ERKO HG200 Operational Manual Download Page 1

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Producent / Producer / Производитель

Zakłady Metalowe ERKO R. Pętlak spółka jawna

Bracia P

ętlak

ul. Ks. Jana Hanowskiego 7, 11-042 JONKOWO k/OLSZTYNA

tel./fax (+48) 089 5129273 NIP: 739-020-46-93

e-mail: [email protected], [email protected] serwis informacyjny: www.erko.pl.

OPERATIONAL MANUAL

BUSBAR BENDING STATION

HG200

Summary of Contents for HG200

Page 1: ...P tlak sp ka jawna Bracia P tlak ul Ks Jana Hanowskiego 7 11 042 JONKOWO k OLSZTYNA tel fax 48 089 5129273 NIP 739 020 46 93 e mail sprzedaz erko pl export erko pl serwis informacyjny www erko pl OPER...

Page 2: ...OF INTERFACE LANGUAGE 11 5 5 COUNTER OF THE STATION RUNNING TIME AND DATE OF THE NEXT INSPECTION 11 5 6 DATE AND TIME SETTING 12 6 TECHNOLOGY 13 6 1 BENDING 13 6 1 1 EQUIPPING THE BENDING STATION 13...

Page 3: ...itioned with accuracy of 1 mm Control of processes with the foot switch Built in reliable hydraulic power pack 2 TECHNICAL DATA Station weight 460 kg Max dimensions L x W x H 1226 x 1200 x 1240 Operat...

Page 4: ...correct operation The phase sequence does not matter when the station is connected When a four conductor power cable is used it is required to connect a jumper between the PE and N conductor in the su...

Page 5: ...the ENTER key When an incorrect password is entered the window with the error message will be displayed fig 5 In such a situation when this message disappears press the field with asterisks on the ope...

Page 6: ...conds and proceed with the station start procedure again If you failure to start the station again please contact the service personnel 5 2 WARRANTY PERIOD START When the station is started for the fi...

Page 7: ...e represented by the sign To specify the bending angle enter the value edition using the button located next to the yellow field entitled SET BENDING ANGLE the default value displayed is a dimension t...

Page 8: ...ction by pressing the button fig 11 Thereafter the program memorizes the overbending value and it bends to an angle considering a correction during the next bending This function significantly acceler...

Page 9: ...SET MODE button fig 14 The numeric keypad will appear fig 15 where the reset password must be entered the reset password is 1231 and then confirmed with the ENTER button The station enters the reset m...

Page 10: ...ange of bent busbars and bending parameters i e bending radius busbar thickness etc it is required to use different bending inserts The HG200 station offers this possibility As standard it is equipped...

Page 11: ...ig 8 The cutting mode screen is shown in figure 21 Insert a busbar into the working space Determine the distance from the cutting edge to the knife axis with the scale engraved on the table top Press...

Page 12: ...he LANGUAGE button fig 22 Select a language by touching the suitable flag on the screen fig 23 Fig 22 Fig 23 5 5 COUNTER OF THE STATION RUNNING TIME AND DATE OF THE NEXT INSPECTION To read the station...

Page 13: ...time and a date of the next technical inspection will show Fig 24 Fig 25 5 6 DATE AND TIME SETTING To set time Press the MENU button located in the left upper corner of the panel fig 8 Press the RESE...

Page 14: ...e clamp fig 33 Press and hold the foot switch Q3 to start the bending cycle When the operation is finished the piston rod returns automatically to the initial position To repeat the operation release...

Page 15: ...VHG200020614 14 Fig 27 Fig 28 Slide the bending mandrel into the hole in the body fig 29 fig 30 Fig Bending mandrel Fig 29 Fig 30 Mount the bending insert using the guiding elements fig 31 fig 32...

Page 16: ...VHG200020614 15 Fig 31 Fig 32 Connect the bending insert...

Page 17: ...VHG200020614 16 Fig 33 Close the safety clamp fig 34 Fig 34 6 2 CUTTING In case the station has just been started carry out the operations according to item 5 1...

Page 18: ...cutting cycle When the operation is finished the piston rod returns automatically to the initial position To repeat the operation release the foot switch and press it again Releasing the foot switch d...

Page 19: ...VHG200020614 18 Mount the bending insert using the guiding elements fig 37 fig 38 Fig 37 Fig 38 Catch the lock fig 39 and fasten fig 40...

Page 20: ...VHG200020614 19 Fig 39 Fig 40 Close the safety clamp fig 41 Fig 41...

Page 21: ...problems with accuracy during bending operation Hydraulic oil topping up should be carried out by an operator as necessary If no leaks are found an oil level check should be carried out every half a m...

Page 22: ...raulic power pack can only be operated by the persons trained in health and safety at work regulations and familiar with the power pack principle of operation TECHNICAL DATA Supply voltage 3x400 230 V...

Page 23: ...ompact housing of the power pack the oil tank hydraulic pump and electric motor are located The overflow valve and distribution valves are installed on the power pack housing The oil level sight glass...

Page 24: ...ty for the entire hydraulic system The maximum operating pressure set by the manufacturer on the overflow valve is 400 bar and cannot be changed during the station operation seal Special attention sho...

Page 25: ...and contact the service personnel Warranty repairs can only be carried out by the manufacturer service personnel or its authorised representatives Protect the station against adverse weather conditio...

Page 26: ...e When this message is frequently shown please contact the manufacturer service III NO CORRECT POWER SUPPLY MESSAGE When this message is displayed switch off the station with the main switch Q1 and th...

Page 27: ...earching processes are described in detail in item 2 3 VIII BENDING CUTTING PROCESS IN PROGRESS MESSAGE This message is a prompt and informs the station operator about the necessity of keeping the foo...

Page 28: ...ployee who is of age who has read the operation manual and has been trained in safety procedures for the station 2 Proper positioning of the operating elements should be checked prior to starting the...

Page 29: ...innymi odpadami zu ytego sprz tu oznakowanego symbolem przekre lonego kosza U ytkownik chc c pozby si sprz tu elektronicznego lub elektrycznego jest obowi zany do oddania go do punktu zbierania zu yt...