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Operating manual

DUSTOMAT-160 S

Art no.: 74020

DUSTOMAT-160 S

Art no.: 74021

Do not use this product unless you have read and

understood the assembly instructions beforehand.

Translation of the original operating instructions

74020-08-00

Summary of Contents for 74020

Page 1: ...AT 160 S DUSTOMAT 160 S Art no 74020 DUSTOMAT 160 S Art no 74021 Do not use this product unless you have read and understood the assembly instructions beforehand Translation of the original operating instructions 74020 08 00 ...

Page 2: ...ion of this document or the use or communication of its content is forbidden without explicit consent Violations shall be liable for damage compensation All rights to patent utility or design registration are reserved The warranty can only be accepted if the following conditions are met Professional transport Professional assembly commissioning and operation using these operating instructions Veri...

Page 3: ... 12 4 Structure and function 13 4 1 Representation 13 4 2 Functional description 14 4 3 Thorough electrical conductivity 14 5 Transport and installation 15 5 1 Transport 15 5 2 Set up 16 6 Commissioning 17 6 1 Electrical connection 17 6 2 Connection 18 6 3 Operating and display elements 18 6 4 Rotation direction monitoring 19 7 Servicing maintenance 20 7 1 Operating and auxiliary materials 21 7 2 ...

Page 4: ...4 DUSTOMAT 160 S 74020 52 00 11 5 Throttle valve 32 11 6 Discharge air collection 32 12 EC EU Declaration of conformity 33 Notes 34 Notes 35 ...

Page 5: ...l 1 2 Legal issues The product s design and construction meets the directives and standards of the Declara tion of Incorporation According to MRL 2006 42 EC Annex II Par 1 B to minimise any possible potential risks originating from the product Potential risks can only be minimised when the user or its authorised representative adheres to the additional relevant standards for a product ready to ins...

Page 6: ... ument The document also contains graphical examples along with the descriptions The equip ment may differ somewhat from the descriptions and representations 1 5 Form and significance of warning information DANGER High risk of severe damage indicates an imminent hazard If this is not averted death or very serious injury will result WARNING Moderate risk of severe damage indicates the possibility o...

Page 7: ...er applications or ones extending beyond these are considered to be improper use ESTA shall not be liable for damages due to unintended use The manufacturer sets up the product according to the operator s information 2 2 Improper use The product may only be used within the scope of the technical data specified by ESTA Uses that exceed the specifications in Intended Use are deemed to be inappropria...

Page 8: ...tool glove screws etc Closing of intake opening 2 4 Warranty conditions ESTA accepts no liability for damages and consequential damages to products or for per sonal injuries if the product is not used for its intended purpose The operating company must prove that the fault was not caused by inappropriate installation assembly mainte nance or use of the product For your own safety use only genuine ...

Page 9: ...by the operating company 3 3 Preventing electrical hazards DANGER Electric shock from high voltage Severe injury including death possible Any work on the electrical grid and on live components may only be performed by an electrician Follow the safety rules for working on electrical products Shut down the product or any live components at the main switch before working on them and secure them again...

Page 10: ...or pipe or hose connections and other valves or disconnect if required All movable machine parts driven by electric motors must be covered by fixed securely fastened protective covers that can only be removed with tools 3 5 Preventing dust hazards CAUTION Toxic dusts Short term impairment of the respiratory organs during inhalation Maintenance cleaning repair and emptying work may only be complete...

Page 11: ...mbly electrical connection maintenance initial operation cleaning repair and other work in connection with the product may only be performed by trained special ists The product must be checked for faulty or damaged supply lines cables pipe sys tems etc connections and open system parts inspection door discharge open ing Do not use the product in such cases and immediately notify the maintenance pe...

Page 12: ...rds Knowledge of this manual is mandatory Trained skilled worker Qualified technician in a qualified profession Knowledge of this manual is mandatory Target group Task Qualification Protective equipment Transport personnel Transport Set up Qualified semi skilled technicians Assembly personnel Installation Trained skilled worker Commissioning personnel Commissioning Trained skilled worker Operating...

Page 13: ...presentation 1 Suction opening port for the suction valves 4 Fan housing with air outlets 2 Removable maintenance cover for filter change 5 Operating and display elements 3 Mobile dust collection container for detachment 6 Clean air outlet to the fan 1 2 4 6 3 5 ...

Page 14: ...cuum developing after the filter The flow resistance increases with increased filter soiling from the dust and with it the vacuum after the filter The paper filter must be replaced if the area marked for the suction diameter on the manometer is reached at the latest To dispose of the filled dust collection bag the upper part can be lifted upwards and the dust collection bag removed from the device...

Page 15: ...safety shoes NOTE Material damage due to improper transport Damage to the housing lines and product components Do not push or pull the product across the floor if it does not have any rollers Seal the intake port with a sealing plug so it is dust tight during transportation Pay attention to any protruding components when setting down the product Note the centre of gravity which is not in the centr...

Page 16: ...propriate means of fastening NOTE Avoid material damage due to electrostatic charge The operator must ensure that conductive extraction systems and conductive processing machines that are not earthed via the product are earthed on site and integrated in the building s equipotential bonding 1 Lift the product from the pallet using a forklift at the positions provided and set it down right next to t...

Page 17: ...t before each use for faulty damaged or missing components If there is damage do not use the product and immediately notify the maintenance personnel responsible 6 1 Electrical connection DANGER Electric shock from high voltage Severe injury including death possible Follow the safety rules for working on electrical products Secure the main switch against reactivation with a padlock when working on...

Page 18: ...cal conductivity between the connec tions After connecting the suction hose to the processing machine the dust extractor is started first then the processing machine When switching off this sequence must be performed in reverse 6 3 Operating and display elements Main switch Main switch for turning the product on and off EMERGENCY OFF switch which can be secured with a lock against unintentional ac...

Page 19: ...s up unacceptably The volume increases the airflow volume falls and the product s suction performance deteriorates Damage to the product cannot be ruled out After first switching on the product the fan impeller s direction of rotation must be checked 1 Turn the product off at the main switch 2 Compare the rotation speed of the fan impeller with the rotation direction arrow on the housing If the mo...

Page 20: ...ection container is attached to the discharge opening Ensure that inspection doors are firmly closed Always complete all maintenance and upkeep work in a well ventilated room Seal the intake port with a sealing plug so it is dust tight during transportation All maintenance work must be recorded in writing in the maintenance book provided This must make clear the equipment inspected and if necessar...

Page 21: ...all soiled objects that can no longer be adequately cleaned must be disposed of Dispose of such objects in bags impermeable to dust in compliance with the applicable regulations and laws for dis posal of such waste 7 1 Operating and auxiliary materials NOTE Material damage caused by aggressive cleaning agents and incorrect cleaning methods Damage to seals surfaces or plastics on the product Do not...

Page 22: ... Daily Operator Weekly Operator specialist maintenance personnel Monthly Specialist maintenance personnel Half yearly Specialist maintenance personnel Annually ESTA Maintenance Service In case of damage As required Whole product Visual inspection X Clean X Maintenance doors Visual inspection X Mains cable Visual inspection X Replace X Dust collection container fill level regulations require that t...

Page 23: ...under lukewarm water Hand wash Filter is not machine washable 2 Only return the filter element in a dry state Every 2 years Replace cotton filter after approx 2 years 7 4 Changing the paper bag To check whether the dust collection bag is already full wait about one minute after cleaning so that the cleaned dust can settle If the fill level is just below the envelope edge change the paper bag Since...

Page 24: ...g type dependent maximum negative pressure levels Type ø D mm V m h Threshold mbar DUSTOMAT 160 S 160 1450 41 7 6 Checking conductivity The electrical conductivity of the device may be interrupted or damaged due to vibrations and corrosion This must therefore be checked on the device regularly at least annually To do this please proceed as follows Check electrical conductivity at all measuring poi...

Page 25: ...doors are firmly closed Always complete all maintenance and upkeep work in a well ventilated room Fault Possible cause Possible solution The motor has interrupted can no longer be activated The motor protection tripped by excessive acti vation and deactivation of the device Allow the device to rest for approx hour after which you can work with the device usually Suction power weakens or does not s...

Page 26: ...e and upkeep work in a well ventilated room Seal the intake port with a sealing plug so it is dust tight during transportation Find out about the local regulations for packaging and disposal and comply with them Proceed as follows 1 Clean off filter 2 Take out the filter and package according to local regulations 3 Empty the collection container 4 Clean the product inside and out 5 Securely fasten...

Page 27: ...aterial and filter elements according to the country specific and regional laws and regulations Proceed as follows 1 Empty the dust collection container 2 Dispose of the filter according to local regulations 3 Take the removable parts e g motor fan cover etc out of the product 4 Package the product and the detachable parts as specified by local regulations 5 Dispose of everything according to loca...

Page 28: ... airflow volume m h 1850 1850 Max vacuum Pa 4600 4600 Cotton filter surface m 1 0 Dust collection container litres 200 Connection diameter mm 160 Dimensions LxWxH mm 1 653 x 782 x 1 380 Weight kg 200 Max sound pressure level dB A 73 Production year See rating plate The measurement surface sound pressure level was measured according to DIN EN ISO 3744 in an open area at maximum volume flow at a 1 m...

Page 29: ...ams The toggle switch must be set to AUTO for this operating mode As soon as the main switch is set to ON the contacts of the product s black socket carry live voltage During maintenance work on the connected processing machines and products or control units the control line to the dust extractor must be disconnected Set all main switches to the 0 position and secure with a padlock against uninten...

Page 30: ...er no Scope of delivery Connection size Length Application 101529 incl 1 5 m PU connection hose Ø100 1 5 m DUSTOMAT 100 S 122029 Ø125 1 5 m DUSTOMAT 120 S 123029 3 m 142029 Ø140 1 5 m DUSTOMAT 140 S 143029 3 m 162029 Ø160 1 5 m DUSTOMAT 160 S 163029 3 m 11 3 Floor cleaning set A floor cleaning set is available as an accessory for the DUSTOMAT 100 S Order no Scope of delivery Connection size Applic...

Page 31: ...eavy coarse extrac tion material and high dust accumulation 95 125 Ø125 95 140 Ø140 95 160 Ø160 97 100 Mobile 100 200 litre vessel with impact sheet for filling with water in cluding connection to the extraction unit Ø100 100 litres Flying sparks Water separator for extraction on pro cessing machines with possible spark for mation 97 125 Ø125 97 140 Ø140 97 160 Ø160 20821100 Cyclone with mobile 10...

Page 32: ...e valve proceed as follows Carefully raise the handle Turn the handle in the desired direction In this process note the markings for AUF open and ZU shut Lower the handle to the desired position so that the handle latches in 11 6 Discharge air collection Optionally the device can be set up with discharge air collection A discharge air con nection piece is attached to the discharge air collection A...

Page 33: ...sign DIN EN ISO 13857 Safety of machinery Safety distances to prevent danger zones from being reached by the upper and lower limbs DIN EN 349 Safety of machinery Minimum distances for preventing body parts from being crushed DIN EN 60204 1 Safety of machinery Electrical machinery equipment General requirements DIN EN 61000 6 1 EMC generic standard Immunity for residential commercial and light indu...

Page 34: ...34 DUSTOMAT 160 S 74020 52 00 Notes ESTA Apparatebau GmbH Co KG Gotenstraße 2 6 89250 Senden Ay Germany Tel 49 0 7307 804 0 Fax 49 0 7307 804 500 E mail info esta com www esta com ...

Page 35: ...74020 52 00 DUSTOMAT 160 S 35 Notes ESTA Apparatebau GmbH Co KG Gotenstraße 2 6 89250 Senden Ay Germany Tel 49 0 7307 804 0 Fax 49 0 7307 804 500 E mail info esta com www esta com ...

Page 36: ...ESTA Apparatebau GmbH Co KG Gotenstraße 2 6 89250 Senden Ay Germany Tel 49 0 7307 804 0 Fax 49 0 7307 804 500 E mail info esta com www esta com ...

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