ESAB Aristo Mig U4000i Instruction Manual Download Page 1 | Manualshive

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GB

Valid for serial no. 802-xxx-xxxx, 803-xxx-xxxx,
950-xxx-xxxx

0459 419 301 GB 20121105

Aristo

Mig U4000i

Instruction manual

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Summary of Contents for Aristo Mig U4000i

Page 1: ...GB Valid for serial no 802 xxx xxxx 803 xxx xxxx 950 xxx xxxx 0459 419 301 GB 20121105 Aristo Mig U4000i Instruction manual ...

Page 2: ... 2 ...

Page 3: ...ng resistor 9 4 5 Connection of multiple wire feed units 9 5 OPERATION 11 5 1 Connections and control devices 11 5 2 Turning on the power source 12 5 3 Fan control 12 5 4 Overheating protection 12 5 5 Cooling unit 12 5 6 Remote control unit 13 6 MAINTENANCE 13 6 1 Daily 13 6 2 If necessary 14 6 3 Every year 14 7 FAULT TRACING 15 8 ORDERING OF SPARE PARTS 15 DIAGRAM 16 ORDERING NUMBER 19 SPARE PART...

Page 4: ... of emergency stops S its function S relevant safety precautions S welding and cutting 2 The operator must ensure that S no unauthorised person is stationed within the working area of the equipment when it is started up S no one is unprotected when the arc is struck 3 The workplace must S be suitable for the purpose S be free from drafts 4 Personal safety equipment S Always wear recommended person...

Page 5: ...Protect your eyes and body Use the correct welding screen and filter lens and wear protective clothing S Protect bystanders with suitable screens or curtains FIRE HAZARD S Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can damage hearing S Protect your ears Use earmuffs or other hearing protection S Warn bystanders of the risk...

Page 6: ... source is intended for use with the Feed 3004 or Feed 4804 wire feed units All the settings are made from the wire feed unit or control box ESAB s accessories for the product can be found on page 21 2 1 Equipment The power source is supplied complete with terminating resistor 5m return cable and instruction manual 3 TECHNICAL DATA Mig U4000i Mains voltage 400V 10 3 50 Hz Mains supply Ssc min 2 0 ...

Page 7: ...alid for 40 C Enclosure class The IP code indicates the enclosure class i e the degree of protection against penetration by solid objects or water Equipment marked IP23 is designed for indoor and outdoor use Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard Mains supply Ssc min Minimum short circuit power on the network in ac...

Page 8: ...echnical data In this case it is the responsibility of the installer or user of the equipment to ensure by consultation with the distribution network operator if necessary that the equipment may be connected 4 1 Lifting instructions Power source Trolley and power source Trolley2 and power source 4 2 Placing Position the welding power source such that its cooling air inlets and outlets are not obst...

Page 9: ...esistors One end of the CAN bus is at the control panel which has an integral terminating resistor The other end at the power source must be fitted with the terminating resistor as shown on the right 4 5 Connection of multiple wire feed units With control unit and wire feed units without control panel it is possible to manage up to 4 wire feed units from one power source It is possible to choose b...

Page 10: ...nits A connection kit is required when connecting two wire feed units see accessories on page 21 Four wire feed units Two connection kits and an extra cooling unit are required when connecting four wire feed units see accessories on page 21 GB ...

Page 11: ...o the wire feed unit or to the terminating resistor 4 Connection for welding current cable at MMA welding or for return cable at TIG welding 13 Connection for gas hose 5 Connection for remote control 14 Connection for welding current to the wire feed unit 6 Connection for return cable or for welding current cable at TIG welding 15 Connection for cooling water to the wire feed unit BLUE 7 Connectio...

Page 12: ...orange indicating lamp on the front of the unit They reset automatically when the temperature has fallen 5 5 Cooling unit To ensure problem free operation the installation height from the cooling unit to the welding gun must be max 7 m Heights in excess of this can cause problems such as long starting times air bubbles vacuums etc If an installation height in excess of 7 m is required we recommend...

Page 13: ...remote control unit is not to be used the remote control unit must be disconnected from the power source wire feed unit as otherwise it will remain in remote control mode When a remote control unit is used to set the voltage the function will be changed to the setting of current during MMA welding For more information about the operation of the remote control unit see the operating instructions fo...

Page 14: ...e 2 out from the power source S Replace the fan grille with the dust filter S Top up with coolant ESAB s ready mixed coolant is recommended for use See accessories on page 21 S Top up with coolant until it covers half the inlet pipe CAUTION The coolant must be handled as chemical waste 6 3 Every year Carry out the following maintenance at least once a year S Clean off any dirt and dust Blow the po...

Page 15: ...ding the rated data for the power source i e that the unit is not being overloaded Poor welding performance S Check that the welding current supply and return cables are correctly connected S Check that the correct current value is set S Check that the correct electrodes are being used S Check the main power supply fuses 8 ORDERING OF SPARE PARTS Mig U4000i is designed and tested in accordance wit...

Page 16: ... ESAB AB 2003 Diagram 16 bu20e11a ...

Page 17: ... ESAB AB 2003 17 bu20e11a ...

Page 18: ... ESAB AB 2003 18 bu20e11a Cooling unit ...

Page 19: ...o Denomination Type Notes 0458 625 885 Welding power source Mig U4000i with cooling unit 0458 625 884 Welding power source Mig U4000i without cooling unit 0459 839 019 Spare part list Mig U4000i Technical documentation is available on the Internet at www esab com ...

Page 20: ...Mig U4000i ESAB AB 2003 Spare parts list 20 bu20s Item Ordering no Denomination 1 0458 398 001 Filter 2 0458 383 991 Front grill ...

Page 21: ...21 bu20a11a Trolley 0458 530 880 Trolley 2 for feeder with counterbalance device and or 2 gas bottles 0458 603 880 Guide pin 0458 731 880 Insulating bushing for guide pin included in trolley 0278 300 401 Autotransformer TUA2 0459 145 880 ...

Page 22: ...c force TIG current pulse and background current 0459 491 880 Remote control unit M1 10Prog CAN Choice of on of 10 programs MIG MAG voltage deviation TIG and MMA current deviation 0459 491 882 Remote control unit AT1 CAN MMA and TIG current 0459 491 883 Remote control unit AT1 CF CAN MMA and TIG rough and fine setting of current 0459 491 884 Remote control cable 12 pole 4 pole 5 m 10 m 15 m 25 m 0...

Page 23: ...28 883 0456 528 884 0456 528 885 0456 528 895 0456 528 886 0456 528 887 0456 528 888 0456 528 889 Connection set water 12 pole cable plug 10 pole cable socket 1 7 m 5 m 10 m 15 m 25 m 35 m 0459 528 970 0459 528 971 0459 528 972 0459 528 973 0459 528 974 0459 528 975 Return cable 5 m 70 mm2 0700 006 895 Water flow guard 0 7 l min 0456 855 880 Water return flow guard Flow guard non return valve sole...

Page 24: ...3 24 bu20a11a MMC kit for power source Mig 0459 579 880 Connection set for connection of two wire feed units 0459 546 880 Cooling unit OCE2H 0414 191 881 Coolant Ready mixed 50 water and 50 ethylene glycol 10 l 0194 230 002 ...

Page 25: ... 25 notes NOTES ...

Page 26: ... 26 notes NOTES ...

Page 27: ... 27 notes NOTES ...

Page 28: ...l 34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 UKRAINE ESAB Ukraine LLC Kiev Tel 38 044 501 23 24 Fax 38 044 575 21 88 North and South America ARGENTINA CONARCO Buenos Aires Tel 54 11 4 753 4039 Fax 54...

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