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SmartRadar

FlexLine

©

2007

Installation Guide

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Summary of Contents for SmartRadar FlexLine

Page 1: ...SmartRadar FlexLine 2007 Installation Guide ...

Page 2: ...l 7 2 9 Accordance to regulations 7 2 10 Compliance to FCC R TTE 8 3 Product Description 10 3 1 SmartRadar components 10 3 2 SmartRadar FlexLine 10 3 3 SmartView 12 3 4 SmartConn 12 3 5 Configurations 13 4 Installation 14 4 1 Safety 14 4 2 Receipt 14 4 3 Storage 15 4 4 Before installation 15 4 5 Installation overview 16 4 6 Mechanical installation 17 4 7 Preparations for installation with SmartCon...

Page 3: ...g the compound glands conduits and stopping plugs without SmartConn 22 4 11 Electrical connection 23 4 12 Finishing installation with SmartConn 34 4 13 Finishing installation without SmartConn 35 5 Technical data 36 5 1 Weights and dimensions 36 ...

Page 4: ...dustry standard protocols 1 2 Related documents SmartRadar FlexLine Safety instructions for installation commissioning operation and maintenance shipped with the device Installation guide SmartRadar Antennas CE Declaration of Conformity EC Type Examination Certificate IECEx Certificate of Conformity FCC Authorization Control drawings for FM and CSA 1 3 Trademarks HART is a registered trademark of ...

Page 5: ... Note points out a statement deserving more emphasis than the general text but not requiring a Warning or a Caution 2 3 Safety instructions 2 3 1 Safety instructions Refer to the safety instructions shipped with the device for installation commissioning operation and maintenance 2 3 2 EC declaration of conformity for E U Refer to the EC declaration of conformity shipped with the device 2 3 3 Contr...

Page 6: ...etherlands Enraf B V disclaims any responsibility for personal injury or damage to equipment caused by Deviation from any of the prescribed procedures Execution of activities that are not prescribed Neglect of the safety regulations for handling tools and use of electricity The contents descriptions and specifications in this installation guide are subject to change without notice Enraf B V accept...

Page 7: ...FlexLine Safety 4 2 5 Labels Fig 2 1 Labels A Identification label with safety note Fig 2 2 Identification label Example A ...

Page 8: ...ng Take appropriate precautions when chemical or toxic product vapors are present compressed air chemical protection suit detection equipment NOTE The emitted microwave energy is far below the accepted limits for exposure of the human body The antenna generates a maximum radiation of 0 1 mW cm2 Warning Make sure that all power to the device is switched off before you open the covers of the device ...

Page 9: ... testing devices Warning Avoid generation of static electricity Make sure that no explosive gas mixtures build up in the working area Warning The technician must have technical skills to be able to safely install the equipment The technician also must be trained to work in accordance with the national requirements for electrical equipment in hazardous areas ...

Page 10: ...rtConn box is used Improper installation of cable glands conduits or stopping plugs will invalidate the Ex approval of this device 2 8 2 Grounding 2 9 Accordance to regulations 2 9 1 Device without SmartConn Type of protection ATEX IEC Ex CSA Certificate numbers SmartRadar FlexLine KEMA 07ATEX0010X and IECEX KEM 07 0003 X SmartView KEMA 07ATEX0011X and IECEX KEM 07 0004 X SmartConn KEMA 07ATEX0093...

Page 11: ...not cause harmful interference and accepts any interference received Warning Changes or modifications made to this equipment not approved by Enraf B V invalidate the R TTE FCC authorization to operate this equipment Caution This equipment has been tested It complies with a Field disturbance sensor device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protectio...

Page 12: ...nductive coating 4 Manholes or connection flanges at the tank shall be closed to ensure a low level leakage of the signal into the air outside the tank 5 Whenever possible mounting of the radar equipment shall be on top of the tank structure with the orientation of the antenna to pointing in a downward direction 6 Installation and maintenance of the radar equipment shall be performed by profession...

Page 13: ... with separator coupling to radar antenna B SmartView optional C SmartConn optional D Antenna connection refer to the antenna installation guide 3 2 SmartRadar FlexLine 3 2 1 Function The SmartRadar Flexline is the core component It provides the level measurement integrates optional sensor data and communicates via the fieldbus to the host computer system A B C D ...

Page 14: ...lexConn box and FlexConn cover flange D FlexConn cover E Bolts with reduced shank turn into thread when closing the cover F Cable entry G Connection terminals with identification labels H Separator coupling connection between antenna and SmartRadar FlexLine I FlexConn box J Inner cover do not open do not touch tampering label A C E D F G H B J I ...

Page 15: ... the display installation guide 3 4 SmartConn 3 4 1 Function SmartConn is an optional Ex e junction box and is only certified for ATEX IEC Ex and CSA It simplifies the external connection of the device and provides additional cable entries 3 4 2 Components A Enclosure B Cover C Cable entry M20 4 6 is optional D Connection to FlexConn box E Terminals for intrinsic safe and non intrinsic safe connec...

Page 16: ... can differ in Accuracy of measurement Allowed process temperature ranges Chemical compatibility Allowed tank pressure Weights and Measurements W M approval Explosion safety approvals Optional features like SmartView Display and SmartConn junction box Allowed process temperature Gas temperature ...

Page 17: ...nt of damage Warning Make sure that the power to the device is switched off before you open the cover of the device Caution Do not make any additional holes in the housing Do not incorporate rotating machines or other devices which create turbulence inside the FlexConn box Warning Always clean the FlexConn box flange when you open or before you close the housing NOTE Do not throw away the packagin...

Page 18: ...t possible put some moisture absorbing material e g silica gel into the electronic compartment and store the device in a closed plastic bag 4 4 Before installation Make sure that following conditions are obeyed The antenna and the tank separator are already installed on the tank refer to the Installation guide SmartRadar Antennas The top cover of the device can open without obstruction Refer to il...

Page 19: ... lbs 4 5 Installation overview Installation of the SmartRadar requires the following steps 1 Mechanical installation of the device on the tank separator 2 Preparations for connection 3 Installing the compound glands and conduits 4 Electrical connection 5 Finishing installation These steps are further explained in the following sections C B D A ...

Page 20: ...ect the SmartRadar to the tank separator 1 Place the separator coupling A of the device on the tank separator C Make sure that the pin of the separator coupling fits into the corresponding opening of the tank separator 2 Turn the ring B clockwise to fasten the device Fasten the ring hand tight A B C ...

Page 21: ...ine Installation 18 4 7 Preparations for installation with SmartConn 4 7 1 Open the cover of the SmartConn Fig 4 3 SmartConn box 1 Loosen the 4 bolts A of the cover Use an Allen key 4 mm 2 Remove the cover A ...

Page 22: ...exLine 19 4 8 Preparations for installation without SmartConn 4 8 1 Remove the top cover Fig 4 4 Remove the top cover 1 Open the display cover A 2 Move up the top cover B at the front side and remove the top cover B A ...

Page 23: ... the cover Use an Allen key 8mm 2 Open the cover WARNING Make sure that the 4 bolts A at the side of the hinge are entirely screwed into the cover and do not protrude beyond the flange of the cover Otherwise the flange of the housing can be damaged when closing the cover and invalidate the Ex certificate A A ...

Page 24: ...e type plate on the device 4 9 2 Unused cable inlets Seal unused cable inlets with approved threaded stopping plugs Warning Only use Ex e or flameproof certified materials of an appropriate IP value Warning Improper installation of cable glands or stopping plugs will invalidate the Ex approval of the SmartRadar NOTE Install the cable glands according to the instructions provided by the manufacture...

Page 25: ...ue must be used Refer to the type plate on the device Warning Only use Ex d certified materials of an appropriate IP value Warning Improper installation of cable glands conduits or stopping plugs will invalidate the Ex approval of the SmartRadar NOTE Only for use in ATEX and IEC Ex approved installations NOTE Install the compound glands according to the instructions provided by the manufacturer Wa...

Page 26: ...ss section should be at least 0 2mm2 and may consist of a single fine or multi wire With the use of wire with a cross section between t0 2mm2 and 0 5mm2 the maximum current I A should be reduced to a maximum of I 0 55A With a minimum wire cross section of t0 5mm2 the maximum current I should not be higher then 3A and may consist of a single fine or multi wire NOTE The field cabling entering the Sm...

Page 27: ...strument which is approved for use in hazardous areas Caution Safety depends on proper grounding Check the resistance of the ground connection directly after installation The measured ground resistance must be below the maximum prescribed by local and or national grounding requirements Caution The intrinsically safe options have been certified for use in hazardous areas Make sure that the certific...

Page 28: ...arked cables are recommended for the intrinsically safe options Fig 4 6 Ex i entry with SmartConn A Blue terminals for intrinsically safe connections B Grey terminals for non intrinsically safe connections C Glands for intrinsically safe cabling only Terminals The terminal compartment is divided into two zones NOTE The SmartConn box is also available with 6 cable entries C A B ...

Page 29: ...erminals are variable For each option there are indices on the terminal row They are specified in a label attached in front of the terminal row as is schematically indicated in figure 4 8 The terminals for the power supply are standard Some terminal contacts can be double labelled In this case the white text on black label is the first option for connection The black text on white label is the sec...

Page 30: ...ne 27 Fig 4 8 Terminal labelling General procedure The general procedure for electrical connection is 1 Connect the wiring to the terminals with the numbers as shown in the tables in the following sections 18 17 16 15 14 ...

Page 31: ...e unshielded cable A separate cable can also be used for each Power supply Connect the power supply to either DC 24 65 Volt AC 65 240 Volt i i NOTE The DC polarity is not critical NOTE Install an explosion proof mains switch in the mains cable to the SmartRadar Cable specifications Type Suitable for the SmartRadar power rating and approved for use in hazardous areas Label Parameters 00 Vin a L 24 ...

Page 32: ...st communication EIA 485 i i Cable specifications Type Twisted pair Rmax 200 Ohm line Cmax 1 µF Maximum length 10 km Label Parameters 06 TL1 1200 2400 4800 bps Selection by software 07 TL2 Cable specifications Type Twisted pair shielded Maximum length 1200 meter NOTE If necessary the common of the EIA 485 can be connected to the ground GND_ISO Label Parameters 11 485A 1k2 2k4 4k8 9k6 19k2 38k4 bps...

Page 33: ...ost communication EIA 232 i i Topology EIA 232 Host communication is for point to point communication One gauge can be connected per host Cable specifications Type Shielded Maximum length 15 meter Label Parameters 08 232RX 38k4 19k2 9k6 4k8 2k4 1k2 bps Selection by software 09 232TX 10 GND_ISO EIA 485 Field bus 13 GND_ISO 12 485B 11 485A 13 GND_ISO 12 485B 11 485A 13 GND_ISO 12 485B 11 485A ...

Page 34: ...ifications Type Approved for use in hazardous areas and suitable for the specified power rating Label Parameters 14 Ry1_a Vmax 125 Vac Imax 0 5 A Vmax 110 Vdc Imax 0 3 A Pmax 30W NO NC by factory jumper 15 Ry1_b 16 Ry2_a Vmax 125 Vac Imax 0 5 A Vmax 110 Vdc Imax 0 3 A Pmax 30W NO NC by factory jumper default NO 17 Ry2_b 18 Ry3_a Vmax 250 Vac Imax 3 A Vmax 40 Vdc Imax 3 A Pmax 750W NO NC by factory...

Page 35: ... measurement i i Topology Only one device can be connected to the VITO connection 20 Ry4_a Vmax 250 Vac Imax 3 A Vmax 40 Vdc Imax 3 A Pmax 750W NO NC by factory jumper 21 Ry4_b Cable specifications Type Twisted pair shielded Rmax 25 ȍ line Maximum length 1000 meter Label Parameters 22 V_Loop Ex ia IIB Uo 23 1 V Io 124 mA Po 0 6 W Co 1 0 µF Lo 9 mH 23 GND_Loop Label Parameters ...

Page 36: ...nnection Cable specifications Type Twisted pair shielded Rmax 25 ȍ line Maximum length 1000 meter Label Parameters 24 V_Loop Ex ia IIB Uo 23 1 V Io 124 mA Po 0 6 W Co 1 0 µF Lo 9 mH 25 GND_Loop Caution Before connecting the HART devices Check if the sum of the start up currents fits the parameters ...

Page 37: ...e SmartConn 2 Tighten the 4 bolts of the cover Use an Allen key 4 mm 3 The installation is now completed Cable specifications Type 4 wire shielded Maximum length 50 meter Label Parameters 26 SGND Ex ia IIB Uo 14 2 V Io 522 mA Po 1 7W Co 2 18 µF Lo 0 25 mH 27 Vsafe_ 28 Safe_A 29 Safe_B Warning Check if the separation between intrinsic and non intrinsic cabling is sufficient and complies with any lo...

Page 38: ...3 2 Replace the top cover 1 Open the display cover 2 Place the 2 hooks at the rear of the top cover behind the axis of the cover 3 Push down the top cover carefully 4 The installation is now completed Warning Tighten all bolts with a torque of 30 Nm 711 ft lbf to prevent danger of explosion Caution Always clean the flange of the housing and the cover before you close the cover Warning Make sure th...

Page 39: ...al data 36 5 Technical data 5 1 Weights and dimensions Fig 5 1 SmartRadar and SmartConn dimensions A 300 mm 11 82 B 330 mm 12 99 C 90 mm 3 54 D 220 mm 8 66 E 70 mm 2 76 F 260 mm 10 24 Weight 13 6 kg 36 lbs B A D E C F ...

Page 40: ...www enraf com We at Enraf are committed to excellence Enraf is a registered trademark Enraf B V Netherlands Your Enraf distributor Information in this publication is subject to change without notice Delftechpark 39 2628 XJ Delft Tel E mail Website P O Box 812 2600 AV Delft Netherlands ...

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