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ESAB Aristo FeedControl, Instruction Manual

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Page: 9 / 24

ESAB Aristo FeedControl Instruction Manual Download Page 9

- 9 -

5

OPERATION

General safety regulations for handling the equipment can be found on
page

. Read through before you start using the equipment!

A

H

0935

WARNING

Rotating parts can cause injury, take great care.

WARNING

Risk of crushing when replacing the wire bobbin!

Do not use safety gloves when inserting the welding wire between the feed rollers.

GB

© ESAB AB 2014

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Summary of Contents for Aristo FeedControl

Page 1: ...GB Valid for serial no 410 xxx xxxx 0461 066 101 GB 20140625 Aristo FeedMech 4804 FeedControl Instruction manual...

Page 2: ...2...

Page 3: ...resistor 7 4 2 Example of a robotic welding system 8 5 OPERATION 9 5 1 Connections 10 5 2 Gas flow guard if installed 12 5 3 Wire feed pressure 13 5 4 Replacing and inserting wire 13 5 5 Changing feed...

Page 4: ...ps S its function S relevant safety precautions S welding and cutting 2 The operator must ensure that S no unauthorised person is stationed within the working area of the equipment when it is started...

Page 5: ...re Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can damage hearing S Protect your ears Use earmuffs or other hearing protection S Warn bystanders of the ris...

Page 6: ...d unit is supplied with an instruction manual and the drive unit with a sticker with recommended wear parts 3 TECHNICAL DATA FeedMech 4804 FeedControl Power supply 42 V 50 60 Hz 42 V 50 60 Hz Power re...

Page 7: ...e or the required minimum supply capacity at the interface point to the public grid may apply for some types of equipment see technical data In this case it is the responsibility of the installer or u...

Page 8: ...8 4 2 Example of a robotic welding system AH 0934 GB ESAB AB 2014...

Page 9: ...d on page 4 Read through before you start using the equipment AH 0935 WARNING Rotating parts can cause injury take great care WARNING Risk of crushing when replacing the wire bobbin Do not use safety...

Page 10: ...LUE 4 Connection for coolant to welding gun BLUE 12 Connection for coolant to power source cooling unit RED 5 Connection for coolant from welding gun RED 13 Inlet connection for spatter removal air 6...

Page 11: ...Outlet connection for spatter removal air 12 Connection for shielding gas in 5 Connection for coolant to welding gun BLUE 13 Inlet connection for spatter removal air 6 Connection for welding current...

Page 12: ...for example when replacing the wire bobbin Inching Used when wire is to be fed without switching on the welding voltage Inlet spatter removal air Outlet spatter removal air Used for spray cleaning th...

Page 13: ...ssure sensor by folding it backwards the pressure rollers slide up S Straighten out the new wire 10 20 cm File away burrs and sharp edges from the end of the wire before inserting it into the wire fee...

Page 14: ...ke place at regular intervals in order to achieve trouble free wire feed Note that if pre tensioning is set too hard this can result in abnormal wear on the pressure roller feed roller and wire guide...

Page 15: ...15 NOTES ESAB AB 2014...

Page 16: ...Diagram 16 FeedControl FeedMech 4804 ESAB AB 2014...

Page 17: ...17 ESAB AB 2014...

Page 18: ...rdering no Denomination Type Note 0461 070 881 0461 080 880 0459 839 007 Drive unit Feed box Spare parts list AristoR Feed Mech 4804 AristoR Feed Control 12 pole Technical documentation is available o...

Page 19: ...19 ESAB AB 2014...

Page 20: ...nation Wire type Wire dimensions Groove typ Roller Bogey markings HK7 0366 902 880 Bogey HD Fe Ss cored 0 6 1 2 mm V 1 0366 902 900 Bogey HD Fe Ss cored 0 9 1 6 mm V 6 0366 902 881 Bogey HD Fe Ss core...

Page 21: ...FeedMech 4804 FeedControl 21 ESAB AB 2014...

Page 22: ...Mech 4804 FeedControl Accessories 22 Quick connector MarathonPact F102 440 880 Adapterplate for mounting on the robot arm 0461 173 880 1 Check valve 2 Gas flow meter 0461 110 880 0460 005 881 ESAB AB...

Page 23: ...23 NOTES ESAB AB 2014...

Page 24: ...78 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon T...

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