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12

Source Four Zoom Assembly Guide

Assemble front barrel assembly

Tools Required:

• #2 Phillips head screwdriver

1:

See 

Figure 10

. Stand the top and bottom front barrel castings (1 and 2) upright with the shutter 

end of the castings toward the bottom.

2:

Slide the bottom divider plate (4) into its place in the bottom casting (2). The dimples on the 
divider plate must point down.

3:

With the bottom barrel casting (2) to your left, place one shutter blade (3) on top of dimpled 
divider plate (4) handle facing outward, up and down. (See 

Figure 11

).

4:

Place the middle gate plate (5) on top of the shutter blade.

5:

Place another shutter blade (3) on top of the divider plate and then place the other divider plate 
on top.

6:

Place the two shutter blades on top of the divider. Pull the blade and plate assembly slightly 
forward to allow the handle to slip through the slot in the bottom casting.

7:

Place the top divider plate (6) on top of the two shutter blades.

8:

With both front barrel castings still standing upright, join the two halves, sliding the handle of 
the top shutter blade through the slot in the top front barrel casting (1).

9:

Connect the halves of the gate assembly using two PHMS screws (8). Hand tighten only (25 inch 
pounds).

WARNING:

During assembly, the shutter springs can pop out of place. Always wear 
protective eyewear during this procedure.

Note:

The top front barrel casting (1) contains the iris slot.

Note:

The bottom divider plate (4) has four dimples punched into the surface; the top plate 

(6) has none. The middle divider plates (5) are noticeably thinner-gauge metal than 

the other two.
The notches on the divider plates must fit against the flanges in the casting so the 

plates do not move.

WARNING:

Divider plate edges are sharp. Handle with caution.

Note:

Install shutter blades with the rounded side facing up toward the front of the casting.

Note:

Make sure no shutter assembly components are under the pattern holder guides.

Note:

The tops of the two front barrel castings must be even. Adjust as necessary before 

completely tightening the screws. Failure to do this could interfere with the barrel 

rotation.

Summary of Contents for Source Four Zoom

Page 1: ...Part Number 7060M2550 06 01 Rev B Released 2019 08 Source Four Zoom Assembly Guide Production Dates September 2004 Present...

Page 2: ...ademarks and patents go to etcconnect com ip All other trademarks both marked and not marked are the property of their respective owners ETC intends this document whether printed or electronic to be p...

Page 3: ...ving reflector 9 Installing reflector 10 Cleaning reflector 10 Front Barrel Assembly 11 Assemble front barrel assembly 12 15 30 Lens Tube 14 15 30 Lens tube assembly 15 15 30 Gel frame endcap assembly...

Page 4: ...ii Source Four Zoom Assembly Guide...

Page 5: ...your attention to important information All ETC documents are available for free download from our website etcconnect com Please email comments about this manual to TechComm etcconnect com Note Notes...

Page 6: ...ication number if you have called in previously Americas United Kingdom ETC Inc ETC Ltd UK Technical Services Department Technical Services Department 3031 Pleasant View Road 26 28 Victoria Industrial...

Page 7: ...0 Reflector housing assembly double clutch 1 3 7060A2008 Lamp socket assembly 1 4 7060A4008 01 Knob set with male insert 1 5 7060A4037 Handle insulated rear 1 6 HW5197 Screw 1 4 20 x 5 8 black zinc 1...

Page 8: ...tom Tighten both securely See Figure 1 or Figure 2 6 Install the lamp socket assembly 3 to the reflector housing 2 and secure with brass knurled screw on rear of lamp socket assembly 7 Release the gel...

Page 9: ...746 Retaining ring flat Southco 1 13 HW5123 Nut hex 9 16 18 black zinc 1 14 HW747 Washer wave 1 15 7060A3056 Clamp strain relief painted 1 16 HW3103 Screw 8 32 x 5 8 PhFHMS black zinc 2 17 HW5122 Bolt...

Page 10: ...und wire assemblies 19 and 22 on the bolt 17 with the prongs on the crimped connectors toward the casting Run both wires through the indent in the lip around the bolt hole Secure with nut 10 and tight...

Page 11: ...nd secure it with the Southco flat retaining ring 12 Install the Southco ring with its prongs away from the casting 22 Lay the leads in the bottom half of the cable clamp located in the housing socket...

Page 12: ...ned as indicated in Figure 6 Adjust if necessary 28 Press the two castings together firmly so the bottom of the light baffle 2 sits on top of the cable clamp 15 then install the X Y lampset 3 and Z la...

Page 13: ...ector retainer 4 3 7060A4010 Bushing gate 4 4 7060A3016 Plate clutch 1 5 7060A3019 Spring reflector support 1 6 7060A4015 Reflector molded glass coated 1 7 7060A3058 Bracket yoke painted 1 8 HW8144 Ha...

Page 14: ...lector Remove dust with a blast of oil free air or wipe with a clean lint free cloth Isopropyl alcohol distilled water or a 50 50 mixture of each can be used to clean the glass surface Note The follow...

Page 15: ...ttom 1 5 7060A3003 Plate gate middle 1 6 7060A3001 02 Plate divider top 1 7 HW754 Shutter spring 4 8 HW3154 Screw 8 32 x 5 8 PhPH taptite black zinc 2 9 7060A3099 Cover iris slot 1 10 HW2177 Thumb Scr...

Page 16: ...h front barrel castings still standing upright join the two halves sliding the handle of the top shutter blade through the slot in the top front barrel casting 1 9 Connect the halves of the gate assem...

Page 17: ...surface 11 Install the four shutter springs 7 between the four dimples in the shutter plate and the tabs in the lip of the casting 12 Place iris slot cover 9 over the iris slot Use two screws 10 to se...

Page 18: ...tube assembly 15 30 Gel frame endcap assembly 15 30 Front lens assembly 15 30 Rear lens assembly Figure 13 Figure 15 Figure 14 See Front Barrel Assembly on page 11 4 5 6 7 8 9 1 14 12 2 13 15 3 10 11...

Page 19: ...1 18 HW8225 Fastener bail style 1 19 See below Gel frame endcap assembly 1 20 HW5217 Screw 1 4 14 x 1 OHSL 1 Reference Number Part Number Description Quantity Required 20 HW5217 Screw 1 4 14 x 1 OHSL...

Page 20: ...ube assembly 25 50 Gel frame endcap assembly 25 50 Front lens assembly 25 50 Rear lens assembly Figure 19 Figure 18 4 1 14 9 5 6 7 8 15 18 17 16 13 12 2 3 11 10 26 25 24 23 20 Figure 17 22 30 31 27 33...

Page 21: ...tyle 1 19 See below Gel frame endcap assembly 1 20 HW5217 Screw 1 4 14 x 1 OHSL 1 Reference Number Part Number Description Quantity Required 20 HW5217 Screw 1 4 14 x 1 OHSL 4 21 7060A3111 Endcap gel f...

Page 22: ...tube See Figure 21 5 From inside the unit pass the screw 15 through the washer 13 the hole on the gear spur 12 and the light baffle 11 6 On the outside of the unit place the adjustment dial 6 over th...

Page 23: ...ean the glass surface WARNING Do not use ammonia based or other harsh commercial cleaners Clean lens only as directed Commercially available glass cleaning agents should be avoided as they may contain...

Page 24: ...2799 1220 Paris FR 33 1 4243 3535 Web etcconnect com Support support etcconnect com Contact etcconnect com contactETC 2019 Electronic Theatre Controls Inc Trademark and patent info etcconnect com ip...

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