ESAB EPP-360 Instruction Manual Download Page 1 | Manualshive

Page: 1 / 64

background image

Valid for serial no. 015-xxx-xxxx

0558 007 676

20110517

EPP-360

Instruction manual

1
2
3
...
»

Summary of Contents for EPP-360

Page 1: ...Valid for serial no 015 xxx xxxx 0558 007 676 20110517 EPP 360 Instruction manual...

Page 2: ...7 7 Interface cable connectors 24 7 7 1 CNC interface cables with mating power source connector and unterminated CNC inter face 24 7 7 2 CNC interface cables with mating power source connectors at bot...

Page 3: ...3 TOCa Rights reserved to alter specifications without notice 12 REVISION HISTORY 38 SCHEMATIC DIAGRAM 40 REPLACEMENT PARTS 49...

Page 4: ...ipment shall have the sole responsibility for any malfunction which results from improper use faulty maintenance damage improper repair or alteration by anyone other than the manufacturer or a service...

Page 5: ...you are trained in its use 5 Do not use equipment beyond its ratings For example overloaded welding cable can overheat and create a fire hazard 6 After completing operations inspect the work area to...

Page 6: ...nt gases 3 If you develop momentary eye nose or throat irritation while operating this is an indication that ventilation is not adequate Stop work and take necessary steps to improve ventilation in th...

Page 7: ...mation on safe practices for electric arc welding and cutting equipment ask your supplier for a copy of Precautions and Safe Practices for Arc Welding Cutting and Gouging Form 52 529 The following pub...

Page 8: ...rse en las mangas enrolladas de la camisa el ruedo del pantal n o los bolsillos Mangas y cuellos deber n mantenerse abotonados bolsillos al frente de la camisa deber n ser cerrados o eliminados 5 Prot...

Page 9: ...use zapatos con suela de goma 8 Use guantes secos y sin agujeros antes de energizar el equipo 9 Apage el equipo antes de quitarse sus guantes 10 RUse como referencia la publicaci n ANSI ASC Standard...

Page 10: ...tilice adaptadores Mantenga las mangueras y las conexiones en buenas condiciones Observe las instrucciones de operaci n del manufacturero para montar el regulador en el cilindro de gas comprimido 2 As...

Page 11: ...2 Recommended Practices for Plasma Arc Cutting 4 AWS C5 3 Recommended Practices for Air Carbon Arc Gouging and Cutting 5 AWS C5 5 Recommended Practices for Gas Tungsten Arc Welding 6 AWS C5 6 Recommen...

Page 12: ...e se prot ger des tincelles et du rayonnement thermique 4 Les tincelles ou projections de m tal en fusion risquent de se loger dans les manches retrouss es les bords relev s de pantalons ou dans les p...

Page 13: ...se 7 viter tout contact direct avec du m tal ou la masse lors de travaux dans des endroits exigus et en zone humide se tenir sur des panneaux ou sur une plate forme isolante et porter des chaussures s...

Page 14: ...uate celle ci tant r gl e par un d tendeur adapt au type de bouteille utilis e Ne pas utiliser d adaptateurs Garder les tuyaux et accessoires en bon tat Pour le montage du d tendeur sur une bouteille...

Page 15: ...ces for Plasma Arc Welding 3 AWS C5 2 Recommended Practices for Plasma Arc Cutting 4 AWS C5 3 Recommended Practices for Air Carbon Arc Gouging and Cutting 5 AWS C5 5 Recommended Practices for Gas Tung...

Page 16: ...products such as the PT 15 PT 19XLS PT 600 and PT 36 torches along with the Smart Flow II a computerized gas regulation and switching system 5 1 Features S 10 to 36 amperes for marking S 30 to 360 am...

Page 17: ...Power 82 5 KW 82 5 KW Power factor 90 0 90 0 Input fuse rec 150A 125A Dimensions lxwxh 47 25 x23 75 x40 75 1200 X 603 X 1035 mm 47 25 x23 75 x40 75 1200 X 603 X 1035 mm Weight 1085 Ibs 1085 Ibs 7 INST...

Page 18: ...L PROVIDE MAXIMUM PROTECTION AGAINST ELECTRICAL SHOCK BEFORE ANY CONNECTIONS ARE MADE IN SIDE THE MACHINE OPEN THE LINE WALL DISCONNECT SWITCH TO TURN POWER OFF 7 4 1 Primary power EPP 360 is a 3 phas...

Page 19: ...ion procedure IMPROPER GROUNDING CAN RESULT IN DEATH OR INJURY CHASSIS MUST BE CONNECTED TO AN APPROVED ELECTRICAL GROUND BE SURE GROUND LEAD IS NOT CONNECTED TO ANY PRIMARY TERMINAL 1 Power input cab...

Page 20: ...cutting output cables customer supplied on the basis of one 4 0 AWG 600 volt insulated copper cable for each 400 amps of output current Do not use 100 volt insulated welding cable NOTICE 7 5 2 Output...

Page 21: ...nect the negative output cables to the arc starter box high frequency generator 2 Connect the positive output cables to the workpiece 3 Connect the positive and negative conductors between the power s...

Page 22: ...sconnect switch DO NOT OPERATE THE EPP 360 WITH COVERS REMOVED HIGH VOLTAGE COMPONENTS ARE EXPOSED INCREASING SHOCK HAZARD INTERNAL COMPONENTS MAY BE DAMAGED BECAUSE COOLING FANS WILL LOSE EFFICIENCY...

Page 23: ...wer source 2 4 0 600 V positive leads to workpiece 2 4 0 600V negative leads in arc starter box h f generator 7 6 2 Marking with two parallel EPP 360 s Two EPP 360 s connected in parallel and can be u...

Page 24: ...bp12a1 7 7 Interface cable connectors 1 Remote control CNC 2 Parallel power source 3 Coolant circulator 4 E stop connector 7 7 1 CNC interface cables with mating power source connector and unterminat...

Page 25: ...ESAB AB 2010 25 bp12a1 7 7 2 CNC interface cables with mating power source connectors at both ends 7 7 3 Water cooler interface cables with mating power source connectors at both ends...

Page 26: ...ESAB AB 2010 26 bp12a1 7 7 4 Power source parallel control cable...

Page 27: ...OPERATION DANGEROUS VOLTAGES AND CURRENT ELECTRIC SHOCK CAN KILL BEFORE OPERATION ENSURE INSTALLATION AND GROUNDING PROCEDURES HAVE BEEN FOLLOWED DO NOT OEPRATE THIS EQUIPMENT WITH COVERS REMOVED 8 1...

Page 28: ...ESAB AB 2010 28 bp12a2 8 2 Control panel US...

Page 29: ...e in REMOTE position for control from an external signal CNC F Meters Displays voltage and amperage when cutting The ammeter can be activated when not cutting to view an estimation of the cutting mark...

Page 30: ...amps using the panel potentiometer as the unit is shipped If SW1 1 which is open on the control board is closed the range becomes 0 18 amps max When using a remote signal 1 volt corresponds to 3 6 am...

Page 31: ...ATION ONLY Icut 36 X Vcut cur ref CURRENT HI LO CLOSED FOR 400A OPEN FOR 200A Ipa 4 5 X Vpa cur ref FOR HI Icut 40 X Vcut cur ref PLASMA START PS 24V DC COMMON HI RANGE 400A PLASMA START FOR LO Icut 2...

Page 32: ...external control Panel remote switch on the power source is set to remote The CNC should activate the input labeled full CNC control on pin V of the interconnect cable In this mode all parameters are...

Page 33: ...lding the front panel switch in the Cut Current Preset position In the Panel mode the Pilot Arc Current Initial Current and Upslope Time are determined by the power source based on the selected cuttin...

Page 34: ...running trouble free The frequency of cleaning depends on environment and use 1 Turn power off at wall disconnect 2 Remove side panels 3 Use low pressure compressed dry air remove dust from all air pa...

Page 35: ...d and the display board b lack of 15 volt bias supply which could be caused by blown fuses F1 or F2 c an open circuit breaker CB1 on the front panel If the unit shows Error 5 after the program number...

Page 36: ...is removed and then reapplied 06 Ignition did not take place during the 10 seconds allowed for arc ignition Note This should rarely occur since the CNC has a much shorter time allowed for the ignitio...

Page 37: ...emote switch in Remote with no remote control of the current Place Panel Remote switch in Panel position Remote current control present but signal missing Check for current reference signal between J...

Page 38: ...ructions when ordering replacements parts Refer to the Communications Guide located on the back page of this manual for a list of customer service phone numbers EPP 360 information Part Number EPP 360...

Page 39: ...ESAB AB 2010 39 p...

Page 40: ...ESAB AB 2010 Schematic diagram 40 bp12e EPP 360 460 V CSA...

Page 41: ...ESAB AB 2010 41 bp12e...

Page 42: ...ESAB AB 2010 42 bp12e EPP 360 460 V CSA...

Page 43: ...ESAB AB 2010 43 bp12e...

Page 44: ...ESAB AB 2010 44 bp12e EPP 360 575 V CSA...

Page 45: ...ESAB AB 2010 45 bp12e...

Page 46: ...ESAB AB 2010 46 bp12e EPP 360 575 V CSA...

Page 47: ...ESAB AB 2010 47 bp12e...

Page 48: ...48 p...

Page 49: ...Replacement parts 49 bp12s...

Page 50: ...50 bp12s...

Page 51: ...51 bp12s...

Page 52: ...52 bp12s...

Page 53: ...53 bp12s...

Page 54: ...54 bp12s...

Page 55: ...55 bp12s...

Page 56: ...56 bp12s...

Page 57: ...57 bp12s...

Page 58: ...58 bp12s...

Page 59: ...59 bp12s...

Page 60: ...60 bp12s...

Page 61: ...61 bp12s...

Page 62: ...62 bp12s...

Page 63: ...ESAB AB 2010 63 notes NOTES...

Page 64: ...EST E WELDING EQUIPMENT REPAIRS Telephone 843 664 4487 Fax 843 664 5557 Hours 7 30 AM to 3 30 PM EST Repair Estimates Repair Status F WELDING EQUIPMENT TRAINING Telephone 843 664 4428 Fax 843 679 5864...

Reviews:

No comments

Related manuals for EPP-360

Brand: Caddx-Caddi Controls Pages: 6

Brand: Paradox Pages: 2

Digiplex EVO DGP2-640

Brand: Paradox Pages: 24

Brand: Zeck Audio Pages: 16

Brand: Displays2go Pages: 3

Brand: MARTINS Industries Pages: 20

Brand: D+H Pages: 8

Brand: Wesco Pages: 20

Brand: Solar Energy Pages: 4

Brand: H&S AUTOSHOT Pages: 19

Brand: MartinLogan Pages: 12

RCT-224 Trailer

Brand: Miller Electric Pages: 24

Brand: Love Pages: 2

Party Rocker Express

Brand: ION Pages: 5

Brand: Bowers & Wilkins Pages: 1

Brand: ALFIN Pages: 16

Brand: Monacor Pages: 2

INVERTEC CC400-T

Brand: Lincoln Electric Pages: 48

Brands by name

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Popular brands

Load more brands