Manual control unit
for
@DRIVE
®
@PAD
Quick
start-up
Paramet
e
risation
C
ontrol
Instruction manual
Page 1: ...Manual control unit for DRIVE PAD Quick start up Parameterisation Control Instruction manual ...
Page 2: ...demark EPA assumes no liability for their free usage The illustrations and texts have been compiled with great care However the possibility of errors cannot be ruled out The compilation is made without any guarantee General note on gender equality EPA is aware of how language impacts gender equality and always makes an effort to reflect this in documentation Nevertheless for the sake of readabilit...
Page 3: ...ectronic media Commercial use or distribution of the texts displayed models diagrams and photographs appearing in this product are not permitted This manual may not be reproduced stored transmitted or translated in any form or by means of any media in whole or in part without prior written permission ...
Page 4: ...1 5 2 Disassembly disposal 5 1 6 Proper use 6 1 7 Responsibility 6 1 8 Contacts for further information 7 2 Overview of PAD 8 2 1 Scope of delivery 8 2 2 Model description 8 2 3 Description of PAD 9 2 3 1 Functions 9 3 Operation 10 3 1 Function of buttons 10 3 2 Navigation and input 11 3 3 Menu 12 3 4 Motor detection 13 3 5 Specifying nominal value for the rotation speed 17 3 6 Parameter group men...
Page 5: ...in a safe place It applies exclusively to the PAD from EPA GmbH Provide the operator of the system with this manual so it is available when needed 1 1 1 Other applicable documents This refers to all manuals that describe how to operate the drive control system and any other manuals for the equipment used Download the 3D files stp for DRIVE and adapter plates from www epa de A description of parame...
Page 6: ...asures to avoid danger are not followed DANGER means that life threatening personal injury can occur WARNING means that severe personal injuries can occur CAUTION means that mild to moderate personal injuries can occur NOTE means that material damage can occur 1 2 3 Information Important information without risks to persons or property is represented by the symbol on the left 1 2 4 Text symbols 1 ...
Page 7: ... 108 EC of the Council You can download the Declaration of Conformity at www epa de 1 5 Safety instructions The following warnings precautionary measures and comments are provided for your safety and serve to prevent damage to the drive control and the components connected to it This chapter contains warnings and information that are generally applicable when handling drive controls They are split...
Page 8: ... TO ELECTRIC SHOCK Hazardous currents are present on the motor and drive control These can lead to injury or death When working on the device de energize the device and secure it from being switched on again NOTE This operating manual must be kept near the device and available to all users 1 5 2 Disassembly disposal Components with electronic parts may not be disposed of along with normal househol...
Page 9: ...property damage The warranty provided by EPA will be invalidated in such cases 1 7 Responsibility As a basic principle electronic devices are not fail safe The operator and or the contractor setting up the machine or system is responsible for ensuring that the drive switches to a safe state if the device fails The Electrical equipment of machines section in DIN EN 60204 1 VDE 0113 1 2007 06 Safety...
Page 10: ...7 1 8 Contacts for further information Further information is available from Central service hotline Phone 49 0 6181 9704 44 Monday Friday 8 am to 16 pm local time E mail service epa de Website address www epa de ...
Page 11: ...unction description 2 1 Scope of delivery Compare your product with the scope of delivery provided below Fig 1 Scope of delivery 1 PAD manual control unit 2 Communication cable with RJ11 and M12 plug 3 Brief instruction 2 2 Model description EPA PAD manual control unit for read out and parameterizing ...
Page 12: ...ming from the DRIVE drive control The PAD may only be operated with the DRIVE drive control Any other connection is not allowed Fig 3 PAD with DRIVE drive control 4 Communication cable 5 M12 socket 1 DRIVE drive control 2 PAD manual control unit 3 RJ11 socket 2 3 1 Functions The following functions are possible with the PAD Parametrisation of device configuration Control e g locking and releasing ...
Page 13: ...www epa de 10 3 Operation 3 1 Function of buttons Fig 4 Button functions 1 Confirm buttons 2 UP DOWN buttons LEFT RIGHT buttons 3 Start button 4 Stop button ...
Page 14: ...rs and submenu Back One menu level higher Cancel End entry without saving Change Call up edit mode cursor blinks Save Save selection entry or change Enter Confirm the selected parameter set Start Command for motor detection Enter Procedures Displaying tens hundreds thousands place Press LEFT arrow until the desired tens hundreds or thousands place is displayed Displaying decimal places Press RIGHT...
Page 15: ...r 3 6 Contains advanced parameters for special uses The expert mode is activated in the main menu see Fig 5 View of main menu The PAD always starts in standard mode If the PAD is de energized the standard mode is active again 01 Actual values 02 Parameter group 20 Actual fault 21 Fault memory 30 Automatic Motor detection 40 Control 50 Expert mode 80 Read parameter 81 Write parameter 82 Delete para...
Page 16: ...ing switched on again Procedures 1 De energize drive control 2 Unscrew the four screws from the drive control housing cover and remove the cover 3 For the hardware enable connect the 24 volt DC hardware to the DRIVE connect the application board to the En HW terminal This voltage can be supplied externally or from the 24V out terminal For these refer to the DRIVE operating manual 4 Screw the cover...
Page 17: ...r parameter Motor type 7 Determine the following six motor data from the type plate see example Fig 6 Motor type plate example No Menu item in the PAD According to the example on the template 1 Motor current 26 5 A 2 Motor power 15 kW 3 Motor speed 2 945 rpm 4 Motor frequency 50 Hz 5 Motor voltage 400 V 6 Motor cosφ 0 90 Tab 1 Determined motor data for motor detection example ...
Page 18: ...e with the PAD under the corresponding menu items The values for stator resistance and leakage induct are determined during motor detection These values are automatically determined and entered during motor detection Fig 7 View of menu structure for motor data Always observe the following during motor detection Asynchronous motor The shaft must not rotate during motor detection Synchronous motor T...
Page 19: ...tor detection is completed when the DRIVE is restarted and the green LED on DRIVE lights up continuously If the PAD is unplugged from the M12 interface during the active controlling process the DRIVE stops with error 21 Bus Time Out and the red LED lights up continuously The motor detection is completed ...
Page 20: ...arameter group Expert mode Basic parameter Low speed Procedures 1 As the nominal value source set 3 MMI PC 02 Parameter groups Basic parameter Reference channel 2 As the software enable signal set 9 Autostart and save 02 Parameter groups Basic parameter Enable software 3 Under the menu item 40 Control set a nominal value in Using the UP DOWN LEFT or RIGHT arrows set the desired percentage A negati...
Page 21: ...rol mode Process controller Low speed High speed Deceleration 1 Acceleration 1 Deceleration 2 Acceleration 2 Ramp selection Ref channel 02 Parameter groups Enable software Start protect Rotation direction Reset Automatic reset Quan auto reset Preset speed mode Preset speed 1 Preset speed 7 MOP digital in MOP step range MOP step time MOP resp time MOP ref memory PID prop gain PID prop gain PID prop...
Page 22: ...lter time AI2 function AI2 phy unit AO1 function AO1 min output AI1 max input DO1 function DO1 on DO1 off DO2 function DO1 on DO1 off Relay1 function Relay1 on Relay1 off Relay1 on delay Relay1 off delay Relay2 function Relay2 on Relay2 off Relay2 on delay Relay2 off delay Special function External fault 1 External fault 2 Curr limit Curr limit s Factor gearbox Stall detection Stall time Para set ...
Page 23: ...t 10 Process data in 3 Processdata in 6 Motor type i2t fac mot I2T time Opt stat resist Motor current Motor power Motor speed Motor frequency Motor resistance Leakage induct Motor voltage Motor cos phi Holding current time Stator induct Nominal flux Controller t Control method Encoder type Enc line count Encoder offset Flying restart Switching frequency Speed control Kp Speed control Tn Slip trimm...
Page 24: ...5 Approvals standards and guidelines This chapter contains information about the respective approvals standards and guidelines For binding information about the particular approvals please refer to the relevant type plate 5 1 Standards and guidelines The following specifically apply Directive on Electromagnetic Compatibility Directive 2004 108 EC of the Council EN 61800 3 2004 ...
Page 25: ...s 21 EMC standard 21 Expert mode 18 F Functions of buttons 10 I Information 7 Initial operation 13 L Legal notice M Menu 12 Menu structure for motor data 15 N Navigation 11 O Operation 10 P Parameter group expert mode 18 Parametrisation 2 Proper use 5 R Regulations 5 S Safety instructions 4 Standard mode 12 Standards 21 T Technical data 21 ...
Page 26: ...www epa de 23 7 Notes ...
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Page 28: ...for labeling and are mentioned without taking into account any commercial protection right the lack of the marking of a possibly existent commercial protection right does not mean that the used company and or product name is available The EPA logo is a registered trademark for the EPA GmbH All rights reserved Technical changes without notice Release 09 2013 Ord no 50275568 All information without ...
