Ergon Crafco SUPER SHOT 125 Parts Manual Download Page 6

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Super Shot 125 DC 70CFM EU Part Manual

Table of Contents

1.0 About This Manual .................................................................................................................. 1-1

1.1 How to use this manual ....................................................................................................... 1-1

2.0 Safety Precautions .................................................................................................................. 2-1

2.1 General Safety .................................................................................................................... 2-1

2.2 Personal Safety ................................................................................................................... 2-1

2.3 Equipment or Operational Safety ......................................................................................... 2-1

2.4 California Proposition 65 ..................................................................................................... 2-2

All Crafco, Inc. Equipment ........................................................................................... 2-2

All Crafco, Inc. Equipment using a diesel engine ......................................................... 2-2

2.5 Towing or Driving for Transporting with Burner On .............................................................. 2-2

2.6 Safety Symbols and Notices ................................................................................................ 2-3

3.0 Limited Warranty ..................................................................................................................... 3-1

3.1 Warranty Claim Instructions................................................................................................. 3-2

4.0 Machine Specifications ........................................................................................................... 4-1

5.0 Operating Instructions ............................................................................................................. 5-1

5.1 Preparing the Machine for Start Up ..................................................................................... 5-1

5.2 Machine Start Up ................................................................................................................. 5-3

5.3 Air Compressor ................................................................................................................... 5-5

5.4 About the Heated Hose, Wand, Valve, and Tip Guard ......................................................... 5-6

5.5 Operating the Electric Hose ................................................................................................. 5-7

5.6 Dispensing the Material ....................................................................................................... 5-8

5.7 About the Active Screen Pump Protection ........................................................................... 5-8

5.8 Loading Material into the Sealant Tank ............................................................................... 5-9

Material Tank Depth Chart ......................................................................................... 5-10

5.9 Shutting Down and Cleaning Out the Machine .................................................................. 5-11

5.10 Storing the Electric Hose for Transport ............................................................................ 5-12

5.11 Overnight Heater Use ...................................................................................................... 5-13

5.12 Mounting a Skid Machine ................................................................................................ 5-14

5.13 Shot Timer Option ........................................................................................................... 5-15

5.14 Storing the Machine ........................................................................................................ 5-15

6.0 Maintenance Instructions ........................................................................................................ 6-1

6.1 Engine ................................................................................................................................. 6-1

6.2 Air Compressor ................................................................................................................... 6-1

6.3 Hydraulic System ................................................................................................................ 6-1

Summary of Contents for Crafco SUPER SHOT 125

Page 1: ...Parts Manual 26635N Revision E SUPER SHOT 125 DIESEL COMPRESSOR 70CFM EU MELTER...

Page 2: ...ne S N ________________________________ Hose S N __________________________________ Wand S N _________________________________ Pump S N _________________________________ Engine S N ___________________...

Page 3: ...6 5 General Maintenance Parts and Engine parts list 9 2 2020 D Added Ultra Low Sulfur note to the diesel changed to low idle on start up Fuel tank changed to a FMCSA compliant tank updated tables and...

Page 4: ...Super Shot 125 Diesel Compressor 70 CFM EU Melter PN 48300N...

Page 5: ......

Page 6: ...pecifications 4 1 5 0 Operating Instructions 5 1 5 1 Preparing the Machine for Start Up 5 1 5 2 Machine Start Up 5 3 5 3 Air Compressor 5 5 5 4 About the Heated Hose Wand Valve and Tip Guard 5 6 5 5 O...

Page 7: ...Transfer Oil 6 9 6 17 Material Pump Replacement 6 10 6 18 Flex Boom Adjustment 6 22 Strut Adjustment 6 22 Locked Position of the Flex Boom 6 22 Grease Zerk 6 23 Boom Swing Adjustment Nut 6 23 6 19 Wan...

Page 8: ...gger is not Working 8 25 RTD Sensor Ohms vs Temperature 8 26 8 4 Pump Troubleshooting 8 28 Symptom Material Does Not Dispense When the Pump is Activated 8 28 Pump Electrical Troubleshooting 8 29 Pump...

Page 9: ...9 13 Air Compressor Assembly PN 45345 9 36 9 14 Hydraulic Compressor Valve Assembly PN 45425 9 38 9 15 High Output Air Lance PN 47483N standard 9 40 9 16 High Output Air Lance with Water Separator PN...

Page 10: ...Fig 6 10 Agitator Shaft and Paddles Mounting 6 17 Fig 6 11 Pump Shaft Placement 6 18 Fig 6 12 Pump Shaft to Hydraulic Pump Motor Placement 6 19 Fig 6 13 Agitator Connecting Link 6 20 Fig 6 14 Agitator...

Page 11: ...lve Assembly PN 45420 9 16 Fig 9 9 Material Flow Control Assembly PN 46060 9 18 Fig 9 10 Pump Mixer Motor Assembly PN 44832 9 20 Fig 9 11 Diesel Burner Assembly PN 46380 9 22 Fig 9 12 Hydraulic Diagra...

Page 12: ...5 13 Table 5 11 Mounting a Skid Machine 5 14 Table 6 1 Air Compressor Maintenance Chart 6 1 Table 6 2 Maintenance Chart 6 4 Table 6 3 Service Instructions 6 5 Table 6 4 General Maintenance Parts 6 5...

Page 13: ...roller 8 8 Table 8 9 Burner Fuel Solenoid Test 8 8 Table 8 10 Burner Ignition Coil Test 8 9 Table 8 11 Sealant is Heating Slowly 8 11 Table 8 12 Basic Visual Troubleshooting 8 12 Table 8 13 Mixer Elec...

Page 14: ...CFM Compressor Melter Skid continued 9 7 Table 9 4 Tank Assembly All Models 9 9 Table 9 5 Control Box Assembly PN 47252N 9 11 Table 9 6 Engine Assembly PN 48000N 9 13 Table 9 7 Engine Assembly PN 4800...

Page 15: ...5 DC 70CFM EU Part Manual List of Tables Table 9 22 Wand Assembly PN 52200 9 43 Table 9 23 Super Shot Flex Boom 9 45 Table 9 24 Engine Cover Assembly PN 48120N optional 9 47 Table 9 25 Hot Air Lance o...

Page 16: ......

Page 17: ...tructed in this manual Maintain your machine regularly as stated in this manual 1 1 How to use this manual This manual is formatted to start each new chapter on the right page There may be a blank pag...

Page 19: ...perate the machine in buildings or work areas that do not have sufficient airflow Shut down the burner and the engine before refilling the fuel tank Make sure the mixer stops before adding solid mater...

Page 20: ...en transporting the machine is a violation of The Code of Federal Regulations CFR Title 49 Part 392 Subpart G 392 67 and may cause damage to the burner and or machine CAUTION The burner in your Crafco...

Page 21: ...notices The table below includes the most commonly used symbols and notices Symbol Item Remarks WARNING Warning Refers to possible bodily injury or death CAUTION Caution Refers to possible equipment d...

Page 22: ...rved Safety 2 4 Symbol Item Remark Crush Hazard Keep feet and legs clear Pinch Hazard Keep hands and feet clear Exhaust Hazard Avoid breathing engine exhaust Read Manual Read and understand operator a...

Page 23: ...maged by accident alteration abuse improper lubrication maintenance normal wear or other cause beyond our control The warranty provided herein extends only to the repair and or replacement of those co...

Page 24: ...ote All engine warranties are covered through the engine manufacturer If you need information for a distributor in your area please contact us and we will direct you to the closest engine distributor...

Page 25: ...ngle 14 355 6mm x 18 457 2mm Maximum Heat Input 246 000 BTUs Burner and Temperature Control Diesel forced air thermostatic control Engine Diesel 3 cylinder Model Yanmar 3TNV86CT 43 4 HP 3 000 RPM Driv...

Page 26: ......

Page 27: ...mperature of 70 F 21 1 C The oil should be at the full mark on the dipstick There are two other full marks representing 0 F 17 8 C and 150 F 65 6 C See Fig 5 2 Heat Transfer Oil Dip Stick DO NOT overf...

Page 28: ...ing Instructions 2022 by Crafco Inc All Rights Reserved Operating Instructions 5 2 Dipstick for Heat Transfer Oil Fig 5 1 Hydraulic Fluid Level and Temp Gauge Fig 5 2 Heat Transfer Oil Dip Stick Level...

Page 29: ...hold the RESET toggle switch in the DOWN position for 5 seconds then release The burner should ignite If the burner still does not ignite refer to 8 1 1 Symptoms Burner will Not Ignite to determine t...

Page 30: ...allow the material to heat longer If the hose still does not dispense shut the machine down locate and remove the plug in the line CAUTION DO NOT twist or kink the hose Avoid sharp bends and continuo...

Page 31: ...rts as damage will occur to the compressor The PN48300N is equipped with the 100 CFM compressor and a clean burning diesel engine that reduces power at very high elevations to meet emissions requireme...

Page 32: ...imes except when intentionally pumping material The Valve The wand has a disposable duckbill valve on the end which shuts off the flow of material when the pump is turned off and prevents excessive dr...

Page 33: ...ops heating Note This type of failure is not covered under the Crafco warranty 1 Set the hose temperature at 380 F or manufacturer recommended operating temperature 2 Allow the hose to be turned on an...

Page 34: ...proper operating temperatures 2 Turn the pump speed control to the lowest setting by turning the speed control knob fully clockwise 3 With the wand tip inserted in the shoebox on top of the melter de...

Page 35: ...ing severe burns Never throw blocks of material directly into tank Hot material splash hazard will result 1 To load material into the sealant tank first open the lid For approximate material volume se...

Page 36: ...123 22 99 97 378 46 8 37 20 140 82 95 32 360 86 9 41 85 158 42 90 67 343 26 10 46 50 176 02 86 02 325 66 11 51 15 193 62 81 37 308 06 12 55 80 211 23 76 72 290 46 13 60 45 228 83 72 07 272 86 14 65 10...

Page 37: ...t of the machine and lock the boom into position with the latch provided CAUTION DO NOT kink or twist the hose or permanent damage may result 2 Place the wand in the wand holder and lock the wand into...

Page 38: ...the latch provided 3 Place the hose in the hose guide and secure with the Velcro strap CAUTION Hose damage occurs if The hose is bent or moved when cold The hose is twisted or bent at a sharp radius...

Page 39: ...aterial and possibly the machine due to settled material which can harden in the bottom of the material tank 1 Attach the heater power cord to a suitable extension cord 2 Attach the extension cord to...

Page 40: ...ld result in damage and possible fire WARNING Mount the machine a minimum of 3 76mm above the truck bed Depending on the machine and airflow you may have to mount it higher to prevent excessive temper...

Page 41: ...moisture build up in the heating tank Evidence that moisture has collected in the heat transfer oil is a constant popping noise If this popping noise is heard warm the heat transfer oil to 300 F 149 C...

Page 42: ......

Page 43: ...daily See Table 5 1 Preparing the Machine for Start Up Step 3 Change hydraulic filter every 250 hours of machine operation Replace if necessary Change hydraulic fluid every 500 hours of operation 6 4...

Page 44: ...fresh material and causes longer heat up times The built up material will also prevent the material temperature sensor from reading accurately because it becomes insulated from the fresh material The...

Page 45: ...s do not align loosen screw in knob and align the line on the control knob with the calibration mark on the scale plate See Fig 6 1 Temperature Control Calibration 6 8 Cleaning the Melter We recommend...

Page 46: ...Assembly PN 48000N Other Engine Maintenance Refer to the manufacturer s operating and maintenance instructions for the engine Material Sensor Tube Check for HTO fluid X Add As needed Heat Transfer Oil...

Page 47: ...3 Make necessary adjustments and tighten all loose nuts or screws 4 Watch for leaks Tighten fittings or repair as necessary 5 Clean the external surfaces of the machine at regular intervals Note Refe...

Page 48: ...ulic Oil Filter 45438 Table 6 7 Hydraulic Oil Table 6 7 Table 6 7 Heat Transfer Oil Table 6 8 6 12 Recommended Spare Parts Quantity Description Part No 1 Temperature Controller Material 51672 1 Temper...

Page 49: ...ommended Fluids and Lubricants 48300N Application Recommended Full Point Fuel Ultra Low Sulfur Diesel 2 Warm Climate Ultra Low Sulfur Diesel 1 Cold Climate 30 Gal 113 l Engine Oil Refer to engine manu...

Page 50: ...fer Oil 3 Shell Turbo T 68 Group II Phillips 66 Magnus Oil 68 Shell Turbo T 68 Group II CAUTION The heat transfer oil in this machine is a grade that has been tested and recommended by Crafco Inc Usin...

Page 51: ...rainpipe Use a long screwdriver or steel rod to break up the hardened material from the drainpipe to allow the oil to flow Note Raise the front of the machine slightly to allow oil to flow towards the...

Page 52: ...xtremely hot Bodily contact with hot sealant can cause severe burns The high operating temperatures of this machine and the sealant it contains require that protective clothing gloves hard soled shoes...

Page 53: ...ial pump drive shaft 7 Remove the four 4 hydraulic hoses and put caps on all the ports Note Mark the hoses for ease of replacement 8 Remove the four 4 bolts holding the motor mount on top of the melte...

Page 54: ...Action 12 When the unit has cooled sufficiently remove the six 6 bolts holding the paddles on top of the screen 13 Remove the paddles from the tank 14 Lift the agitator shaft and screen assembly as h...

Page 55: ...p to the tank Note A clean pump was used in the figure below for clarity See 16 Lift the pump from the sealant tank WARNING Crush Hazard The pump weighs approximately 90 pounds 40 8 kg Take precaution...

Page 56: ...Step Action 17 Clean any sealant from the top of the pump mounting plate and clean the shaft holes See Fig 6 7 Cleaning of the Pump Mounting Plate CAUTION Premature pump wear results if the pump moun...

Page 57: ...d Maintenance Instructions 6 15 Table 6 15 Material Pump Replacement continued Step Action 18 Make sure that the pump shaft coupling fits correctly onto the new material pump before mounting the mater...

Page 58: ...Make sure the 1 material port matches the 1 hole in the pump plate there should be an alignment pin in the pump plate to insure the correct positioning Use new hardware to secure the material pump to...

Page 59: ...e Fig 6 10 Agitator Shaft and Paddles Mounting 21 Remove the paddles from the old screen assembly and bolt them to the new screen assembly using 6 13 x 1 bolts with 6 grade 8 washers The use of Loctit...

Page 60: ...agitator bearing using new hardware 2 grade 8 washers 2 lock washer and 2 13 hex nut Note Make sure the agitator spins freely at this point 24 Place the pump shaft into the agitator shaft You might ne...

Page 61: ...Instructions 6 19 Table 6 19 Material Pump Replacement continued Step Action 25 Place the motor mounting bracket back into place using new hardware 4 5 16 18 x 1 bolt and 4 5 16 lock washer 26 Slide t...

Page 62: ...r hydraulic motor in place and slide it toward the material pump hydraulic motor 28 Using a new chain assembly wrap the double chain around both sprockets with the master link provided with the chain...

Page 63: ...ial Pump Replacement continued Step Action 30 Slide the agitator hydraulic motor away from the material pump hydraulic motor to tighten the agitator chain and then tighten the 4 bolts that hold the ag...

Page 64: ...clamp at the base of each end of the strut and then pulling the pin out the clamp is attached to the pin 2 The factory set position on the strut is center hole on both ends of the strut If you desire...

Page 65: ...two Flex Boom bearings there is a grease zerk see maintenance chart for timetable for greasing these bearings Boom Swing Adjustment Nut 1 The tension on the boom brake can be adjusted this will contro...

Page 66: ...stall Note white black wire is routed under switch see Fig 6 17 Wire Routing on open terminals of terminal block Make sure to install completely under the clamp before tightening screws Torque screws...

Page 67: ...tuator lock pin and spring 3 Remove 2 4 40 x 1 2 pan head screws from switch then remove switch from handle 4 Remove 2 10 32 x 5 8 round head machine screw from terminal block then remove terminal blo...

Page 68: ...r Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions 2022 by Crafco Inc All Rights Reserved Maintenance Instructions 6 26 Fig 6 18 Terminal Block Wiring Fig 6 19 Actuator Spring Locat...

Page 69: ...DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions 2022 by Crafco Inc All Rights Reserved Maintenance Instructions 6 27 Fig 6 20 Actuator Trigger Assembly Spring location Switch lever locatio...

Page 70: ...y 3 Close the ball valve that is located inline before the burner fuel filter assembly 4 Unscrew the filter from the assembly using an oil filter or strap style wrench 5 Screw the new filter into plac...

Page 72: ......

Page 73: ...to ground If the item you are checking has a ground wire attached then use that ground or you can use a non painted surface on the frame 7 2 Checking AC Voltage with Multimeter Connect the probes to t...

Page 74: ...tric hose always use a clamp on amp meter See Fig 7 2 Clamp On Amp Meter Multimeter The amperage in the hose can reach as high as 35 amps Clamp the meter around one wire at a time Remember most clamp...

Page 75: ...y Crafco Inc All Rights Reserved How to Use a Multimeter 7 3 Fig 7 2 Clamp On Amp Meter Multimeter Ohms Sensors Hyd Coils Burner Ignition Coil Audible Continuity Hose Wand and wire connection DC Volta...

Page 76: ......

Page 77: ...he toggle switch to the ON position 3 Is the BURNER toggle switch in the ON position Yes go to Step 4 No turn the toggle switch to the ON position 4 Are both the Material and Hot Oil temperature dials...

Page 78: ...dc between the YEL CHI E wire on the burner relay in the control box and the BLK 2 wire on the relay Yes check for poor connection or broken wire between the burner relay in the control box and the pl...

Page 79: ...Vdc between terminal 6 GRY 1 on hot oil PAKSTAT and terminal 5 BLK 2 wire of the oil PAKSTAT Yes replace hot oil PAKSTAT No go to Step 5a 5a Is there 12Vdc between terminal 4 GRY 1 wire on the materia...

Page 80: ...erminal RED 3 wire and BLK EHI left terminal Yes check for loose or broken wires between the toggle switch and the relay No go to Step 11 11 Is there 12Vdc between crank lock out relay right terminal...

Page 81: ...minal red wire of power switch No go to Step 16 16 Is there 12Vdc between bottom terminal of circuit breaker RED EH1 wire and nearby ground source black wire Yes replace circuit breaker No go to Step...

Page 82: ...51672 ORN 1 WHT RED 1 BRN CH1 P ORN 1 ORN 1 ORN 1 ORN 1 GRN CH1 S GRY 1 GRN CH1 S WHT GRN TH1 6 WHT GRN TH1 17 GRN PUR BLU BLK 1 BLK 1 BLK 1 BLK 1 GRY 1 RED CH1 D YEL CH1 E WHT RED 1 BLK 2 BLK 2 BLK 2...

Page 83: ...re in the correct position Loosen the clamp holding the electrodes in place so they can be adjusted Inspect the porcelain ceramic insulator for any cracks Also check the tip of each of the electrodes...

Page 84: ...rple Fuel Solenoid wire should have 12Vdc after the delay 5 Twist the yellow wires together once voltage registers on the orange blue and purple wires Orange Blower Motor wire should maintain 12Vdc Bl...

Page 85: ...ll use them in Step 5 4 Check resistance between both springs Take note of the reading you will use it in Step 5 5 The igniter should be replaced if The difference between the two springs to ground re...

Page 86: ...5 32 FUEL PRESSURE GAUGE KIT BLEEDER NOZZLE LINE NUT COPPER FUEL LINE NUT AIR SHUTTER SCREW IGNITION COIL LOCKING TAB FUEL PRESSURE ADJUSTMENT SCREW FUEL PRESSURE GAUGE AIR BAND AIR SETTING AIR SHUTTE...

Page 87: ...est of the material inside the tank When the tank is empty use an air chisel to remove this built up material Remove as much as possible all around the tank including the roof of the material tank Rem...

Page 88: ...tch to the Reverse position Is the agitator moving Yes allow mixer to reverse for 15 seconds and then move the Mixer toggle switch to the Forward position Go to Step 6 No go to Table 8 13 Mixer Electr...

Page 89: ...convenience to retain visual troubleshooting ability No go to Step 2 2 Is there 12Vdc between the lid switch RED WHT TH1 and RED TH21 wires and a nearby ground source Check both wires on the bottom of...

Page 90: ...he Material PAKSTAT terminal 2 PNK 2 and BRN EH3 on the hose PAKSTAT terminal 2 and terminal 8 BLK 2 wire Refer to Fig 8 5 Mixer Schematic Yes check for loose connections or broken wires between PAKST...

Page 92: ...HARNESS RED TH1 21 BRN TH1 7 BRN TH1 15 BRN TH1 13 WHT BLK TH 11 WHT BLK TH1 12 RED WHT TH1 26 Detail View A A 8 5 4 1 14 13 12 9 HOT OIL 43391 MAT L HOSE CRANK LOCKOUT BURNER 32513 51678 HOSE 51691...

Page 93: ...x move the Mixer toggle switch to the Forward position and read the pressure gauge If the pressure needs to be adjusted use the pressure relief valve labeled RVA loosen the jam nut and adjust the pres...

Page 94: ...P PUMP PRESSURE RELIEF SET 1000 PSI RVA AGITATOR PRESSURE RELIEF SET 1200 PSI PRESSURE RELIEF JAM NUT ALLEN SCREW Fig 8 6 Hydraulic Valve Pressure Setting Agitation Direction Counterclockwise Hydrauli...

Page 95: ...er 8 Troubleshooting 2022 by Crafco Inc All Rights Reserved Troubleshooting 48300N 8 19 Fig 8 7 Din Plug Layout DIN PLUG 3 MIXER REVERSE DIN PLUG 1 MATERIAL PUMP REVERSE DIN PLUG 2 MATERIAL PUMP FORWA...

Page 96: ...OTE Use Fig 8 9 Hose Circuit Schematic while troubleshooting the hose electrical system Step Possible Cause If 1 Is there 12Vdc between BATT terminal of the generator and a nearby ground source lug on...

Page 97: ...eadout matches the table go to Step 4 No this hose needs to be repaired or replaced Contact Crafco Inc to send back the hose for repair 4 Check for continuity in the wand between D E and A NOTE Check...

Page 98: ...hapter 8 Troubleshooting 2022 by Crafco Inc All Rights Reserved Troubleshooting 48300N 8 22 Fig 8 8 Junction Box Voltage Testing Test 1 between black and white wires Test 3 between white and green wir...

Page 99: ...CK BLUE BLUE BLUE BLUE BLUE BLUE Hose Generator Wand t ENGINE HARNESS CHASSIS HARNESS TANK HARNESS BLU CH1 B WHT CH1 V BLK CH1 U Detail View A A 8 5 4 1 14 13 12 9 HOT OIL 43391 MAT L HOSE CRANK LOCKO...

Page 100: ...24 HEATER BLACK HEATER WHITE HEATER GREEN SENSOR WHT CH1 V SENSOR BLK CH1 U TRIGGER GRN WHT CH1 M TRIGGER RED CH1 L HEATER BLUE TRIGGER RED TRIGGER RED SENSOR BLACK SENSOR WHITE HEATER BLUE HEATER BLU...

Page 101: ...onnected from the terminal block and the trigger depressed to perform this test Yes go to Table 8 22 Basic Visual Pump Troubleshooting No go to Step 2 2 Disconnect the electrical connector between the...

Page 102: ...106 0 1108 1 1110 3 1112 4 1114 6 1116 7 1118 9 1121 0 1123 2 90 1125 3 1127 5 1129 6 1131 8 1133 9 1136 1 1138 2 1140 4 1142 5 1144 7 100 1146 8 1149 0 1151 1 1153 2 1155 4 1157 5 1159 7 1161 8 1164...

Page 103: ...62 5 1764 5 1766 6 1768 6 1770 6 1772 7 400 1774 7 1776 8 1778 8 1780 8 1782 9 1784 9 1786 9 1789 0 1791 0 1793 1 410 1795 1 1797 1 1799 2 1801 2 1803 2 1805 3 1807 3 1809 3 1811 4 1813 4 420 1815 4 1...

Page 104: ...aterial flow control to increase the flow No go to Step 4 4 Inside the control box and under the front panel find the relay cube for the pump It is found near the middle left hand side of the box It i...

Page 105: ...STAT No go to Step 2b 2b Is there 12 Vdc between the Hose PAKSTAT terminal 9 PNK 1 and RED TH1 21 wire and terminal 8 BLK 2 wire Yes check for a broken wire or poor wire crimp on terminal 1 PNK 1 wire...

Page 106: ...d back for repair 4a Disconnect the two red trigger wires in the junction box going toward the hose Move the wand end of the hose next to the junction box Is there continuity on the hose connector C s...

Page 107: ...re and the 13 terminal BLK 2 wire Yes go to Step 7 No go to Step 6a 6a Is there 12 Vdc between the burner toggle switch center post RED 3 wire and the pump relay base 13 terminal BLK 2 ground wire Yes...

Page 108: ...turn counterclockwise when you hold the Pump toggle switch in the Reverse position Yes this feature is working properly No go to Step 9a 9a Is the amber light ON when you hold the Pump toggle switch i...

Page 109: ...tch and the Pump toggle switch No if this is the case you would have had an agitator problem Call Crafco Inc and speak to a service technician 9e Unscrew the din plug center screw so you can pull the...

Page 110: ...BLUE BLUE BLUE BLUE Hose Generator Wand t BLU CH1 B WHT CH1 V BLK CH1 U BRN TH1 9 18 GA RED TFE ALL FOUR WIRES RED RED RED RED Trigger GRN WHT CH1 M RED CH1 L Detail View A A 8 5 4 1 14 13 12 9 HOT O...

Page 111: ...mp hydraulic motor cap off the fitting on the motor and use a 3000 PSI gauge with the proper JIC fitting attach it to the hose Start the diesel engine turn ON the main power in the control box pull th...

Page 112: ...r ECU determine that this mode is required a message will be displayed on the engine controller screen Regen Required This mode requires user input and will prohibit air compressor if equipped use whi...

Page 113: ...cycle has been activated warning of high exhaust temperatures REGEN INHIBIT Regen Inhibit Lamp When this lamp is illuminated a Regen cannot be performed and soot levels will continue to rise NCD Error...

Page 114: ...com global dealerlocator and locate your closest repair center To use the table find the SPN and FMI from the control panel screen and match it to the first column in the table listed as SPN FMI Pleas...

Page 115: ...Low temperature CB2 0 DPF middle temperature sensor High temperature CAA 3 DPF inlet temperature sensor Error high voltage CAA 4 DPF inlet temperature sensor Error low voltage CAA 0 DPF inlet temperat...

Page 116: ...error 279 5 Supply pump MPROP Disconnection 279 6 Supply pump MPROP Hi side Short circuit with GND 7F94B 3 Supply pump MPROP Lo side Short circuit with power supply 9D 18 Rail pressure error Rail pre...

Page 117: ...supply 7FAF2 3 E ECU internal Actuator relay 2 Short circuit with power supply 7FAF2 4 E ECU internal Actuator relay 1 Short circuit with GND 7FAF2 4 E ECU internal Actuator relay 1 Short circuit wit...

Page 118: ...40179 6 High fuel level 40179 7 Low battery voltage 40179 8 High battery voltage 40179 9 Under AC frequency 40179 10 Over AC frequency 40179 11 AC under voltage 40179 12 AC over voltage 40179 13 Batte...

Page 119: ...tage 40181 17 ECM communication 40181 18 Switched input configurable failure 1 40181 19 Switched input configurable failure 2 40181 20 Auxiliary sensor 1 40181 21 Auxiliary sensor 2 40181 22 Auxiliary...

Page 120: ......

Page 121: ...esigned to show general shape and size of a part and the relationship that part has to other parts Actual size and shape of parts or components may differ or vary from the actual part or component 9 1...

Page 122: ...Parts List 2022 by Crafco Inc All Rights Reserved Illustrated Parts List 9 2 9 2 Super Shot 125 Diesel 70 CFM Compressor Melter Skid 1 2 3 4 5 8 9 6 7 10 11 13 12 14 19 16 22 24 20 23 25 15 17 18 21...

Page 123: ...AIR LANCE HOLDER LATCH 1 9 26104 X 2 5 GRIP QUICK RELEASE PIN 1 10 45562 HOSE GUIDE 1 11 43768 WAND HANDLE 1 12 47483N LARGE FLOW COLD AIR LANCE 1 13 52200 ELECTRIC HEATED WAND ASSEMBLY 48 1 14 43842...

Page 124: ...Manual Chapter 9 Illustrated Parts List 2022 by Crafco Inc All Rights Reserved Illustrated Parts List 9 4 28 29 30 34 35 36 37 39 44 38 26 27 32 40 42 41 43 31 33 Fig 9 2 Super Shot 125 Diesel 70 CFM...

Page 125: ...ANK 1 33 26025 AIR BREATHER HEAT TRANSFER OIL 1 34 47475N DIP STICK HEAT TRANSFER OIL 1 35 45582 BOOM LOCK ASSEMBLY 1 36 46306 KNOB THREADED BOOM LOCK 1 37 43465 RTD SENSOR 2 38 51065 CORD GRIP RTD SE...

Page 126: ...125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 2022 by Crafco Inc All Rights Reserved Illustrated Parts List 9 6 47 48 45 46 49 Fig 9 3 Super Shot 125 Diesel 70 CFM Compressor Melter Ski...

Page 127: ...060 FLOW CONTROL VALVE 1 49 45579 BOOM SUPPORT ASSY 1 50 27170 3 8 ROUND SEALING TIP OPT 51 27171 ROUND SEALING TIP OPT 52 27173 SEALING SHOE OPT 53 27146 ELONGATED SEALING TIP OPT 54 43672 MOUNT STRO...

Page 128: ...25 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 2022 by Crafco Inc All Rights Reserved Illustrated Parts List 9 8 9 3 Tank Assembly 1 5 6 8 11 13 2 7 9 12 14 16 15 3 4 Fig 9 4 Tank Assembl...

Page 129: ...760 BEARING FLANGED 1 2 43321 CHAIN DRIVE 1 3 44163 KEY SPROCKET 1 4 44165 SPROCKET DRIVEN 1 5 43641 SHAFT DRIVE PUMP 1 6 43753 SHAFT AGITATOR 1 7 43649 PADDLE AGITATOR 2 8 43655 SCREEN PUMP 1 9 44850...

Page 130: ...ESSOR WORK LIGHTS BRN TH1 15 BRN TH1 13 BRN TH1 7 GRY 1 GRN CH1 S WHT GRN TH1 6 WHT GRN TH1 17 GRN PUR BLU GRN PUR BLU BLK 1 BLK 1 BLK 1 BLK 1 BLK 1 GRY 1 RED CH1 L GRN WHT CH1 M RED 3 BRN TH1 9 BLK E...

Page 131: ...READOUT 3 9 43391 TEMPERATURE CONTROLLER 150F 550F 1 10 51651 LIGHT 12VDC 4 11 51662 SOCKET RELAY 1 12 51661 RELAY DPDT 1 13 51663 SPRING RELAY HOLD DOWN 1 14 51673 RELAY SPDT 3 15 51670 SPACER CONTRO...

Page 132: ...nual Chapter 9 Illustrated Parts List 2022 by Crafco Inc All Rights Reserved Illustrated Parts List 9 12 9 5 Engine Assembly PN 48000N RIGHT PASS SIDE VIEW 1 2 4 8 12 13 16 3 5 6 9 10 11 14 17 15 7 18...

Page 133: ...ADIATOR 1 4 48146N LOWER RADIATOR HOSE 1 5 48148N RADIATOR 1 6 48144N OIL FILTER 1 7 48102N PULLEY GENERATOR 1 8 48135N ISOLATOR LOWER RADIATOR 2 NS 48134N ISOLATOR UPPER RADIATOR 1 9 48104N BRACKET R...

Page 134: ...DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 2022 by Crafco Inc All Rights Reserved Illustrated Parts List 9 14 LEFT DRIVER SIDE VIEW 19 22 23 26 25 24 21 20 Fig 9 7 Engine Assembly PN 48...

Page 135: ...48136N COOLANT OVERFLOW BOTTLE 1 NS 48162NW WRENCH FUEL FILTER HOUSING 1 20 48100N BRACKET RADIATOR LOWER DS SUPPORT 1 21 48161N V BELT ENGINE ACCESSORY 1 22 48160N ALTERNATOR ENGINE 1 23 48145N UPPER...

Page 136: ...Part Manual Chapter 9 Illustrated Parts List 2022 by Crafco Inc All Rights Reserved Illustrated Parts List 9 16 9 6 Hydraulic Control Valve Assembly PN 45420 2 3 7 5 6 9 8 4 1 Fig 9 8 Hydraulic Contr...

Page 137: ...Valve Assembly PN 45420 FIG ITEM PART NO DESCRIPTION QTY Fig 9 8 1 45418 VALVE DIRECTIONAL REXROTH 2 2 45436 COIL DIRECTIONAL VALVE REXROTH 4 3 45417 VALVE RELIEF 2 4 29897 FITTING 8 ORB X 8 MALE JIC...

Page 138: ...CFM EU Part Manual Chapter 9 Illustrated Parts List 2022 by Crafco Inc All Rights Reserved Illustrated Parts List 9 18 9 7 Material Flow Control Assembly PN 46060 1 2 3 4 5 Fig 9 9 Material Flow Contr...

Page 139: ...ed Illustrated Parts List 9 19 Table 9 9 Material Flow Control Assembly PN 46060 FIG ITEM PART NO DESCRIPTION QTY Fig 9 9 1 29869 3 8 TUBE X 1 2 O RING ELBOW 2 2 46077 KNOB ONLY 1 3 45431 CARTRIDGE FL...

Page 140: ...CFM EU Part Manual Chapter 9 Illustrated Parts List 2022 by Crafco Inc All Rights Reserved Illustrated Parts List 9 20 9 8 Pump Mixer Motor Assembly PN 44832 1 2 3 4 5 6 7 8 9 Fig 9 10 Pump Mixer Moto...

Page 141: ...tor Assembly PN 44832 FIG ITEM PART NO DESCRIPTION QTY Fig 9 10 1 22029 3 8 TUBE X 5 8 O RING ADAPTOR 2 2 22027 HYDRAULIC MOTOR MIXER 1 3 44809 HYDRAULIC MOTOR PUMP 1 4 29913 1 2 TUBE X 5 8 O RING ADA...

Page 142: ...ual Chapter 9 Illustrated Parts List 2022 by Crafco Inc All Rights Reserved Illustrated Parts List 9 22 9 9 Diesel Burner Assembly PN 46380 9 1 4 6 8 3 5 1 10 11 12 14 13 6 BACK VIEW SIDE VIEW 7 Fig 9...

Page 143: ...41949 IGNITION TRANSFORMER 1 2 41870 CAD EYE NOT SHOWN 1 3 42335 DC CONTROLLER 1 4 41890 BLOWER MOTOR 1 5 41970 COUPLING FUEL PUMP 1 6 41892 PUMP FUEL 1 7 41932 VALVE STEM FUEL SOLENOID 1 8 41933 COI...

Page 144: ...eserved Illustrated Parts List 9 24 9 10 Hydraulic Diagram PN 26663 Fig 9 12 Hydraulic Diagram PN 26663 10 9 8 6 4 5 14 1 13 11 12 2 7 MIXER MOTOR MATERIAL PUMP MOTOR HYDRAULIC VALVE HYDRAULIC COOLER...

Page 145: ...ITTING 20 ORB X 16 JIC REF 3 MIXER MOTOR TO HYDRAULIC VALVE AB PORT 22029 FITTING 10 ORB X 6 JIC REF 6M3K 6G 6FJX 6G 6FJX90L 36 HYDRAULIC HOSE 1 40311 FITTING 6 ORB X 6 JIC REF 4 HYDRAULIC VALVE AA PO...

Page 146: ...ll Rights Reserved Illustrated Parts List 9 26 Fig 9 13 Hydraulic Diagram PN 26663 continued 10 9 8 6 4 5 14 1 13 11 12 2 7 MIXER MOTOR MATERIAL PUMP MOTOR HYDRAULIC VALVE HYDRAULIC COOLER COMPRESSOR...

Page 147: ...HYDRAULIC VALVE T PORT TO HYDRAULIC COOLER ROADSIDE 29896 FITTING 8 ORB X 8 JIC REF 8M3K 8G 8FJX 8G 12FJX 63 HYDRAULIC HOSE 1 27692 16 FEMALE TUBE X 12 JIC REF 29977 16 O RING BRANCH TEE REF 10 COMPRE...

Page 148: ...ll Rights Reserved Illustrated Parts List 9 28 Fig 9 14 Hydraulic Diagram PN 26663 continued 10 9 8 6 4 5 14 1 13 11 12 2 7 MIXER MOTOR MATERIAL PUMP MOTOR HYDRAULIC VALVE HYDRAULIC COOLER COMPRESSOR...

Page 149: ...12G 12FJX 12G 12FJX 23 HYDRAULIC HOSE 1 29900 12 ORB X 12 JIC RUN TEE REF 14 HYDRAULIC PRESSURE PORT REAR PORT TO HYDRAULIC VALVE P PORT 29842 FITTING 12 ORB X 10 JIC REF 8M3K 8G 8FJX90L 8G 10FJX 144...

Page 150: ...125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 2022 by Crafco Inc All Rights Reserved Illustrated Parts List 9 30 9 11 Diesel Fuel Line Schematic 3 5 1 2 7 8 6 4 Fig 9 15 Diesel Fuel Lin...

Page 151: ...5 HOSE PUSH ON 1 26782 FITTING 1 4 MPT X 5 16 JIC ELBOW 1 26080 CLAMP GEAR 2 2 BURNER FUEL FILTER TO BURNER INLET BANJO FITTING REF 29650N HOSE ASSEMBLY 5 16 X 55 FUEL LINE 1 26767 FITTING 5 HOSE PUS...

Page 152: ...Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 2022 by Crafco Inc All Rights Reserved Illustrated Parts List 9 32 3 5 1 2 7 8 6 4 Fig 9 16 Diesel Fuel Line Schematic continued...

Page 153: ...ALVE 26782 FITTING 1 4 MPT X 5 16 JIC ELBOW 1 26767 FITTING 5 HOSE PUSH ON 1 29663N HOSE ASSEMBLY 5 16 X 107 FUEL LINE 1 29984 HOSE BARB 1 4MPT X 5 16 HOSE 1 6 BURNER RETURN TO DIESEL TANK 26756N ADAP...

Page 154: ...NGINE STARTER GROUND TO ENGINE 2 3 1 BURNER PLUG BATTERY CIRCUIT BREAKER 1 MATERIAL PUMP REVERSE 2 MATERIAL PUMP FORWARD 4 MIXER FORWARD 3 MIXER REVERSE LID SWITCHES MIXER FWD 4 MIXER REV 3 PUMP FWD 2...

Page 155: ...ig 9 17 1 47498N HOSE CABLE ASSY SS125DC100 1 2 38230N HARNESS CHASSIS 1 3 38330N HARNESS TANK 1 4 43886 CABLE ASSEMBLY COMPRESSOR VALVE 1 5 52348N BATTERY CABLE ENGINE TO GROUND LUG 1 6 52354N BATTER...

Page 156: ...Chapter 9 Illustrated Parts List 2022 by Crafco Inc All Rights Reserved Illustrated Parts List 9 36 9 13 Air Compressor Assembly PN 45345 5 6 7 9 10 11 17 13 14 15 16 18 20 21 22 1 2 3 4 8 12 19 Fig...

Page 157: ...AIR 1 8 45320 COMPRESSOR ROTARY VANE 1 9 45347 SHAFT COMPRESSOR DRIVE 1 10 45346 PLATE MOTOR ADAPTER 1 11 45327 MOUNTING PLATE VALVE 1 12 45425 VALVE HYDRAULIC 1 13 45476 RETURN LINE COMPRESSOR 1 14...

Page 158: ...t Manual Chapter 9 Illustrated Parts List 2022 by Crafco Inc All Rights Reserved Illustrated Parts List 9 38 9 14 Hydraulic Compressor Valve Assembly PN 45425 1 2 3 4 6 5 8 9 7 Fig 9 19 Hydraulic Comp...

Page 159: ...PART NO DESCRIPTION QTY Fig 9 19 1 45417 VALVE RELIEF 1 2 45429 VALVE LOGIC RELIEF 1 3 45426 COIL SOLENOID VALVE 1 4 45424 VALVE SOLENOID 1 5 FITTING 12 ORB X 10 JIC STRAIGHT 2 6 45436 FLOW CONTROL P...

Page 160: ...l Rights Reserved Illustrated Parts List 9 40 9 15 High Output Air Lance PN 47483N standard FIG ITEM PART NO DESCRIPTION QTY Fig 9 20 1 70250 3 4 SWIVEL 1 2 47488N FITTING 3 4 AIR HOSE 1 1 2 Fig 9 20...

Page 161: ...491N optional FIG ITEM PART NO DESCRIPTION QTY Fig 9 21 1 51405 1 2 X 1 2 NPT HEX NIPPLE 1 2 70250 3 4 SWIVEL 1 3 47488N FITTING 3 4 AIR HOSE 1 4 47490N FILTER WATER SEPARATOR 1 N A 47491S WATER SEPAR...

Page 162: ...125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 2022 by Crafco Inc All Rights Reserved Illustrated Parts List 9 42 9 17 Wand Assembly PN 52200 1 2 3 4 6 7 8 9 10 11 Fig 9 22 Wand Assembl...

Page 163: ...ESCRIPTION QTY Fig 9 22 1 52204 COVER WAND 1 2 50278 TIP GUARD LONG CLAMP ON 1 3 52206 CORD ASSEMBLY 1 4 52201RN HANDLE WAND RIGHT W INSERTS 1 5 52201LN HANDLE WAND LEFT NOT SHOWN 1 6 52208 SWITCH WAN...

Page 164: ...ot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 2022 by Crafco Inc All Rights Reserved Illustrated Parts List 9 44 9 18 Super Shot Flex Boom 1 2 4 3 5 6 7 8 10 9 Fig 9 23 Super Shot Fl...

Page 165: ...N QTY Fig 9 23 1 52532N HOSE HANGER 2 2 20144 3 8 CHAIN SHACKLE W SCREW PIN 1 3 52510N BOOM ARM ASSY SS FLEX BOOM 1 4 52531S BOOM STRUT SERVICE PART 1 5 52520N BOOM MAST ASSY SS FLEX BOOM 2 6 52533N B...

Page 166: ...rt Manual Chapter 9 Illustrated Parts List 2022 by Crafco Inc All Rights Reserved Illustrated Parts List 9 46 9 19 Engine Cover Assembly PN 48120N optional 1 2 3 5 6 7 10 11 4 9 8 Fig 9 24 Engine Cove...

Page 167: ...AW LATCH 1 3 48127N HINGE DOOR YANMAR 1 4 48128N RADIATOR FILL DOOR 1 5 28671 5 16 S A E FLAT STEEL WASHER 24 6 28646 5 16 LOCK WASHER 24 7 28715 5 16 18 X 3 4 HX HEAD BOLT 24 8 48130N ENGINE COVER RA...

Page 168: ...ustrated Parts List 2022 by Crafco Inc All Rights Reserved Illustrated Parts List 9 48 9 20 Hot Air Lance optional Fig 9 25 Hot Air Lance optional 16 1 7 1 3 2 1 1 6 1 11 1 8 1 17 1 4 1 9 1 5 1 19 1 1...

Page 169: ...7 28340 BUSHING 1 4 NPT X 1 8 NPT 1 8 45654 PRIMARY BURNER TUBE 1 9 45657 AIR LANCE TUBE 1 10 45668 AIR ORIFICE A 125 1 11 45653 MAIN BURNER TUBE 1 12 45670 SCREW 10 32 X 1 2 ALLEN SCREW 4 13 45672 S...

Page 170: ......

Page 171: ...4 Disk Assembly 27164 6 Disk Assembly Crafco Swivel Disk Applicator 27120 3 Swivel Applicator 27130 4 Swivel Applicator Crafco Sealing Foot Flush 27154 1 4 Flush 27155 3 8 Flush Crafco Sealing Foot Pr...

Page 172: ...and Accessories 10 2 Crafco Heavy Duty Squeegee with Aluminum Handle 27199 27195 Replacement Blade Super Shot Drip Stopper Use with 50270 Duckbill 27114 Tip Adapter 27115 Shroud Tip Adapter Crafco Du...

Page 173: ...EU Part Manual Chapter 10 Tools and Accessories 2022 by Crafco Inc All Rights Reserved Tools and Accessories 10 3 Crafco Low Velocity Heat Lance 32259 Crafco Hand Torch W 20ft Hose 25012 W 12ft Hose...

Page 174: ......

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Page 176: ...2022 Crafco Inc...

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