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SOLENOID DRIVEN METERING PUMPS 

WITH DIAPHRAGM 

EN

OPERA

TING MANU

AL

K PLUS - K CL PLUS - K CO PLUS

Self-venting version: KA PLUS 

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A

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D

 Progettato da:

Controllato da:

Data:

Edizione Foglio

/

A3 EMEC_Verticale

Massimo_F

Massimo_F

31/05/2013

00

Toll. Gen.

±0.05

Peso Lordo:

 Peso Netto:

 Materiale:

1  1

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A

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B

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D

 Progettato da:

Controllato da:

Data:

Edizione Foglio

/

A3 EMEC_Verticale

Massimo_F

Massimo_F

31/05/2013

00

Toll. Gen.

±0.05

Peso Lordo:

 Peso Netto:

 Materiale:

1  1

K CL PLUS

K CO PLUS

K PLUS

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Progettato da

Controllato da

Modificato da

Data

Edizione

Foglio

/

A3emec

Massimo_F

16/11/2010

00

Toll. Gen.

0.05

Materiale:

1   1

Summary of Contents for K AC PLUS 1018

Page 1: ...F 31 05 2013 00 Toll Gen 0 05 Peso Lordo Peso Netto Materiale 1 1 1 1 2 2 3 3 4 4 5 5 6 6 A A B B C C D D Progettato da Controllato da Data Edizione Foglio A3 EMEC_Verticale Massimo_F Massimo_F 31 05...

Page 2: ...dad electromagn tica Norme armonizzate europee nell ambito della direttiva European harmonized standards underdirective Las normas europeas armonizadas conforme a la directiva 2006 95 CE 2004 108 CE 2...

Page 3: ...Access must not be obstructed in any way Feeder should be interlocked with a no flow protection device Pump and accessories must be serviced and repaired by qualified and authorized personnel only Bef...

Page 4: ...and emissions Dispose appropriately of all waste Handle and dispose of the dosed chemical in compliance with applicable environmental regulations Clean up all spills in accordance with safety and env...

Page 5: ...ause damages Use origianal box to pack the pump Observe storage conditions also for transportation Although packed always protect the unit against humidity and the action of chemicals Before return th...

Page 6: ...e is determined by the stroke length and by the stroke speed The stroke length is adjustable from 0 to 100 using the stroke length adjustment knob However dosing accuracy is guarantee within an adjust...

Page 7: ...LUS detail on self venting pump head mod LA MA NA Suction valve Delivery valve To manual venting hose Venting knob To self venting hose Delivery valve Suction valve 1 1 2 2 3 3 4 4 5 5 6 6 A A B B C C...

Page 8: ...1 06 0 11 0 37 180 15 217 2 7 1 45 4 x 6 4 x 6 L 1005 0 14 5 0 000037 1 32 0 14 0 46 180 10 145 2 7 1 45 4 x 6 4 x 6 L 0808 0 22 8 0 000058 2 11 0 22 0 74 180 8 116 2 7 1 45 4 x 6 4 x 6 L 0510 0 28 10...

Page 9: ...e length knob adjusts the pump capacity Press and rotate the knob when the pump is powered Dosing accuracy is guarantee within an adjustment range from 30 to 100 Note if knob isn t on 100 position the...

Page 10: ...d all electrical dangers Pay attention to the risks of electric shock or arc flash hazards Avoid water splashs and direct sun INSTALLATION Pump must be installed on a stable support at a max 1 5 mt he...

Page 11: ...11 1 Dosing Pump 2 Suction Hose 3 Delivery Hose 4 Injection Valve 5 Air discharge 6 Level Probe 7 Foot Filter 8 Power Cable 9 Stand by alarm if any Fig 4 Installation Max 1 5 mt 1 2 4 5 6 7 8 9 3...

Page 12: ...ment of level probe parts follow the diagram below Foot filter Level probe included only in some models PIPING CONNECTIONS Fig 5 Level probe assembling diagram Progettato da Controllato da Modificato...

Page 13: ...elivery hose must be firmly fixed to avoid suddenly movements that could damage near objects Completely unscrew tightening nut from pump s head and remove assembling components tightening nut holding...

Page 14: ...injection valve are available Injection valve Insert one side of venting hose into discharge connector as shown in fig 8 Insert other side of venting hose into product s tank During priming procedure...

Page 15: ...6 7 8 A B C D E Refer to fig 9 for delivery and venting hose Assembling procedures are the same described before KA PLUS self venting pump head connection Fig 9 Self venting models pump head IA LA MA...

Page 16: ...be connected to a motor protection switch Residual Current Circuit Breaker MCCB 3 Install a relay switch Do not install it in parallel with heavy inductance load for example engines See fig 10 WIRING...

Page 17: ...probe input not on KCO PLUS model Power supply Level alarm output option If present connect level alarm blue and brown wires Level alarm is free contact and not fuse protected output Max load relay o...

Page 18: ...any regulations Use this safety equipment within the work area Helmet Safety goggles with side shields Protective shoes Protective gloves Gas mask To prime the pump only in CONSTANT working mode 1 per...

Page 19: ...ACTOR ADJUSTMENT N grey labelled scale N 1 10 K CO PLUS K CL PLUS STROKE FREQUENCYADJUSTMENT yellow labelled scale 0 100 WITH CONSTANT 0 100 PROGRAM DIVIDER FACTORADJUSTMENT N grey labelled scale N 1...

Page 20: ...abel Check power supply correspond to pump label Shutdown and restart 1 blink per second Pump is waiting program setting Press scroll key and choose a program Confirm with P key LEVEL led PROGRAMS led...

Page 21: ...e multiplied by a factor N from 1 to 10 Set N value turning DIVIDER MULTIPLIER FACTORADJUSTMENT KNOB grey labelled scale N 1 10 DIV 1 10 1 External pulses from a water meter are divided by a factor N...

Page 22: ...until CONSTANT led turn on and confirm with P key To choose if there is not an external signal and you have to dose a certain amount of product regularly STROKE LENGHT ADJUSTMENT KNOB 0 100 acts perc...

Page 23: ...n then confirm with P key To choose if an external signal produces high pulses number This working mode divides pulses to dose the correct product amount STROKE LENGHT ADJUSTMENT KNOB 0 100 acts perce...

Page 24: ...s not run or slightly run Valves and or ball valves blocked Injection valve obstruction Clean valves and ball valve Feed 2 3 litres of water to wash valves and pump head Change valves If the problem c...

Page 25: ...o put back the knob s spring Reinsert screws Main board replacement procedure Make sure that the product is isolated from the power supply and cannot be powered by mistake This procedure SHOULD BE CAR...

Page 26: ...26 Main board Fig 12 Main board scheme L N COIL OPTION level input N O C N C...

Page 27: ...inal spare parts Shutdown the dosing pump before any maintenance operation Shutdown procedure A maintenance schedule includes these types of inspections Routine maintenance and inspoections Three mont...

Page 28: ...urity device if necessary Shutdown the dosing pump before any maintenance operation or before long downtimes Disconnect power and ensure it cannot be restarted Depressurize the system The liquid may l...

Page 29: ...20 C at the rated pressure Dosing accuracy 2 at constant pressure 0 5 bar 1802 l h 2 bar 18 Pump head mod L l h bar l h bar l h bar 1504 l h 4 bar 15 Pump head mod L 1005 l h 5 bar 10 Pump head mod L...

Page 30: ...30 0218 l h 18 bar 2 Pump head mod M l h bar 0501 l h 1 bar 5 Pump head mod I l h bar...

Page 31: ...8 Pump head mod LA l h bar 1503 l h 3 bar 15 Pump head mod LA l h bar 103 5 l h 3 5 bar 10 Pump head mod LA l h bar 085 5 l h 5 5 bar 8 Pump head mod LA 057 5 5 l h 7 5 bar 5 Pump head mod LA l h bar...

Page 32: ...32...

Page 33: ...33 Dimensions Fig 15 Dimensions...

Page 34: ...compatibility table Materials COMPATIBILITY TABLE Product Formula Ceram PVDF PP PVC SS 316 PMMA Hastel PTFE FPM EPDM NBR PE Acetic Acid Max 75 CH3COOH 2 1 1 1 1 3 1 1 3 1 3 1 Hydrochloric Acid Concent...

Page 35: ...ery pump s model is made to work in the best way using selected hoses according to pump s capacity model Information reported here are intended for standard use only For extended information ask to ho...

Page 36: ...36...

Page 37: ...keyboard display etc Elettronics Other LEAKS Connections Pump head NOT OR INADEQUATE FUNCTION OTHER MOD 7 5 B1 Q Ed 1 rev 0 21 02 2012 OPERATING CONDITIONS Location installation description Chemical...

Page 38: ...f venting pump head connection 15 WIRING 16 Preliminary checks 16 Pump s wiring 17 Level alarm output option 17 PRIMING 18 Warnings 18 Manual priming 18 Automatic priming 18 CONTROL PANEL 19 Keyboard...

Page 39: ...dels pump head IA LA MA KA PLUS 15 Fig 10 Electrical installation 16 Fig 11 Wirings 17 Fig 12 Main board scheme 26 Fig 13 K PLUS delivery curves 29 Fig 14 K A PLUS delivery curves 31 Fig 16 Dimensions...

Page 40: ...ETA Ekipman Teknoloji Ar Sis San Tic Ltd ti www etaekipman com info etaekipman com Tel 0 216 540 99 64 Fax 0 216 540 99 68...

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