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CAUTION:

 Equipment damage! 

Over-charging and excessive gas precipitation may damage the battery 

plates and activate material shedding on them. Too high an equalizing 
charge or for too long may cause damage.   

Please carefully review the specific requirements of the battery used in the system. 

Some types of batteries benefit from equalizing charge on a regular basis, which is 
able to stir electrolyte, balance battery voltage and accomplish chemical reaction. 
Equalizing charge increases battery voltage, higher than the standard complement 
voltage, which gasifies the battery electrolyte. 

The controller will equalize the battery on 28th each month. The constant equalization 
period is 0~180 minutes. If the equalization isn‟t accomplished in one-time, the 
equalization recharge time will be accumulated until the set time is finished. Equalize 
charge and boost charge are not carried out constantly in a full charge process to 
avoid too much gas precipitation or overheating of battery. 

NOTE:   
1) Due to the influence of ambient circumstance or load working, the battery 
voltage can’t be steady in constant voltage, controller will accumulate and 
calculate the time of constant voltage working. When the accumulated time 
reach to 3 hours, the charging mode will turn to Float Charging. 

2) If the controller time is not adjusted, the controller will equalize charge 
battery once every month following the inner time. 

C) Float Charging 

After the Constant voltage stage, the controller will reduce charging current to Float 
Voltage setpoint. This stage will have no more chemical reactions and all the charge 
current transforms into heat and gas at this time. Then the controller reduces the 
voltage to the floating stage, charging with a smaller voltage and current. It will reduce 
the temperature of the battery and prevent the gassing and charging the battery 
slightly at the same time. The purpose of Float stage is to offset the power 
consumption caused by self consumption and small loads in the whole system, while 
maintaining full battery storage capacity.     

In Float charging stage, loads are able to obtain almost all power from solar panel. If 
loads exceed the power, the controller will no longer be able to maintain battery 
voltage in Float charging stage. If the battery voltage remains below the Recharge 
Voltage, the system will leave Float charging stage and return to Bulk charging stage. 

 
 

Summary of Contents for Tracer1206AN

Page 1: ...Tracer AN Series MPPT Solar Charge Controller User Manual Models Tracer1206AN Tracer2206AN Tracer1210AN Tracer2210AN Tracer3210AN Tracer4210AN...

Page 2: ......

Page 3: ...ts inside the controller DO NOT disassemble or attempt to repair the controller Mount the controller indoors Prevent exposure to the elements and do not allow water to enter the controller Install the...

Page 4: ...Instructions 7 2 1 General Installation Notes 7 2 2 PV Array Requirements 7 2 3 Wire Size 10 2 4 Mounting 11 3 Operation 14 3 1 Button 14 3 2 Interface 14 3 3 Setting 16 3 4 Accessories optional 21 4...

Page 5: ...system performance and support all around electronic protection functions including overcharging and over discharging protection to minimize damages to components of the system caused by incorrect in...

Page 6: ...et the parameters via mobile phone APP or PC software Full load operation without any drop in capacity within the range of working environment temperature Extensive electronic protection 1 2 Character...

Page 7: ...of the array The tracking process is fully automatic and does not need user adjustment As the Figure 1 2 the curve is also the characteristic curve of the array the MPPT technology will boost the batt...

Page 8: ...Power Point As the below Figure 1 3 shows Figure 1 3 Mutil MPP Curve If the program works improperly after appearing Multi MPP the system will not work on the real max power point which may waste mos...

Page 9: ...ost These two stages are not carried out constantly in a full charge process to avoid too much gas precipitation or overheating of battery Boost Charging The Boost stage maintain 2 hours in default us...

Page 10: ...constant voltage controller will accumulate and calculate the time of constant voltage working When the accumulated time reach to 3 hours the charging mode will turn to Float Charging 2 If the control...

Page 11: ...s to secure cables and prevent them from swaying in mobile applications Lead acid battery and lithium battery are recommended other kinds please refer to the battery manufacturer Battery connection ma...

Page 12: ...Best Max Best 12V 2 1 1 1 1 24V 2 1 1 1 1 NOTE The above parameter values are calculated under standard test conditions STC Standard Test Condition Irradiance 1000W m2 Module Temperature 25 Air Mass1...

Page 13: ...xceeds the rated charging power of controller then the charging time as per the rated power will be prolonged so that more energy can be obtained for charging the battery However in the practical appl...

Page 14: ...ay are assumed to be identical Isc short circuit current amps Voc open circuit voltage Model Max PV input current Max PV wire size Tracer1206AN Tracer1210AN 10A 4mm2 12AWG Tracer2206AN Tracer2210AN 20...

Page 15: ...h flooded batteries Do not install in a confined area where battery gas can accumulate WARNING Risk of electric shock When wiring the solar modules the PV array can produce open circuit voltages in ex...

Page 16: ...ION A fuse which current is 1 25 to 2 times the rated current of the controller must be installed on the battery side with a distance from the battery not greater than 150 mm CAUTION If the controller...

Page 17: ...CAUTION If the remote temperature sensor is not connected to the controller the default setting for battery charging or discharging temperature is 25 C without temperature compensation Connect the ac...

Page 18: ...Press the ENTER button Browsing Mode Press the SELECT button Setting Mode Press the ENTER button and hold on 5s to enter the setting mode Press the SELECT button to set the parameters Press the ENTER...

Page 19: ...el shows empty battery frame blink fault icon blink Battery over voltage Battery level shows full battery frame blink fault icon blink Battery over temperature Battery level shows current value batter...

Page 20: ...the ENTER button and hold 5s under the PV power interface and the value is flashing Step 2 Press the ENTER button to clear the generated energy 2 Switch the battery temperature unit Press the ENTER b...

Page 21: ...ge Control Parameters Below parameters are in 12V system at 25 C please double the values in 24V system Battery type Voltage Sealed Gel Flooded User Over Voltage Disconnect Voltage 16 0V 16 0V 16 0V 9...

Page 22: ...3 Setting the control voltage value The following rules must be observed when modifying the parameter values in User for lead acid battery Over Voltage Disconnect Voltage Charging Limit Voltage Equal...

Page 23: ...the deviation is higher than 0 2V the manufacturer will assume no liability for any system malfunction caused by this 4 Local load mode Operation Step1 Press the ENTER button and hold on 5s under the...

Page 24: ...be disabled and display 2 n Load working mode settings 1 PC setting Connection Download software http www epever com PC Software for the Solar Charge Controller 2 APP software setting Download softwa...

Page 25: ...mote Meter MT50 MT50 can display various operating data and fault of the system The information can be displayed on a backlit LCD screen the buttons are easy to operate and the numeric display is read...

Page 26: ...22...

Page 27: ...e battery temperature through an external temperature sensor The controller stops working when its temperature exceeds 65 C and begins working when its temperature is below 55 C Lithium Battery Low Te...

Page 28: ...hen the battery voltage is restored to or above LVR low voltage reconnect voltage the load will recover Battery Overheating The controller will automatically turn the system off But while the temperat...

Page 29: ...that all the system components are ground connected tightly and correctly Confirm that all the terminals have no corrosion insulation damaged high temperature or burnt discolored sign tighten termina...

Page 30: ...12mA Discharge circuit voltage drop 0 23V Temperature compensate coefficient 3mV 2V Default Grounding Common negative RS485 interface 5VDC 100mA LCD backlight time 60S Default When a lead acid batter...

Page 31: ...10AN Dimension 172x139 x 44mm 220x154x 52mm 228x164x55mm 252x180x63mm Mounting dimension 130x130mm 170x145mm 170x164mm 210x171mm Mounting hole size 5mm Terminal 12AWG 4mm2 6AWG 16mm2 6AWG 16mm2 6AWG 1...

Page 32: ...nversion Efficiency Curves Illumination Intensity 1000W m 2 Temp 25 C Model Tracer1206AN 1 Solar Module MPP Voltage 17V 34V Nominal System Voltage 12V 2 Solar Module MPP Voltage 34V 45V Nominal System...

Page 33: ...29 Model Tracer1210AN 1 Solar Module MPP Voltage 17V 34V Nominal System Voltage 12V 2 Solar Module MPP Voltage 34V 51V 68V Nominal System Voltage 24V...

Page 34: ...30 Model Tracer2206AN 1 Solar Module MPP Voltage 17V 34V Nominal System Voltage 12V 2 Solar Module MPP Voltage 34V 45V Nominal System Voltage 24V...

Page 35: ...31 Model Tracer2210AN 1 Solar Module MPP Voltage 17V 34V Nominal System Voltage 12V 2 Solar Module MPP Voltage 34V 45V 68V Nominal System Voltage 24V...

Page 36: ...32 Model Tracer3210AN 1 Solar Module MPP Voltage 17V 34V Nominal System Voltage 12V 2 Solar Module MPP Voltage 34V 45V 68V Nominal System Voltage 24V...

Page 37: ...33 Model Tracer4210AN 1 Solar Module MPP Voltage 17V 34V Nominal System Voltage 12V 2 Solar Module MPP Voltage 34V 45V 68V Nominal System Voltage 24V...

Page 38: ...34 Annex II Dimensions Tracer1206 1210AN Unit mm...

Page 39: ...35 Tracer2206AN 2210AN Unit mm...

Page 40: ...36 Tracer3210AN Unit mm...

Page 41: ...37 Tracer4210AN Unit mm Any changes without prior notice Version number 1 0...

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Page 44: ...BEIJING EPSOLAR TECHNOLOGY CO LTD Tel 86 10 82894112 82894962 Fax 86 10 82894882 E mail info epsolarpv com Website http www epsolarpv com http www epever com...

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