Ergon Crafco SUPER SHOT 125, Parts Manual

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Super Shot 125 DC 70CFM EU Part Manual
Chapter 5 Operating Instructions
©2022 by Crafco, Inc. All Rights Reserved
………………..…………………………………..….Operating Instructions 5-1
5.0 Operating Instructions
The Crafco Super Shot 125 Diesel Melter was developed to melt Crafco sealants. However, it
works well with most road asphalt and federal specification crack or joint sealants.
Note: DO NOT attempt to operate the machine without using these and all other instructions.
5.1 Preparing the Machine for Start Up
Step Action
1
Fill the engine fuel tank with ultra-low sulfur diesel fuel.
Note: Use No. 1 Diesel fuel in cold weather and No. 2 Diesel fuel in warm weather
2
Check the oil level in the engine crankcase. (Refer to the manufacturer’s instruction for
the engine.)
3
Check the hydraulic fluid level while at a temperature of 70°F (21.1°C). Add fluid if
necessary. See
Fig. 5-1 Hydraulic Fluid Level and Temp. Gauge
4
With the machine on level surface, check the heat transfer oil level while at a
temperature of 70°F. (21.1°C) The oil should be at the full mark on the dipstick. There
are two other full marks representing 0°F (-17.8°C) and 150°F (65.6°C). See
Fig. 5-2
Heat Transfer Oil Dip Stick . DO NOT overfill or spillage may occur when the oil is
heated and expands.
5
Make sure all toggle switches are turned “OFF” and all temperature control dials are
set to their minimum settings.
6 Check the oil level in the air compressor if this machine is so equipped.
WARNING
The safe
operation of this machine is the operator’s responsibility.
Use extreme care when operating this machine; safety is the result of being careful
and paying attention to details. Remember the diesel flame is approximately 2,200°F
(1,204.4°C). Some exposed parts of the machine reach 500°F (260°C), the sealant
400°F (204.4°C), and the hydraulic fluid 180°F (85.2°C).
Always put on protective clothing, gloves, hard-soled shoes, and safety glasses or a
face shield. Be sure that all joints and fittings are tight and leak proof. Immediately
replace any hose, that shows any signs of wear, fraying, or splitting. Tighten all bolts,
nuts, and screws every 100 hours.
Table 5-1 Preparing the Machine for Start Up