Esko Kongsberg V-Series Page 13 User Manual Download

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Kongsberg V-series

5. Safety Regulations

5.1 Introduction

The table is designed to conform to

Safety Regulation

standards.

Nevertheless, operating the table can involve hazards if:

• The operator does not follow the

Operating Instructions

• The table is used for

Non-intended

purposes.

In addition to the

Safety Regulation

described below, you will ﬁnd safety warnings in the

respective topics.

5.2 Responsibilities

5.2.1 The Manufacturer

The Manufacturer is responsible for delivering the system according to

Safety Regulation

standards.

5.2.2 The Customer

The

Customer

is responsible for:

• Ensuring that the system is used for it's

Intended Use

only

• Allowing that only authorized and trained personnel operate the system
• Preventive maintenance as described in the Maintenance chapter.
• That the

Local Regulations

regarding installation and operation are fulﬁlled.

5.2.3 The Operators

The Operators are responsible for:

• Operating the system only when it is in a ﬂawless state.

Summary of Contents for Kongsberg V-Series

Page 1: ...Kongsberg V series User Manual 09 2017 V series ...

Page 2: ...ion of use 14 5 5 Danger Zones 14 5 5 1 Danger Zones 15 5 5 2 Moving Parts Laser Radiation and High Voltage 15 5 5 3 Loose Clothing 16 5 5 4 Noise Level 16 5 5 5 Ejection of Parts 16 5 5 6 i Camera strobing light 17 5 6 Warning Sign Explanation 17 5 7 Safety devices 19 5 7 1 Overview 19 5 7 2 Emergency Stop Button 19 5 7 3 Warning Lamp on top of Y Carriage 20 5 7 4 DynaGuard Safety System 20 5 8 P...

Page 3: ...Make a Pen Plot 36 8 11 Work with X Pad 36 9 How To Procedures Advanced 40 9 1 Cutting Thick Materials 40 9 2 Hard Board Production 40 9 3 Multi Pass Milling 41 9 4 Jobs including Reverse Operation 41 9 5 Work with diﬀerent Reference Point Settings 42 10 System Setup 43 10 1 Introduction 43 10 2 Adjust X1 to X2 Angle 44 10 3 Register Table Size 44 10 4 Set Ruler Position 44 10 5 Set Main Reference...

Page 4: ...63 12 6 2 Tool Head description 64 12 6 3 Safety Issues 66 12 6 4 Precautions 68 12 6 5 Routing Advice 71 12 6 6 Bits and Bit Change 74 12 6 7 Chuck Change and Cleaning 76 12 6 8 Bit Slipping Chuck Change 80 12 6 9 Bit Length and Position 80 12 6 10 False Air valve 81 12 6 11 Tool Adjustment 81 12 6 12 Table Top and Height Adjustment 82 12 6 13 Miscellaneous 83 12 7 Chiller 1 for MultiCUT HP 84 12...

Page 5: ...k Tool 108 13 10 2 Fibertip Tool 108 13 10 3 Tool adjustment 109 13 11 KissCut 109 13 12 MicroCut 112 13 13 Psaligraphy Knife 113 13 13 1 Tool adjustment 114 13 14 RBI 90 16 Rigid Board Insert 115 13 15 Reciprocating Knife 116 13 15 1 Tool adjustment 117 13 16 Rigid Material Knife 118 13 17 RotaCut 119 13 18 Static Knife 122 13 18 1 Tool adjustment 123 13 19 VI30 16 Knife Tool 123 13 19 1 VIxx Kni...

Page 6: ...ife fuses 133 15 6 Chiller2016 Fuse replacement 133 16 Vacuum Cleaner 135 16 1 Vacuum Cleaner Zeﬁro 135 16 1 1 How to use 135 16 2 Vacuum Cleaner High capacity TB ESKO 137 16 2 1 How to use 137 16 3 Compact Vacuum Cleaner 139 16 3 1 How to use 139 17 Install Software 141 18 Frequently Asked Questions 142 18 1 Machine 142 18 2 Tools 142 18 3 iPC 143 vi ...

Page 7: ...ed herein Esko Graphics Kongsberg AS shall not be liable for any direct indirect consequential or incidental damages arising out of the use or inability to use the system or the information contained herein The information contained herein is subject to change without notice Revisions may be issued from time to time to advise of such changes and or additions No part of this system may be reproduce...

Page 8: ...one Production recommended workﬂow emphasized 28 11 2016 jhbe Measuring foot soft springs introduced 29 11 2016 jhbe Psaligraphy knife tool information added 14 12 2016 jhbe MultiCUT HP chapters updated 03 02 2017 jhbe TakeUp Unit information added 15 02 2017 jhbe MultiCUT Sleeve Adjustment Tool information added 20 04 2017 jhbe Bevel 45 tool adapter description added 07 08 2017 jhbe The importanc...

Page 9: ...onsole iPC Thus actual GUI functions will be referenced in this manual but the complete and comprehensive description is available in the User Manual for i cut Production Console This manual is aimed for operators of Kongsberg Cutting Tables and people preparing ﬁles for such equipment Another source for information is the manual Get the best out of iPC 2 0 Note Some of the functions and equipment...

Page 10: ...ate the machine Prepare for a Job A typical workﬂow is described with detailed information about each step How to Procedures Advanced Optional functions for the advanced user Cutting Thick Materials advices Hard Board Production advices Multi Pass Milling how to Tool Conﬁguration and Adjustment General information about the tooling and adjustment of tools Tooling System Tool descriptions Maintenan...

Page 11: ...erator panel OK The bold style indicates this is a button or function in the GUI Maintenance Link to topic Menu Bar Edit Options Menu selection From Menu Bar select Edit and then Options This symbol indicates that the function depends upon actual hardware If hardware is not available this functions is hidden This symbol indicates that the function is license dependant 4 3 Pictures and Illustration...

Page 12: ...4 Kongsberg V series 4 4 Local Languages This manual is available in a wide range of local languages Screen pictures and illustrations remains in English language 12 ...

Page 13: ...pics 5 2 Responsibilities 5 2 1 The Manufacturer The Manufacturer is responsible for delivering the system according to Safety Regulation standards 5 2 2 The Customer The Customer is responsible for Ensuring that the system is used for it s Intended Use only Allowing that only authorized and trained personnel operate the system Preventive maintenance as described in the Maintenance chapter That th...

Page 14: ...ction Console In this manual Intended use is described in the following chapters Basic Operations Prepare for a Job How to Procedures Advanced Any other use is considered Non intended use Examples of Non intended use Operation by operators not meeting the requirements as described above Unauthorized modiﬁcations bridging safety devices removing covers etc Utilizing accessories other than those spe...

Page 15: ...ries 5 5 1 Danger Zones The area around the moving parts is considered to be a Danger Zone The Danger Zone is identiﬁed by the means of a yellow black ﬂoor marking 5 5 2 Moving Parts Laser Radiation and High Voltage 15 ...

Page 16: ...e ties Use loose necklaces Use scarfs 5 5 4 Noise Level Hearing Protection should be used by any personnel exposed to the noise from the machine 5 5 5 Ejection of Parts Potential risk when running MultiCUT Personnel hit by breaking milling bit or small pieces of processed material 16 ...

Page 17: ...amongst susceptible people If a person is known to be susceptible the frame rate frequency of strobing can be reduced to as low as 1 Hz from the camera conﬁguration menu At that rate seizures are not known to happen 5 6 Warning Sign Explanation Knife Blades are extremely sharp This symbol is used in this documentation to indicate operations with Knife Blades and Milling Bits Hand Squeeze Potential...

Page 18: ...s compulsory Eye Protection The Eye Protection symbol indicates areas where the use of eye protection is compulsory Moving Parts Potential areas with a risk of being hit by Moving Parts are marked with the Moving Parts sign These areas are Both traverse ends Y carriage Tool head s The Main Power Unit MPU contains Mains Voltage and may be opened by Authorized Personnel only The MPU is marked with t...

Page 19: ...er Switch 2 Emergency Stop Button 3 Warning Lamp Status Lamp 4 Photo cell supervision Dynaguard 5 Traverse Stop Switches Dynaguard 5 7 2 Emergency Stop Button Switch positions OUT Emergency Stop is switched OFF IN Emergency Stop is switched ON Mains Power to the machine is switched oﬀ 19 ...

Page 20: ...ystem to continue operation 5 7 4 DynaGuard Safety System The DynaGuard Safety System consists of two light beams in front of the traverse and one behind In addition there is a stop mechanism mounted on each end of the traverse Machine movement will stop and Servo Power will be switched oﬀ if One of the light beams are broken The stop mechanism is activated for instance when a person is standing t...

Page 21: ... by any personnel working with milling Always use Hearing Protection when working with the machine for a longer period of time The acoustic noise level will vary with the type of operation and tooling but a typical average level is 78 5 83 5 dBA and a maximum level of 98 5 dBA 5 9 Procedures in case of malfunctions Trouble shooting and repair shall be executed by Authorized Personnel only Contact ...

Page 22: ...the traverse while the machine is working Y carriage 2 The top of the Y carriage is un protected in all four directions Actions Do not bend down over the table or traverse while the machine is working Inside cable chain 3 There is a risk for squeezing between the cable chain and the table base frame Actions Stay out of this area while the machine is working Rear side of traverse 22 ...

Page 23: ...ment when hit When the Feeder Paws are mounted the distance between beam c and the mechanics is reduced Actions Stay out of this area while the machine is working Gallows on machines with MultiCUT 5 The gallows is un protected Actions Stay out of this area while the machine is working 23 ...

Page 24: ...nventions V series 1 Table top 6 Main Power on oﬀ switch 2 Y carriage 7 Operator Panel 3 Traverse 8 Emergency Stop button 4 Tools 9 Traverse Safety Stop switches DynaGuard 5 Main Power Unit MPU 10 Gallows for MultiCUT Axes X X axis X1 X1 end of traverse 24 ...

Page 25: ...dicates positive moving direction 6 2 Main Power Switch Switch positions O the Main Power to the machine is switched OFF I the Main Power to the machine is switched ON 6 3 Operators Panel Power On Mains Power on oﬀ indication Servo Power On Servo Power on oﬀ control Start 25 ...

Page 26: ...he tool head to Selected Reference Point The Table Zero Mode is automatically selected at Power on The system remains in the Table Zero Mode until Table Zero movement is completed Jog buttons Press the Jog buttons to move the tool head in the desired direction The system must be in Pause mode i e the Pause button must be lit for these buttons to be operative Note It is possible to conﬁgure the jog...

Page 27: ...separate chapter Vacuum control If activated for more than 2 seconds this button activates the Manual Belt Clamp function 6 4 Variable Blow Back For conveyor belt The Blow Back function creates an air pillow below the conveyor belt in order to reduce belt friction For material handling The Blow Back function creates an air pillow below the material in order to ease handling Variable Blow Back adju...

Page 28: ...ge W Water Trap T Air Tube to Tools and Valves For details regarding air supply requirements see Site Preparation Manual The Air Pressure should be adjusted to minimum 6 bar 6 kg cm2 6 105 Pa Recommended pressure level is 7 bar 7 kg cm2 7 105 Pa Where to ﬁnd Air Pressure Regulator 6 6 Application programs available After installation of iPC the following application programs are available iPC Cont...

Page 29: ...6 Kongsberg V series SysLoad Program for download of updates to CU modules HWT800 Hardware test program see separate HWT800 User Manual 29 ...

Page 30: ...ns and ready for operation Follow these steps to power up the system and get ready to work 1 Front End PC Switch on the PC and the monitor 2 Table Power Switch the table on using the Main Power Switch Note After power oﬀ wait minimum 5 sec before the system is switched on again 3 iPC From Desktop double click the icon for iPC Check that no error message indicates faulty conditions 4 Safety System ...

Page 31: ... Power Press the Servo On pushbutton to switch Servo Oﬀ 2 Table Power Turn Table Power oﬀ using the Main Power Switch Note After power oﬀ wait minimum 5 sec before the system is switched on again 3 Front End PC To switch oﬀ the PC use the Operating System shutdown procedure 7 4 Continue after Safety Break If the Safety System is activated all movements on the table are stopped and the Warning Lamp...

Page 32: ...g V series 2 Reset the Safety System by pressing the Pause pushbutton 3 The Warning Lamp on top of the Y carriage should be on without ﬂashing Observe that Servo Power is switched on 4 Press Start to continue 32 ...

Page 33: ...rting Point in this procedure is to Create a Job from a ﬁle already available in My Jobs List Detailed information about the complete iPC workﬂow is available in the following manuals User Manual for i cut Production Console Get the best out of iPC 2 0 Here a step by step procedure is provided that can be used as a check list 8 2 Create Job In My Jobs List double click a ﬁle My Job Actions Create ...

Page 34: ...ing 8 5 Speed Setting Opened Job Production Setup Quality Specify if this is a High Accuracy or a High Speed Job 8 6 Flute Grain Direction Properties Bar Flute Grain Direction Verify that the Flute Grain Direction corresponds to the material 8 7 Vacuum Zone Selection Machine Panel Toolbar Vacuum Zones From the Vacuum Zone setup dialog conﬁgure a suitable vacuum area for the job Select Vacuum Zones...

Page 35: ...f the Job is reasonable 3 Press Pause to reset Safety System 4 Complete a Table Top Reference sequence to update Tool Height measurement 5 Position the material on the Cutting Table 6 Press Vacuum On to start the Vacuum Pump If you are running with Automatic Vacuum Control enabled the pump will start automatically when Start is pressed 7 Press Start to execute the Job 8 9 Milling Production Before...

Page 36: ...re the Ballpoint Pen is clean and ready to use 8 11 Work with X Pad Measuring modes Machine Connection Machine Conﬁguration Setup Two modes are available Manual Tool height is manually adjusted using the tool height adjustment wizards available from the Tool Conﬁguration dialog Automatic The tool height is automatically measured using X Pad as described in next chapter Automatic tool height measur...

Page 37: ...tarted 3 Place the measuring pad with the Laser spot in center or jog the machine until the Laser spot is in the middle of the measuring pad Press Start to initiate measuring Indication that the measuring sequence is active A measuring sequence is indicated by Continuous light in the Tool Override Down button Continuous light in the Laser Pointer Start button light is ﬂashing Pause button light is...

Page 38: ...tive value means down into the material Current oﬀset setting The initial oﬀset value when the dialog was opened is displayed How to start a measuring sequence in the middle of a job Two methods are available 1 Measure after Stop at Tool Select Stop before use The execution will stop for each tool change and a tool height measuring sequence can be carried out 2 You press Pause In both cases the to...

Page 39: ...8 Kongsberg V series All Measuring Pad operations are cancelled by Press Close in the active dialog Press Pause on Operators Panel 39 ...

Page 40: ... Knife Tools only Cutting Depth when Depth Referenced from Top is disabled Note This function is useful for all materials with an un even surface 9 2 Hard Board Production To prepare hard board materials the procedure is as follows 1 Mill through the top layer using MultiCUT 2 Cut through the mid section using the HF VibraCut Knife 3 Mill through the bottom layer using MultiCUT 1 Ensure that the R...

Page 41: ...than the router bit diameter 9 4 Jobs including Reverse Operation Step 1 the sheet is aligned towards the Right Ruler Reverse Operations are completed Step 2 the sheet is aligned towards the Left Ruler The rest of the job is completed A typical use of Reverse Operation is when you want to add a crease line on the front side of a material that you normally prepare from the rear side Reverse Operati...

Page 42: ...veyor belt Reverse Operation in combination with Step and Repeat For each copy deﬁned by Step and Repeat you have to move the sheet ﬁrst against the Right Ruler then against the Left Ruler 9 5 Work with diﬀerent Reference Point Settings Select the Reference Point to use from Opened Job Production Setup Position Reference Point For more information go here 42 ...

Page 43: ...gs One time adjustments completed at the factory The functions are included here as a reference They are not used during normal operation If necessary they should be repeated as indicated in the function description 1 Adjust X1 to X2 Angle 2 Register Table Size 4 Set Ruler Position 5 Set Main Reference Point 6 Map Table Top Surface 8 Vacuum Setup 9 Router Setup Adjustments to customize the table 1...

Page 44: ...iven by the wizard Note Select a set of drilled vacuum holes 1 and 2 in the table top as reference 10 3 Register Table Size Machine Connection Machine Conﬁguration Installation_ Register Table Size This wizard moves the Tool Head from edge to edge of the Cutting Table in order to measure the table size Typical use is after maintenance or repair Procedure 1 Execute the Register Table Size function ...

Page 45: ...ons are carried out 10 5 Set Main Reference Point Machine Connection Machine Conﬁguration Installation_ Set Main Reference Position Follow instructions from the wizard Use this wizard to establish the Main Reference Point R Typical use is after maintenance or repair if the Main Reference Point has been accidentially moved The Main Reference Point is a ﬁxed position on the Cutting Table marked as a...

Page 46: ...n top of milling mat and conveyor belt This exception was introduced long time ago before using conveyor belts At that time a MDF plate was used as milling underlay The plate was milled in order to make a perfectly compensated underlay for milling As this function is not used anymore and conveyor belts break the 5 mm limit iPC now always compensate based on table top mapping A registry setting is ...

Page 47: ...l Work Area Using the Main Reference Point during program execution ensures correct operation User Deﬁned Reference Points You can specify User Deﬁned Reference Points User Deﬁned Reference Points are used if you want your job positioned in a ﬁxed position on the table Rx but not in the Main Reference Point R A special version of User Deﬁned Reference Point is the Panel Reference Point 1 Position ...

Page 48: ...perations At the same time the direction of the X axis is reversed 10 8 Table Speed Menu Bar Advanced Conﬁgure Tools Velocity X Y This is the default value for each Tool when Layers are created Opened Job Edit Layer Speed X Y Modify Speed for this particular Job Opened Job Production Setup Quality Here you specify if this is a High Quality Job or High Speed Job 10 9 Table Acceleration Menu Bar Adv...

Page 49: ... Machine Conﬁguration Setup_ Jog Panel Direction Use this function to align the Jog Directions with the orientation of the Operator Station 10 11 Set Table Top Reference Menu Bar Machine Set Table Top Reference Follow instructions from the wizard Machine Connection Machine Conﬁguration Installation_ Table Top Reference Follow instructions from the wizard Machine Panel Toolbar Table Top Reference U...

Page 50: ...he Table Top Reference function 5 In the wizard press OK to start measurement 10 12 Router Setup Machine Connection Machine Conﬁguration HW Conﬁguration Router Setup From the Router Setup dialog maintain the following parameters Specify Router If a Router is mounded spedify Router Type If no Router is mounted select None COM port The physical COM port used for communication with the Router Control...

Page 51: ...Tool Conﬁguration dialog is used for all tool settings and adjustments 11 2 Adjust Active Tool From the Adjust Selected Tool dialog all Tool Adjustment Wizards are executed The following procedures are general descriptions of how to adjust the tools See the description of each Tool Type for more speciﬁc information 51 ...

Page 52: ...ght Calibration 1 Select the Tool to be adjusted 2 Press the Adjust Active Tool button to enter the wizard selection dialog 3 Select Tool Height Calibration 4 Follow the instructions given by the wizard step by step 5 Repeat the procedure for all tools 11 4 Lag Settings for Rotating Tools 1 In the Conﬁgure Tool dialog select the tool to be adjusted 2 Press the Adjust Active Tool button to enter th...

Page 53: ... back of the Knife Blade Enter the value as measured or as found using the Lag test see below Width knife bottom width Enter the measured knife bottom width Lag Test Run this wizard to obtain correct Knife Lag value Follow the instructions in the dialog Add the measured value to the displayed value 53 ...

Page 54: ...nter the wizard selection dialog 3 Select Rotation adjustment 4 Follow the instructions given by the wizard step by step 5 Repeat the procedure for all Tools mounted Manual Adjustment 1 Place an appropriate test material on the table and switch Vacuum On 2 From Tool Conﬁguration dialog select one Tool 3 Press Adjust Active Tool to enter the Wizard Selection Dialog 4 Select Manual Adjustment of Cen...

Page 55: ...signiﬁcant material thickness will create a misleading oﬀset in this wizard 2 Switch vacuum on 3 Select the Tool to be adjusted 4 Press the Adjust Active tool button to enter the wizard selection dialog 5 Select Center Oﬀset Adjustment 6 Follow the instructions given by the wizard step by step 7 Repeat the procedure for all Tools mounted Manual Adjustment 1 Place an appropriate test material on th...

Page 56: ...t might be necessary to ﬁne tune the adjustments obtained using the wizards Use this dialog to modify the adjustment values for angle and center oﬀset 1 Select the tool to be adjusted 2 Press the Manual adjustment of button to enter the adjustment dialog 3 Key in or use the up down arrows to specify the wanted oﬀset 4 Press Activate to enter the value 5 Test the new settings Note All tools should ...

Page 57: ... by step 11 9 Maintain Tool List More The More dialog contains selections to Ignore Delete or Add to the Tool List The Tool List contains Tools that you can select for the available Tool Positions Ignore Automatic Tool Identiﬁcation Ignore Automatic Tool Identiﬁcation may be used when the Automatic Tool Detection fails and manual tool selection is necessary If Ignore Automatic Tool Identiﬁcation i...

Page 58: ...11 Kongsberg V series Add new Tools Add tools that fails during Automatic Tool Detection The Tool is added to the Tool List 58 ...

Page 59: ...oved from their stations No excessive force should be applied Tools should not come in contact with hard surfaces while removed from their stations either temporarily or for storage The Tools and their stations should be kept clean with a soft brush 12 2 Tool Inserts with built in motor Some of the tool inserts has a built in motor such as the reciprocating knife tools RotaCut and the FlexiDrillTo...

Page 60: ...for the following tools Bevel Knife KissCut Knife Psaligraphy Knife Crease Tool Knife Tool Reciprocating Knife CorruSpeed Knife Tool MicroCut RotaCut Knife Drill Tool Pen Foam Knife MultiCut MultiCUT is a special purpose tool head which can be equipped as follows Two general tool positions prepared for the standard FlexiHead tools Milling tool equipped with a high speed milling spindle 60 ...

Page 61: ...12 Kongsberg V series 12 4 Tool Head mount dismount Be careful not to apply too much force when ﬁxing the signal cables 12 5 FlexiHead 61 ...

Page 62: ...uring foot material hold down foot Has 3 functions a Measure the thickness of the material on the table b Mapping Table Top Surface c Keep material down during knife operations Replace a Tool Insert Observe the alignment pins Press the locking knob down Tool Adjustments FlexiHead Tool Height Correct tool height relative to table top Lag Setting 62 ...

Page 63: ...tiCUT 12 6 1 Introduction MultiCut MultiCUT is a special purpose tool head which can be equipped as follows Two general tool positions prepared for the standard FlexiHead tools Milling tool equipped with a high speed milling spindle Spindle motor Ibag HF 45 Power rating max 1 kW Cooling system Air Shank size max 6 mm RPM max 60000 Tool change Pneumatic Vibration sensor board Yes 63 ...

Page 64: ...ng a chuck Replacing a chuck is described in the User Manual for the machine This chapter is included just to remind you how important it is to use the Chuck Changing Tool available and a shaft to ensure correct mounting From left Chuck changing tool shaft with diameter as the chuck and chuck Chuck change assembly Ready to be inserted into the spindle 12 6 2 Tool Head description 64 ...

Page 65: ...n 2 Air blow adjustment Air blow is used for router bit cooling and to ease chip removal Adjust for proper operation There is also an air blow inside the spindle but no user adjustment is necessary 3 Warning lamp for spindle running 4 Chuck open close The shown position is closed Note Ensure there is a router bit inserted when the chuck is closed 5 Air clean button to help remove contamination 6 L...

Page 66: ...ing introduce some risks It is a good rule to keep an eye on a milling job being executed Pay special attention to Do not leave the machine running if the Vacuum Cleaner can be over ﬁlled This might cause damage Ensure the ﬁlter inside the Vacuum Cleaner is cleaned regulary Be aware the risk of suction tube clogging Be aware the risk of suction house clogging Milling MDF or other ﬁne dust material...

Page 67: ...ors The noise generated by milling varies with the material being processed and running parameters Use hearing protectors when necessary Spindle speed Never use speeds higher than recommended by the bit supplier Special care should be taken when using bits with cutting diameter larger than shank diameter Router bits Router bits are very sharp handle with care Never touch a rotating bit Ensure the ...

Page 68: ...mediate actions should be taken 1 Use correct and sharp milling bit 2 Use correct RPM for the actual bit and material 3 Reduce the X Y speed If the motor is running above a critical limit the execution will stop and a message is displayed Use of non balanced bits One ﬂute bits are by nature Non Balanced and may destroy the Spindle if used wrong Therefore one ﬂute bits with cutting diameters above ...

Page 69: ...sconnected This will destroy the Spindle Use Clean Air The Spindle is sensitive for the Pressurized Air quality Regularly check the Air Pressure Reduction Valve according to the Maintenance on page 129 section Maintain bit clamping Un proper bit clamping may cause the bit to slip in the chuck and damage the Table Top 1 Keep the bit shaft clean 2 Avoid greasy ﬁngers 3 Clean the bit shaft with aceto...

Page 70: ...d in regular production it is recommended to have a Replacement Spindle The service interval will depend on the type of operation and is diﬃcult to predict Indication of worn bearings may be increasing noise increasing vibrations or decreasing surface ﬁnish Note When replacing a Spindle torque the motor clamp to 5 Nm 44 lbf in using a Torque Wrench This is a low torque for that screw size Also che...

Page 71: ... in time 1 Do not leave the machine running if the Vacuum Cleaner can be over ﬁlled This might cause damage 2 Be aware the risk of suction tube clogging 12 6 5 Routing Advice Milling bits For thin materials use bits with short cutting length 71 ...

Page 72: ...han shank diameter Bits with small cutting diameter 3 4 mm 0 12 0 16 in are more balanced than bits with larger cutting diameter Thus they can run with higher RPM normally 60 000 Use large diameter bits 5 6 mm 0 20 0 24 in when needed only Typical use is to get rid of the chips in thick materials Max RPM MultiCUT HP 60 000 Router Bit Edges are brittle Never let bits touch each other or other hard ...

Page 73: ... 9 ips at 60 000 RPM Light materials like PVC foam can be run much faster The surface ﬁnish or the Power Consumption will normally determine the ﬁnal Feed Rate for an application A large drop in RPM or a high Watt value in the display indicate too high Feed Rate Large diameter bits require more power than small diameter bits Worn bits increase the Power Consumption Number of passes in thick materi...

Page 74: ...ng Quality when combining a heavy tool head with high quality cutting tools 12 6 6 Bits and Bit Change How to insert replace a router bit 1 Ensure the Spindle is not running the lamp is dark Mind the sharp bit and move the Suction House up Lock the house in its up position 2 Observe that the Router Bit is not rotating Use a cloth to hold the bit Move the Chuck Open Close lever down to open the Chu...

Page 75: ...ormation 4 Release the Lock to allow the Suction House moving down to its down position 5 Regularly perform a Chuck cleaning following the dedicated procedure Chuck Change and Cleaning on page 76 Note Never use Compressed Air for cleaning Using Sleeve Adjustment Tool 34054510 ADJUSTMENT SLEEVE MULTICUT 20 34038406 ADJUSTMENT SLEEVE MULTICUT 28 75 ...

Page 76: ...lling materials from 16 mm 0 6 in to 26 mm 1 in At left a milling bit is inserted into the Sleeve Adjustment Tool ready to be mounted into the chuck If a bit is stuck If a Milling Bit is stuck in the chuck the probable cause is low air pressure To release a Milling Bit from the chuck a pressure of 7 bar is required If necessary check the Pressurized Air Regulator Valve or the Pressurized Air sourc...

Page 77: ...dentify if the chuck is the problem Running with a bad chuck will also increase the spindle wear Procedure 1 Place the Tool Head on the table Open the chuck and remove any bit Note Never apply Compressed Air for cleaning 2 Apply the 17 mm key to hold the Spindle Rotor Note Do not turn the rotor when Chuck is in open position This might damage the Spindle 3 Enter the Chuck Tool with a Dummy Bit int...

Page 78: ...nd unscrew the chuck using the Chuck Tool If the bit is stuck hold the rotor with the 17 mm key and unscrew with a 12 mm key Note Tool Open must be pressurized 5 Use the Taper Brush to clean the Taper 6 Push the Air Clean Button to help remove contamination 78 ...

Page 79: ...he clamping force 8 Apply small quantities of grease to the threads of the chuck and to the outer cone and cylindric surface of the chuck green arrows Avoid the clamping area red arrow Do not use oil as it could enter the clamping area and reduce the clamping force 9 Torque up the chuck by hand using the Chuck Tool with a Dummy Bit Hold the rotor with the 17 mm key 10 Close the chuck on a Dummy Bi...

Page 80: ...ce it immediately if you experience any problems as 1 Bit slipping 2 Bit vibrations When replacing the chuck follow instructions in Chuck Change and Clean New chucks are available from Esko store 12 6 9 Bit Length and Position Keep distance d small For best performance and minimum wear do not let the bit stick out more than necessary Use bits with short cutting lengths for thin materials 80 ...

Page 81: ...Maximum balancing length g is 12 mm 0 5 inches 12 6 10 False Air valve MultiCUT is equipped with a False Air Valve When milling small parts use the False Air Valve to reduce the suction force 12 6 11 Tool Adjustment For FlexiHead tool positions complete relevant adjustments as described for FlexiHead For the router position complete the following adjustments Tool Height Correct tool height relativ...

Page 82: ...utting underlay U Milling underlay The Table Top Reference function is carried out on top of the Milling underlay M material to be processed Tool Height Adjustment is carried out on top of the actual material or on top of any other test material Note This adjustment can be completed both on surface U and M not on C but we recommend the described solution The following rules apply when milling Mill...

Page 83: ...r less stiﬀ One typical milling underlay material is MDF face milled on top In this case when the underlay is supposed to be stiﬀ the measured Table Top Reference value is used for height control 12 6 13 Miscellaneous Warm Up Machine Panel Toolbar Warm Up To protect the Spindle mandatory Warm Up is implemented If the Spindle has been inactive for 8 hours or more a 3 min Warm Up is required If the ...

Page 84: ...ake a ﬁle that covers the actual area Set bit size to 65 mm 2 5 inch Hint Make a ﬁle name that reﬂect the size used Prepare Layer Setup with low spindle speed zero depth and maximum feed Insert the Dummy Bit into the chuck Adjust the brush height until the brush barely touches the mat surface 12 7 Chiller 1 for MultiCUT HP 12 7 1 Introduction 84 ...

Page 85: ...nge high and low Liquid ﬂow too low less than 0 5 l min The signal is 1 minute delayed Temperature sensor failure If any chiller failure occurs you have to look at the chiller display to see the real reason for the problem Code Description E0 Sensor failure cable defective connection failure sensor defective IA Water level of water ﬂow too low HI Temperature of cooling medium too high LO Temperatu...

Page 86: ...d Press On Oﬀ button to start the heater The letters BCS are displayed To turn unit oﬀ push and hold the button for 3 seconds Media temperature is displayed Green light on the unit is on and the speciﬁed temperature is reached Green light ﬂashing heating elements are operating Red light on fault condition over heating cable breakdown Program selection Press and hold the Menu button for 3 sec Use a...

Page 87: ... 10 85 5 7 10 50 5 Factory Setting Correct factory setting is Program 5 and temperature 26 oC Chiller with heater 12 8 Chiller2016 for MultiCUT HP 12 8 1 Introduction Speciﬁcations Dimensions W x D x H 480 x 580 x 430 mm 19 x 23 x 17 in Weight Empty 40 kg 88 lbs Filled with water 49 kg 108 lbs Internal heater This chiller is equipped with an internal automatic heater Chiller Unit 87 ...

Page 88: ...19 o C 66 o F The chiller is equipped with an internal automatic heater First time startup Check that the supply matches the rated voltage Check that the electrical connection has been made correctly 12 8 3 Error Conditions One common error signal is routed from the Chiller system to the inverter and further into the control system The following error conditions are monitored Temperature out of ra...

Page 89: ...too low 19 o C 66 o F Continue after error situation Find root cause for the error situation and ﬁx it Flow too low is normally caused by a squeezed water hose Switch chiller unit OFF and ON again More information is available from the Operating instructions for the chiller 12 9 Measuring Foot The Measuring Foot has 3 functions 1 Measure the thickness of the material on the table 2 Map table top s...

Page 90: ... 10 Laser Pointer The Laser Pointer L in the illustration is a Class II laser beam pointing device Wavelength 650 nm 1 mW The Laser Pointer is used in adjustment wizards and job execution to indicate current position on the table The Laser Pointer is lit as long as it indicates the correct current position If there is no manual operation of the table the Laser Pointer will be switched oﬀ after a 3...

Page 91: ...n the calibration procedure is carried out Ballpoint Pen Drill Tool RM Knife Procedure The calibration wizard is initiated from Option Table Option Calibrate Measuring Pad The Measuring Pad calibration dialog appears Follow the instructions in the wizard to complete calibration Indication that the calibration sequence is active A calibration sequence is indicated by Continuous light in the Laser P...

Page 92: ...ays 1 The general depth of a tool is entered in Menu Bar Advanced Conﬁgure Tools menu 2 The depth for a certain job is entered in Layer Setup 12 11 3 Limitations The following tools can be measured using X Pad Ballpoint Pen HD Crease MP HF Knife V notch Knife Bevel Knife HD Knife Reciprocating Knife Crease Tool MultiCUT RM Knife Drill Tool MultiCUT HP The following tools will not be measured Foam ...

Page 93: ...ﬁlls Tool assembly and pressure adjustment A Inner sleeve The ball point pen reﬁll is ﬁxed inside the sleeve using a screw Use Allen Key 3 mm B Sleeve holder with spring and pressure adjustment knob Adjust tool pressure using the screw C Lock the adjustment screw using the locking knob D Tool Adjustment For this tool complete the following adjustments Parameter Description Tool Height The tool tip...

Page 94: ...s holding the blade clamp Pull out the old Knife Blade Insert the new blade Ensure the blade align exactly with the alignment pins Fix the blade clamp At left the clamp is removed just to show how to align the Knife Blade After a blade change the tool depth should be checked again How to set the cutting depth of the Bevel Knife The default cutting depth for Bevel Knife is cut through the entire ma...

Page 95: ...tructure and thickness For optimal result a ﬁne tuning of the adjustments in the actual material should be carried out For more information about how to run the adjustment wizards see Tool Conﬁguration 13 3 Bevel Knife U20 Bevel Knife U20 is a special purpose tool for 20 degree angled cuts Lag 1 5 mm 0 06 in For proper operation follow instructions for Bevel Knife 13 4 Braille Tool Braille Tool wi...

Page 96: ...ghtly 5 Push the dispensing mechanism up 6 One sphere should be pushed out from the tool Plunger The tool is equipped with a plunger that serves two purposes 1 To force the spheres into the internal funnel 2 Indicate the number of spheres remaining in the tool If the groove is no longer visible it means that there is a limited number of spheres left in the tool Braille Tool milling bit 96 ...

Page 97: ... Tool Oﬀset adjustment Machine Connection Tool Conﬁguration 1 Load the Braille Tool with black spheres 2 Cut a piece of double sided tape measuring approximately 20x20 mm 0 8x0 8 in and stick it to the surface of the working area Preferably the milling underlay or your selected substrate It is important that the piece of tape ﬁts within the hole in the measuring foot with good margins 3 Insert the...

Page 98: ...cal Layers with the braille pattern one for milling holes and one for inserting braille spheres These Layers may consist of circles or points Layer Braille Drilling MultiCUT MultiCUT HP Velocity Z Velocity Z is material dependent and may require experimentation The value shown in the illustration is suitable for and has been tested with 3mm Dibond Z axis depth Z axis depth is determined by the mat...

Page 99: ...ons in the material you can lower the value to get a lighter pressure On the other hand if the spheres are not fully inserted into hard materials like acrylic you may increase this value to increase the force used by the Braille Tool Drill Holes Drill Holes check box must be enabled for the Braille Tool to work properly Creating a Braille Job ﬁle Braille grade 1 2 Grade 1 braille is a letter by le...

Page 100: ...it is recommended to duplicate the Braille Layer Keep other graphics than Braille in separate layers 13 5 CorruSpeed Knife Note iPC version 2 0 or higher is required to run this tool CorruSpeed Knife tool is made especially for cutting corrugated materials Maximum material thickness 7 mm 0 28 in Maximum knife edge height 6 5 mm 0 26 in requires minimum 0 5 mm 0 02 in crush Lag is nominal 0 mm Duri...

Page 101: ...f knife tip exposure and foot pressure Start with foot pressure 5 and test with diﬀerent knife tip exposures By this you can ﬁnd and save settings that are optimal for each type of material Insert Knife Blade For Knife Blade change remove the foot The locking screw will always point towards the cutting direction Note Be extremely careful when mounting the foot Observe the alignment pins After a bl...

Page 102: ...ool sideways until centered Tool Oﬀset Adjust oﬀset relative to Laser Pointer For more information about how to run the adjustment wizards see Tool Conﬁguration 13 6 Crease Tool Crease Tool The Crease Tool is a multipurpose tool allowing a wide range of creasing wheels Lag is nominal 0 mm Replace crease wheel Push the wheel into position 13 6 1 Tool adjustment For this tool complete the following ...

Page 103: ...rection Center Oﬀset Adjust tool sideways until centered Tool Oﬀset Adjust oﬀset relative to Laser Pointer For more information about how to run the adjustment wizards see Tool Conﬁguration 13 7 Crease Tool 60 mm Use the ø60 mm Crease Tool to avoid cracking the liner Lag is nominal 0 mm The crease wheel is attached to the tool after it has been mounted in the Tool Head Note When working with thin ...

Page 104: ... Lag Setting The knife lag depends upon the actual knife blade adapter and knife blade Tool Rotation Adjust tool angle tangential to moving direction Center Oﬀset Adjust tool sideways until centered Tool Oﬀset Adjust oﬀset relative to Laser Pointer For more information about how to run the adjustment wizards see Tool Conﬁguration 13 8 Drill tools 13 8 1 Flexi Drill Tool 104 ...

Page 105: ...ool is a tool insert for a standard XL tool position This drill tool is for use in re board and other paper based materials The tool is prepared for drill bits 0 5 6 mm 0 02 0 24 inches The motor RPM is adjustable from 100 1000 speciﬁed in Layer Setup Inside one job only one RPM is available If diﬀerent RPMs are speciﬁed the highest value will be used How to replace a drill bit After a bit change ...

Page 106: ...nts Parameter Description Tool Height The tool tip should touch the material surface Tool Oﬀset Adjust oﬀset relative to laser pointer For more information about how to run the adjustment wizards see Tool Conﬁguration 13 8 5 Drill Tool in ArtiosCAD ArtiosCAD has functions for Drill Tool in Sample Making see Service Guide for ArtiosCAD Kongsberg integration available on the documentation DVD 106 ...

Page 107: ...l Head it is not possible to run the Foam Knife tool in combination with other tools in the Tool Head It is not recommended to have the Foam Knife tool in the tool position where the measuring foot is located Lag adjustments for Foam Knife The lag for the Foam Knife tool should be 2 5mm 0 1 How to replace a Knife Blade Follow instructions for Static Knife 13 10 Ink Tool Two ink tool models are ava...

Page 108: ...id Ink Tool Liquid Ink Tool is for ink drawing on foil The tool is prepared for Staedtler 727HPK35 9 insert Ink tool assembly 13 10 2 Fibertip Tool Fibertip Tool is for ink drawing The tool is prepared for Staedtler Lumocolor insert 108 ...

Page 109: ...tangential to moving direction Center Oﬀset Adjust tool sideways until centered Tool Oﬀset Adjust oﬀset relative to Laser Pointer For more information about how to run the adjustment wizards see Tool Conﬁguration 13 11 KissCut KissCut is a special knife tool for vinyl cutting The cutting depth is controlled by the downward knife pressure For applications where a more accurate depth control is requ...

Page 110: ...fe Blade This ﬁgure shows how the Knife Blade is ﬁxed inside the KissCut knife tool The friction between the Alignment Pin A and the Knife Blade keeps the blade in place A special hand tool is available as an aid when replacing knives Use this hand tool when removing and inserting knives into the tool When inserting a new Knife Blade ensure the blade is correctly positioned relative to the Alignme...

Page 111: ...sCut knife tool is used without the foot mounted When the foot is mounted the cutting depth d is controlled by the adjustable screw S For this tool complete the following adjustments Parameter Description Lag Setting The knife lag depends upon the actual knife blade adapter and knife blade Normally lag 0 Tool Rotation Adjust tool angle tangential to moving direction Center Oﬀset Adjust tool sidewa...

Page 112: ...er A Then adjust the micrometer screw Starret micrometer 218 until desired depth is displayed B During execution the foot is ﬂoating on top of the material To adjust the foot downward pressure adjust the Foot pressure screw The pressure should be high enough to ensure good contact between the foot and the top of the material without scratching the material Note To secure good contact between the f...

Page 113: ...ol For this tool complete the following adjustments Parameter Description Tool Height The foot should touch the material surface see above Lag Setting The knife lag depends upon the actual knife blade adapter and knife blade Tool Rotation Adjust tool angle tangential to moving direction Center Oﬀset Adjust tool sideways until centered Tool Oﬀset Adjust oﬀset relative to Laser Pointer For more info...

Page 114: ...e the following adjustments Parameter Description Tool Height The tool tip should touch the material surface Lag Setting The knife lag depends upon the actual knife blade adapter and knife blade Tool Rotation Adjust tool angle tangential to moving direction Center Oﬀset Adjust tool sideways until centered Tool Oﬀset Adjust oﬀset relative to Laser Pointer For more information about how to run the a...

Page 115: ...s when adjusting the knife We recommend using a sheet of corrugated material 5 6 mm 0 2 inch when executing the wizards Parameter Description Tool Height The tool tip should touch the material surface Lag Setting Lag 8 5 mm 0 33 in Tool Rotation Adjust tool angle tangential to moving direction Center Oﬀset Adjust tool sideways until centered Tool Oﬀset Adjust oﬀset relative to laser pointer For mo...

Page 116: ...ecommended for light duty corrugated materials Lag nominal value is 0 3 mm MP HF Knife Running with 12000 RPM and amplitude 0 6 mm 0 024 inches this tool is recommended for more demanding corrugated materials Note Hearing protection is recommended when working with this tool Common to both models To reduce material tear a foot is available The same set of knife adapters can be used 116 ...

Page 117: ...ng the knife foot again Keep ﬁngers away from knife as illustrated at left 13 15 1 Tool adjustment For this tool complete the following adjustments Parameter Description Tool Height The tool tip should touch the material surface Lag Setting The knife lag depends upon the actual knife blade adapter and knife blade Tool Rotation Adjust tool angle tangential to moving direction Center Oﬀset Adjust to...

Page 118: ...e recommend using a sheet of corrugated material 5 6 mm 0 2 inch when executing the wizards Parameter Description Tool Height The tool tip should touch the material surface Lag Setting The knife lag depends upon the blade adapter Nominal value is 0 4 mm Tool Rotation Adjust tool angle tangential to moving direction Center Oﬀset Adjust tool sideways until centered Tool Oﬀset Adjust oﬀset relative t...

Page 119: ...is not suitable for designs containing short lines in combination with sharp angles The RotaCut knife tool is prepared for Decagonal Knife Blades ø25 mm 1 inch Tool adjustment RotaCut is adjusted in the same way as the other insert tools regarding rotation angle and oﬀset but tool height is manually adjusted Tool Height Tool Height for RotaCut is manually adjusted using the tool height adjustment ...

Page 120: ...ool Conﬁguration How to replace the Knife Blade Carefully put the decagonal blade onto the shaft Ensure the blade is properly seated Mount the nut Use the spanner and the hexagonal screw driver to ﬁx the blade properly Observe the alignment pin in the foot and the groove in the tool shaft Position the foot onto the tool shaft as shown at left Note This operation has to be carried out after the too...

Page 121: ...ieve proper corner cutting Tool Adjustment Use the standard adjustment wizards when adjusting the knife We recommend using a sheet of corrugated material 5 6 mm 0 2 inch when executing the wizards Parameter Description Lag Setting See above Tool Height See above Tool Rotation Adjust tool angle tangential to moving direction Center Oﬀset Adjust tool sideways until centered Tool Oﬀset Adjust oﬀset r...

Page 122: ... V series 13 18 Static Knife Static Knife is a multipurpose tool allowing a wide range of Knife Blades Lag nominal value is 0 3 mm Insert Knife Blade After a blade change the tool depth should be checked again 122 ...

Page 123: ...Description Tool Height The tool tip should touch the material surface Lag Setting The knife lag depends upon the actual knife blade adapter and knife blade Tool Rotation Adjust tool angle tangential to moving direction Center Oﬀset Adjust tool sideways until centered Tool Oﬀset Adjust oﬀset relative to Laser Pointer For more information about how to run the adjustment wizards see Tool Conﬁguratio...

Page 124: ...t Observe Alignment Pin orientation Keep the knife adapter in this position while you turn the tool shaft in order to lock the tool adapter in its position How to set the cutting depth of the VIxx Knife Tool The default cutting depth is to cut through the entire material Deﬁne the depth of the bevel cut in the Layer Setup Normally the cut should extend down to just above the bottom liner 124 ...

Page 125: ...ation and centre oﬀset Remember that you should look at the bottom side of the material for correct alignment The adjustments depend upon the actual material due to weight structure and thickness For optimal result a ﬁne tuning of the adjustments in the actual material should be carried out For more information about how to run the adjustment wizards see Tool Conﬁguration 13 20 VI45 Knife Tool A k...

Page 126: ... the cut should extend down to just above the bottom liner After a blade change the tool depth should be checked again About tool adjustment For the VIxx Knife Tool we recommend the manual procedures for tool rotation and centre oﬀset adjustment Use a thin Folding Carton material when adjusting tool rotation and centre oﬀset Remember that you should look at the bottom side of the material for corr...

Page 127: ... 21 1 VIxx Knife Tool Mounting Adjustment Remove the knife adapter from the tool and insert the upper part into the tool position Position the tool adapter onto the shaft Observe Alignment Pin orientation Keep the knife adapter in this position while you turn the tool shaft 127 ...

Page 128: ...in About tool adjustment For the VIxx Knife Tool we recommend the manual procedures for tool rotation and centre oﬀset adjustment Use a thin Folding Carton material when adjusting tool rotation and centre oﬀset Remember that you should look at the bottom side of the material for correct alignment The adjustments depend upon the actual material due to weight structure and thickness For optimal resu...

Page 129: ...hould be thoroughly cleaned and oiled very lightly The automatic draining action of the air pressure reduction valve should be controlled Switch oﬀ the air compressor and allow the air pressure to fall Switch on the air compressor and check that any water in the glass bowl of the pressure reduction valve drains out automatically during the ﬁrst few seconds of operation Remove and clean the bowl if...

Page 130: ...ote MPU location is model dependent All fuses are located on the rear side of the Main Power Unit MPU Fuse Location Procedure 1 Remove frame cover in front of MPU 2 Remove the metal shield covering F1 F2 F24 F48 3 Remove one fuse check with ohm meter If blown replace with a new identical fuse 4 Repeat for each fuse 5 Replace base cover 6 Insert main power cable into the wall socket and turn main p...

Page 131: ... 15A 250V 5x20 mm T 15A 250V 5x20 mm 15 2 X1 fuses X1 Ampliﬁer Location Fuse Location 1 SCU unit 2 6 12A ampliﬁer X1 Procedure 1 Remove X1 cover 2 Check the X1 fuse with ohm meter If blown replace with a new identical fuse 3 Replace covers 4 Insert main power cable into the wall socket and turn main power ON Fuse Details T 8A 250V 1 1 4 x 1 4 in 6 3 x 32 mm 15 3 X2 fuses X2 Ampliﬁer Location 131 ...

Page 132: ...e X2 fuse with ohm meter If blown replace with a new identical fuse 3 Replace covers 4 Insert main power cable into the wall socket and turn main power ON Fuse Details T 8A 250V 1 1 4 x 1 4 in 6 3 x 32 mm 15 4 Y Z fuses Y Ampliﬁer Location Fuse Location 1 Y ampliﬁer unit 2 TCU 3 Z axis motor 132 ...

Page 133: ... x 32 mm Z T 4A 250V 1 1 4 x 1 4 in 6 3 x 32 mm 15 5 Tool Rotation Reciprocating knife fuses Fuse Location Procedure 1 Fuses are available from beneath the Toolhead cover 2 Remove fuse F9 or F10 and check with ohm meter If blown replace with a new identical fuse 3 Insert main power cable into the wall socket and turn main power ON Fuse Details Name Fuse F9 T 2A 250V 1 1 4 x 1 4 in 6 3 x 32 mm F10 ...

Page 134: ...by a cover as shown upper right Lift straight up to remove Fuses when 115 V F1 T 16A 250V 5 X 20 mm 42468066 F2 T 16A 250V 5 X 20 mm 42468066 F3 T 500 mA 250V 5 X 20 mm 42468074 Fuses when 230 V F1 T 12A 250V 5 X 20 mm 42468082 F2 T 12A 250V 5 X 20 mm 42468082 F3 T 500 mA 250V 5 X 20 mm 42468074 134 ...

Page 135: ...ter Shaking is important in order to maintain a good Vacuum Cleaner performance Filter Shaking is best operated every time before use and after prolonged operation Note This operation must be performed only when the Vacuum Cleaner is switched oﬀ and the motor has stopped Remove Material Container 1 135 ...

Page 136: ...ntainer with or without Plastic Bag Use Plastic Bag in Material Container Parts needed Steel ring and plastic bag Fix the Plastic Bag to the ring in this way Ring and Plastic Bag ready for the container Fold ﬁx the Plastic Bag around the container 136 ...

Page 137: ...ators and maintenance manual 16 2 Vacuum Cleaner High capacity TB ESKO 16 2 1 How to use Introduction 1 Filter Chamber 2 Filter Shaking Lever 3 Removable Material Container Note Carefully observe the Vacuum Cleaner ﬁlling level If the Vacuum Cleaner container is ﬁlled up completely the dust removal function will stop with a high risk for Spindle Motor damage 137 ...

Page 138: ...e Filter Shaking is best operated every time before use and after prolonged operation Note This operation must be performed only when the Vacuum Cleaner is switched oﬀ and the motor has stopped Remove Material Container Note You can use the container with or without Plastic Bag Use Plastic Bag in Material Container 138 ...

Page 139: ...eel bar Plastic Bag with bar ready for container Fold ﬁx the Plastic Bag around the container Container with Plastic Bag ready for operation Detailed information about how to operate the Vacuum Cleaner is available in the Operators and maintenance manual 16 3 Compact Vacuum Cleaner 16 3 1 How to use 139 ...

Page 140: ...m 4 Motor 5 Filter unit How to empty container 1 Ensure vacuum cleaner motor is oﬀ 2 Remove the suction tube 1 3 Release the container 3 4 Remove the ﬁlter unit 5 You should have a bucket nearby for the unit 5 Lift and turn the container to release it from the ﬁxture 6 Empty the container 140 ...

Page 141: ...17 Kongsberg V series 17 Install Software For information about software installation see the Installation Manual for the actual machine Available on the Documentation DVD 141 ...

Page 142: ...transmitters pointing correctly to their receiver Check if the red light is shining on the receiver If necessary adjust by bending the transmitter receiver holder During start up X1 X2 Y servo error This is probably caused by a defect in an ampliﬁer board Please contact Esko for technical support During start up X1 X2 Y fuse error Check the fuse of the motor If problem persists it is likely to be ...

Page 143: ...dle Is the big green cable still well connected Check all connections of the milling spindle at tool head inside cover X1 and at the inverter Check serial connection between inverter and PC connection OK COM port changed lately If problem still persists contact Esko 2 or 3 tools are working at the same time Check your compressed air make sure you have 7 bar Check compressed air connection at the h...

Page 144: ... V series If there was a software update recently check if the ﬁrmware on the machine and iPC are of the same version Check the serial connection between PC and MCU Check the connection at the emergency button 144 ...

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