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GB

Valid for serial no. 033-xxx-xxxx

0462 255 001 GB 101221

Aristo F 300

Instruction manual

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Summary of Contents for Aristo 300

Page 1: ...GB Valid for serial no 033 xxx xxxx 0462 255 001 GB 101221 Aristo F 300 Instruction manual ...

Page 2: ... ESAB AB Welding Equipment Esabvägen SE 695 81 LAXÅ Sweden Phone 46 584 81 000 Fax 46 584 411 924 The following harmonised standard in force within the EEA has been used in the design EN 60974 5 Arc welding equipment Part 5 Wire feeders EN 60974 10 Arc welding equipment Part 10 Electromagnetic compatibility EMC requirements Additional information Restrictive use Class A equipment intended for use ...

Page 3: ...ng instructions 7 5 OPERATION 7 5 1 Connections and control devices 9 5 2 Water connection 9 5 3 Wire feed pressure 10 5 4 Replacing and inserting wire 10 5 5 Connecting to MarathonPac 11 5 6 Changing feed rollers 11 5 7 Changing nozzles 12 6 MAINTENANCE 12 6 1 Inspection and cleaning 12 7 ORDERING SPARE PARTS 13 DIAGRAM 14 ORDERING NUMBER 15 WEAR PARTS 16 ACCESSORIES 17 ...

Page 4: ...ion S relevant safety precautions S welding and cutting 2 The operator must ensure that S no unauthorized person is stationed within the working area of the equipment when it is started up S no one is unprotected when the arc is struck 3 The workplace must S be suitable for the purpose S be free from drafts 4 Personal safety equipment S Always wear recommended personal safety equipment such as saf...

Page 5: ...e eyes and burn skin S Protect your eyes and body Use the correct welding screen and filter lens and wear protective clothing S Protect bystanders with suitable screens or curtains FIRE HAZARD S Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can damage hearing S Protect your ears Use earmuffs or other hearing protection S Warn...

Page 6: ...in four wheel drive wire feed mechanisms as well as control electronics They can be used together with wire on ESAB s MarathonPac or on wire bobbin standard Ø 300 mm The wire feed unit can be installed either at the power source trolley suspended above the workplace or on the floor ESAB s accessories for the product can be found on page 20 2 1 Equipment The wire feed unit is supplied with S instru...

Page 7: ...ion temperature 20 to 55 C Shielding gas max pressure All types intended for MIG MAG welding 0 5 MPa 5 bar Maximum permissible load at 60 intermittence 100 intermittence 500 A 385 A Enclosure class IP23 Duty cycle The duty cycle refers to the time as a percentage of a ten minute period that you can weld or cut at a certain load without overloading The duty cycle is valid for 40 C Enclosure class T...

Page 8: ...Lifting instructions Order number for lifting eyelet can be found on page 20 NOTE If another mounting device is used this must be electrically insulated from the wire feed unit 5 OPERATION General safety regulations for the handling of the equipment can be found on page 4 Read through before you start using the equipment NOTE When moving the equipment use intended handle Never pull on the gun WARN...

Page 9: ...ck the reel in place by turning the red knob as shown on the warning label attached next to the hub WARNING Rotating parts can cause injury take great care WARNING Risk of crushing Do not use safety gloves when replacing wire feed rollers and wire bobbins AH 0935 GB ...

Page 10: ...ant from welding gun 9 Connection BLUE for coolant from cooling unit 5 Connection for welding gun 10 Connection RED for coolant to cooling unit NOTE Display digital instrument and coolant connections only available on certain models ELP ESAB Logic Pump see point 5 2 5 2 Water connection The wire feed unit with water connection is equipped with a detection system ELP ESAB Logic Pump which checks th...

Page 11: ...d rollers should slip If you hold the gun approx 50 mm from the piece of wood the wire should be fed out and bend fig 2 5 4 Replacing and inserting wire S Open the side panel S Disconnect the pressure sensor by folding it downwards The upper rollers slide up S If necessary roll back the wire and remove the wire bobbin S Straighten out the new wire 10 20 cm File away burrs and sharp edges from the ...

Page 12: ...onPac Connect to the quick release connector 3 5 6 Changing feed rollers S Open the side panel S Disconnect the pressure sensor by folding it downwards The upper rollers slide up S The upper rollers are released by turning the knob clockwise 1 and pulling out 2 The roller detaches and can be removed S Remove the protective cover by slackening the screw and depressing the hook S The lower rollers a...

Page 13: ...ortant for safe reliable operation CAUTION All guarantee undertakings from the supplier cease to apply if the customer himself attempts any work in the product during the guarantee period in order to rectify any faults 6 1 Inspection and cleaning Wire feed unit Check regularly that the wire feed unit is not clogged with dirt S Cleaning and replacement of the wire feed unit mechanism s worn parts s...

Page 14: ...eplacement of the welding gun s wear parts should take place at regular intervals in order to achieve trouble free wire feed Blow the wire guide clean regularly and clean the contact tip 7 ORDERING SPARE PARTS Repair and electrical work should be performed by an authorized ESAB serviceman Use only ESAB original spare and wear parts Aristo F 300 is designed and tested in accordance with the interna...

Page 15: ... 15 p ...

Page 16: ...Edition 101221 Diagram 16 bm52e ...

Page 17: ...Edition 101221 17 bm52e ...

Page 18: ...462 250 884 Wire feed unit Aristo F 300 MA44 0462 250 893 Wire feed unit with water Aristo F 300w MA43 0462 250 894 Wire feed unit with water Aristo F 300w MA44 0459 839 043 Spare parts list Aristo F 300 0463 010 Instruction manual MA43 MA44 Instruction manuals and the spare parts list are available on the Internet at www esab com ...

Page 19: ...43 001 0469 837 880 0 9 1 0 035 040 Fe Ss Cored V 0460 898 883 0462 037 001 0462 037 002 0462 043 001 0469 837 880 1 2 045 Fe Ss Cored V 0460 898 884 0462 037 001 0462 037 002 0462 043 001 0469 837 880 1 4 052 Fe Ss Cored V 0460 898 885 0462 037 001 0462 037 002 0462 043 001 0469 837 880 1 6 1 6 Fe Ss Cored V 0462 295 882 0462 037 001 0462 037 002 0462 043 001 0469 837 881 1 0 040 Al U 0462 295 88...

Page 20: ... set water 70 mm2 With12 pole 8 4 cable plug socket 2 m 5 m 10 m 15 m 25 m 35 m Connection set 95 mm2 With12 pole 8 4 cable plug socket 2 m Connection set water 95 mm2 With12 pole 8 4 cable plug socket 2 m 0462 150 780 0462 150 781 0462 150 782 0462 150 783 0462 150 784 0462 150 785 0462 150 790 0462 150 791 0462 150 792 0462 150 793 0462 150 794 0462 150 795 0462 150 980 0462 150 990 ...

Page 21: ...ent and arc force TIG current pulse and background current 0459 491 880 Remote control unit M1 10Prog CAN Choice of on of 10 programs MIG MAG voltage deviation TIG and MMA current deviation 0459 491 882 Remote control cable 12 pole 8 4 4 pole 0 25m 5m 10m 25m 0462 958 880 0462 958 881 0462 958 882 0462 958 883 ...

Page 22: ... 22 notes NOTES ...

Page 23: ... 23 notes NOTES ...

Page 24: ...1 7 44 88 87 41 SPAIN ESAB Ibérica S A Alcalá de Henares MADRID Tel 34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 UKRAINE ESAB Ukraine LLC Kiev Tel 38 044 501 23 24 Fax 38 044 575 21 88 North and South ...

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