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Metalarm

 Series 3500 Metal Detectors

23

AUXILIARY RELAY WIRING

Figure 18 shows an auxiliary 230V AC relay connected 
to C of (TB1) and drawing its power from the same 
power supply as the Metalarm’s power supply.

Figure 19 is variation of Figure 18 wired so that the 
conveyor cannot operate when the power supply to 
the Metalarm is interrupted. SW2 should be in the 
down position “2” for this “failsafe” operation.

Troubleshooting

SUGGESTIONS FOR TROUBLE SHOOTING 
ENVIRONMENTAL INTERFERENCE

The Metalarm Control Unit generates a high frequency 
alternating field within and near the sensor coil. While 
the field is strongest on the sensor coil face or in the 
throat of the sensor coil, it is inherent in the sensor coil 
design that a certain amount of the field exists outside  
of the sensor coil. Certain environmental conditions 
may sometimes affect this alternating field causing 
false and erratic signals.

If after installation the unit does not work properly, 
check for compliance with the following hook-up and 
installation details before proceeding to the specific 
causes of interference.

All cable connections should be tight on the terminal 
blocks in the control unit.

The power source cables should be isolated from 
varying inductive loads and should be run in a 
separate conduit.

The control unit should have a good electrical  
ground connection.

In certain locations more than one problem may exist 
and the problems may be interrelated.

Observing the installation site and the operation of the 
metal detector for repeating symptoms is very helpful 
in isolating the causes of the problems.

Correlating malfunctioning occurrences is invaluable 
for environmental interference trouble shooting. 
Observe whether interference occurs at certain 
specific times and in conjunction with a  
specific activity.

Observe whether interference occurs when operated 
by certain personnel or only after physical change of 
the environment.

Use the following to help diagnose problems and 
problem sources and to implement  
corrective measures.

Basically environmental interference may be of 
four types:

• Movement of Metal
• Intermittent Loops of Metal surrounding the  

Sensor Coil

• Excessive Line Voltage Fluctuations
• Proximity to Severe RF Radiation Sources

MOVEMENT OF METAL

Large masses of metal such as shaker screens, 
metal deflection plates, vehicles etc. may affect metal 
detector operation even when at a considerable 
distance from the sensor coil. Other smaller masses 
of moving metal when sufficiently close to the search 
unit may also cause false trips. Interference may exist 
outside of the room or building and be hidden from 
operators’ view, such as vehicular traffic in an alley 
next to the building wall or a chain conveyor below or 
above the floor, or moving metal objects in an  
adjacent room.

CORRECTIVE MEASURES

• Secure moving metal objects or remove them 

altogether if possible, or replace with a 
non-metallic material. Re-route vehicular traffic.

• Place a metal shield securely fastened and 

stationary between the sensor and the source of 
interference. Place a shield as close to moving 
object as possible. The size of the shield will 
depend on the size of the moving object.

• Install the metal detector in another location free 

from interference sources.

Summary of Contents for METALARM 3500 series

Page 1: ...al Detectors Installation Operation and Maintenance Instructions ERIEZ MAGNETICS HEADQUARTERS 2200 ASBURY ROAD ERIE PA 16506 1402 U S A WORLD AUTHORITY IN SEPARATION TECHNOLOGIES MM 246A METALARM SERI...

Page 2: ...labels must be affixed to this product Should the safety label s be damaged dislodged or removed contact Eriez for replacement CAUTION Metal Detectors emit electromagnetic fields Contact the American...

Page 3: ...o High Frequency Inverters Bag Dropper 12 ELECTRICAL CONNECTIONS 14 Power Supply 14 Control Relay Contacts 15 Fuse 15 Sensor Coil Connections 15 OPERATING INSTRUCTIONS 18 Indicator Lights 19 Sensitivi...

Page 4: ...3 cables are routed separately from 1 and 2 Category 3b are to be spaced 2 5 cm 1 from Category 1 for each meter of run Category 3a cables are to be spaced 25 cm 10 from category 1 for each meter of r...

Page 5: ...ctors 5 The Metalarm 3500 and 3500 CE Metal Detector consists of a control unit one or more sensor coils dependent upon the application and optional accessories such as the sack dropper Description FI...

Page 6: ...llation Metal when detected can easily be removed from the conveyor belt There is no moving metal in the vicinity Any metal base plate present can be removed or replaced by non metallic material Any m...

Page 7: ...he conveyor mid way between two idler sets where There will not be a return idler or cross piece beneath the search coil There is not a joint in the conveyor frame Metal when detected can easily be re...

Page 8: ...notches in the bottom of the search coil at all four corners so as to lower the search coil within the conveyor frame FIGURE 3 Brackets not supplied to hold the search coil to the conveyor frame shoul...

Page 9: ...Electrical loops can be created from the metal detectors field in relation to the surrounding metal The idlers either side of the search coil should be checked to see that all nuts and bolts are tight...

Page 10: ...oles at 4 100mm spacing or longer depending upon the weight and width of the search coil Countersink the holes from the inside of the conveyor Locate the search coil into the cut out and clamp it in p...

Page 11: ...il should be mounted such that the conveyor belt passes above the plain surface of the coil with the resin side facing down INSTALLATION RECOMMENDATIONS FOR CONNECTING RFI FILTERSTO HIGH FREQUENCY INV...

Page 12: ...gh frequency earth currents flow and thereby minimize their harmful effect on other nearby sensitive devices All grounding leads in cluding the filter ground inverter ground and shielded cable grounds...

Page 13: ...on TB3 Also a jumper on the QM2 is required from TB2 12 to TB3 1 Refer also to the drawing on the follow ing page ADJUSTMENT Switch the power on to both the bag dropper and the Metal Detector It shoul...

Page 14: ...cont Electrical Connections The standard electrical connections are for power supply connections and for sensor coil connections Other cables may be added as necessary for control and monitoring funct...

Page 15: ...lication or for a maximum of 250V AC application Terminals 11 and 12 are used for a fault indication FUSE Note there is only one fuse on this Control Unit It is located on the front panel and is rated...

Page 16: ...configuration for optimum sensitivity The top and bottom search coils will be connected together by means of a 20 5 meter or 40 1 meter interconnecting cable FIGURE 13 There will then be one main cabl...

Page 17: ...a conductive material is being conveyed or when a certain size piece of metal is to be detected and all smaller pieces being ignored When in the TX RX configuration both the top and bottom search coi...

Page 18: ...ensor coil away from all surrounding metal and repeating the test After these adjustments the Detect light and the Reset light on the detector door may be illuminated Pressing the Reset lamp button wi...

Page 19: ...ome false alarms may nevertheless occur occasionally Such triggering is usually due to transient effects which are both infrequent and unpredictable Metallic framework encircling the search coil can a...

Page 20: ...ional optional features refer to Figure 16 Repairs Adjustments Note Consult Eriez metal detector technical help before adjusting any of the following settings Before changing any of the following adju...

Page 21: ...gested to perform adjustment of this control using a half turn per each sensitivity test until the desired level is achieved The actual threshold voltage level can be measured between TP 16 and TP 0 G...

Page 22: ...ay be necessary when the plant switch gear is generating electrical interference or brushes are arcing or when other electrical noise is being created This interference will propagate through the air...

Page 23: ...ting symptoms is very helpful in isolating the causes of the problems Correlating malfunctioning occurrences is invaluable for environmental interference trouble shooting Observe whether interference...

Page 24: ...being picked up by the sensor However the problem may also be a break on the sensor cable Check for breaks at this time and replace the cable if necessary If the cable is in good condition search for...

Page 25: ...Operate welding equipment only at times when metal detector is not required to operate Call the factory service department if unable to arrive at a satisfactory solution ELECTRONIC CIRCUIT BOARD REPL...

Page 26: ...7 Cable Gland PG 1 Brass 816516 As Req d 8 LED s MBC Red 816517 1 9 LED s MBC Yellow 816518 1 10 Front Label MA3500 CE 816519 1 11 Door Key 816520 1 12 Lamp 12V MBC 818594 2 SEARCH COIL CABLES DESCRI...

Page 27: ...521 1 23 Push Latch Arrow 2001 816522 3 24 Bargraph Module with Plug 816523 1 25 Control Knob 816524 3 26 Plain Cap for Control Knob 816525 1 27 Pointer Cap for Control Knob 816526 2 28 Relay 4p C O 8...

Page 28: ...0 345 4946 Fax 814 838 4960 International Fax 814 833 3348 Web Site http www eriez com e mail eriez eriez com Manufacturing Facilities AUSTRALIA BRAZIL CANADA CHINA INDIA JAPAN MEXICO SOUTH AFRICA UNI...

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