimensions of the generator battery tray with the size of battery to be purchased Also all diesel generators need to have a battery with a minimum of 32 38 amp hours If you purchase a dry batter...

Page 14: ...abnormal noises 2 Check to see if the performance is good or bad 3 Check the color of the exhaust gases whether it is too black or too white If any of these conditions exist stop the engine and find...

Page 15: ...To avoid sparking while connecting the cables to the battery first connect the cables to the battery then to the motor To disconnect battery cables first disconnect the motor end of the cable 5 When c...

Page 16: ...ed with an electric starter turn the key to the OFF position 5 Put the fuel handle to the OFF position 6 Finally pull slowly on the recoil handle until you feel resistance this is when the piston is o...

Page 17: ...month or after 20 hours 3 rd month or 100 hours 6 th month or 500 hours Every year or 1000 hours Check and fill enough fuel Discharge fuel Check and fill enough engine oil Check whether it leaks oil...

Page 18: ...s can cause serious damage to the engine if foreign objects enter the intake system Always change the air filter on time 3 1 3 Fuel filter maintenance 1 The fuel filter should be cleaned often to keep...

Page 19: ...handle down and pull the recoil handle 2 or 3 times This pushes the intake out Do not start the engine 4 For electric started generator press the decompression handle down and crank the engine for 2 3...

Page 20: ...ge the accumulator exchange it Generator cannot electricity Master switch is not be switched on Turn master switch handle to ON position The contact of socket is bad Adjust the contact feet of socket...

Page 21: ...ries diesel engine 1 ETQDG6LE1 2 Starter Motor 1 ETQDG6LE2 3 Flywheel generator 1 ETQDG6LE3 4 Bolt 2 ETQDG6LE4 5 Voltage Regulator 1 ETQDG6LE5 6 Battery Cable red black 1 ETQDG6LE6 7 Battery 1 ETQDG6L...

Page 22: ...5 2 Number Part Description Quantity Part Number 1 M6 x 25 Bolt 4 ETQDG6LE17 2 M6 Flat washer 4 ETQDG6LE18 3 Shock absorber 4 ETQDG6LE19 4 Washer 4 ETQDG6LE20 5 M6 Nut 4 ETQDG6LE21 6 Engine cover 1 E...

Page 23: ...ng washer 10 2 ETQDG6LE42 27 Flat washer 10 2 ETQDG6LE43 28 M10 x 20 2 ETQDG6LE44 29 Bracket 1 ETQDG6LE45 30 M10 Nut 4 ETQDG6LE46 31 Spring washer 10 4 ETQDG6LE47 32 Flat washer 10 4 ETQDG6LE48 33 Rub...

Page 24: ...Large nut 1 ETQDG6LE76 9 Oli alert lamp 1 ETQDG6LE77 10 Hour meter 1 ETQDG6LE78 11 Bolt M5x12 2 ETQDG6LE79 12 Nut M5 2 ETQDG6LE80 13 Oval head Bolt M3x8 4 ETQDG6LE81 14 Circuit Breaker 1 ETQDG6LE82 15...

Page 25: ...t end cover 1 ETQDG6LE96 2 Diode 2 ETQDG6LE97 3 M4 x 8 Bolt 2 ETQDG6LE98 4 Fan Blade 1 ETQDG6LE99 5 Bearing 1 ETQDG6LE100 6 Rotor Unit 1 ETQDG6LE101 7 Center bolt 1 ETQDG6LE102 8 Motor cover 1 ETQDG6L...

Page 26: ...flat washer 6 4 ETQDG6LE117 8 Fuel tank lining 4 ETQDG6LE118 9 Shock absorbing gasket 4 ETQDG6LE119 10 Fuel tank 1 ETQDG6LE120 11 M6 Nut 4 ETQDG6LE121 12 O ring seal 1 ETQDG6LE122 13 Fuel tank filter...

Page 27: ...of time stated in the table above Consumer use means personal residential household use by a retail consumer Commercial use means all other uses including the commercial income producing or rental pur...

Page 28: ...fuel pipe or other damage caused by using contaminated or stale fuel Use clean fresh diesel 4 Parts which are scored or broken because an engine was operated with insufficient or contaminated lubrica...

Page 29: ...be hoses belts connectors and other emission related assemblies Where a warrantable condition exists Eastern Tools Equipment Inc will repair your small non road engine at no cost to you including diag...

Page 30: ...ny circumstances in which the Eastern Tools Equipment Inc Product Warranty may provide a longer warranty period Both the ECS Warranty and the Eastern Tools Equipment Inc product Warranty describe impo...

Page 31: ...______ Street Address__________________________________________________ Suite or Apt No ___________ City______________________________________________ State_______ Zip Code_________________ Province o...

Page 32: ...ERS Name of user Date of Manufacture Address of user Model Number Place of purchase Occupation Packaging conditions Operating conditions Parts Conditions Malfunction problem Opinions or suggestions No...

Page 33: ...terntools com 30 APPENDIX 1 Attached list of tools fittings and subassemblies Order No Name Qty Remarks 1 Air cooled diesel generator set 1 2 Kit 1 3 RV adapter 1 2 Attached technical documents Order...

Page 34: ...EASTERN TOOLS EQUIPMENT INC TEL 1 909 390 8989 FAX 1 909 390 6068 For sales call toll free 1 888 696 2345 WEB SITE http easterntools com...

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