ENMET ISA-40 Series Manual Download Page 16

ENMET

 Corporation

ISA-40 Oxygen Monitor

14

c)

 

Adjust the appropriate meter gain potentiometer, shown below, so the channel's meter reads full scale (26%
oxygen on most meters).  Adjust this pot. Counterclockwise to increase, clockwise to decrease meter reading.

Channel

Potentiometer

On Circuit Board

1

R110

For channel(s) 1 (and 2)

2

R210

For channels 1 and 2

3

R110

For channel(s) 3 (and 4)

4

R210

For channels 3 and 4

d)

 

Remove the voltmeter leads from the test points.

4. 

Alarm Set Adjust:

a)

 

Adjust the oxygen gain potentiometer for the particular channel until the meter reads at the appropriate alarm
point (usually 18.0%).

b)

 

Adjust the appropriate alarm point adjust potentiometer, indicated below, counterclockwise until the oxygen
circuit just barely goes into alarm.  The red oxygen deficiency lamp should just activate as you adjust this
potentiometer.  If lamp is on before the potentiometer adjustment, adjust this potentiometer clockwise until the
lamp is off, then readjust counterclockwise until the lamp just barely activates:

Channel

Potentiometer

On Circuit Board

1

R116

For channel(s) 1 (and 2)

2

R216

For channels 1 and 2

3

R116

For channel(s) 3 (and 4)

4

R216

For channels 3 and 4

c)

 

Using the oxygen gain potentiometer on the front of the control unit for the channel you are working on, adjust
the channel's oxygen meter up so that the channel comes out of alarm.  Then adjust down again slowly until to
verify that the unit goes into alarm.

d)

 

Expose the channel's oxygen cell to clean, fresh air for 5 minutes.  Using the oxygen gain potentiometer, adjust
the meter to read 20.9%.

W

ARNING

:

 

 

The oxygen sensor 

Must

 be in clean, fresh air for this adjustment.  If there is any possibility that oxygen

deficient air is near the sensor, supply bottled 20.9% by volume oxygen to the sensor for a couple of
minutes, then adjust gain.

e)

 

If possible, exhale all your breath over the oxygen cell.  The meter reading should drop and the oxygen alarm
should come on at the predetermined alarm point (usually 18.0% oxygen by volume).

f)

 

If the oxygen alarm does not come on at this point, repeat the entire procedure checking terminal connections,
test points, and voltage settings very carefully.  If it still does not alarm, contact your local authorized 

ENMET

service center.

5. 

The oxygen circuit alignment is now complete.

5.4 Circuit Breakers / Fuse

ISA-40

 instruments above serial number 2568 are equipped with two circuit breakers and a fuse in the 

AC

 power

supply wiring.  The circuit breakers are rated at 1 amp, and the fuse is rated at 50 milliamps (slow blow).

When the fuse or a circuit breaker opens the circuit, the power supply to the 

ISA-40

 is interrupted.  All lamps on the

front of the instrument are off.  First, check to see if one or both circuit breakers have released their reset button.  If so,
press in the reset button.  If not, visually check the fuse for a broken element, then test the fuse electrically for
continuity.  If the fuse element is broken (visual indication) or cracked (electrical indication), replace it with the same
fuse (see section 7.1 for part number).  If, after resetting a circuit breaker or replacing the fuse, the same component
opens the circuit again within a short period of time, do not attempt to reset or replace the component again; have the
instrument and power supply inspected to determine the source of the overload.

C

AUTION

:

 The fuse for the 

ISA-40

 is a "slow blow" fuse.  If this fuse requires replacement, the exact replacement is

required (see section 7.1 for part number).  Any other type voids the electrical certification.  Note also that if the
replacement fuse is not a "slow blow" fuse, the replacement fuse will blow as soon as the instrument is supplied
with power.

Summary of Contents for ISA-40 Series

Page 1: ...ENMET ENMET Corporation PO Box 979 Ann Arbor MI 48106 0979 80015 001 12 05 91 MCN 204 01 19 99 MCN 277 07 01 02 ISA 40 ISA 40 Oxygen Monitor Oxygen Monitor Manual ...

Page 2: ...nt 12 5 4 Circuit Breakers Fuse 14 6 0 ISA 40 SPECIFICATIONS 15 7 0 SERVICE INFORMATION 15 7 1 Replacement Part Numbers 15 7 2 Return for Repair 16 8 0 WARRANTY 17 List of Illustrations FIGURE 1 ISA 40 CONTROL UNIT EXTERIOR 2 FIGURE 2 MOUNTING DIMENSIONS 3 TABLE 1 POWER SUPPLY WIRING 3 FIGURE 3 OXYGEN CELL INSTALLATION 5 TABLE 2 REMOTE SENSOR ASSEMBLY WIRING WITHOUT INTRINSIC SAFETY BARRIER 6 TABL...

Page 3: ...ange without notice 1 1 Unpack Unpack the ISA 40 and examine it for shipping damage If such damage is observed notify both ENMET customer service personnel and the commercial carrier involved immediately Regarding Damaged Shipments NOTE It is your responsibility to follow these instructions If they are not followed the carrier will not honor any claims for damage q This shipment was carefully insp...

Page 4: ...e unit is in high alarm Lamp Green When this light is on the unit is operating and is not in alarm When this light is off the unit is in alarm OR power to the unit has been interrupted Switch Audio Alarm Switch to disable audio alarm horn on off Indicator Audio Alarm Light Amber When this light is on the audio alarm is disabled Relay Reset Button Push button to release latching relay Figure 1 ISA ...

Page 5: ...nting the electronics control unit See Figure 2 for mounting dimensions NOTE All dimensions are given in inches 2 Apply 110 VAC and or 12 VDC power to the appropriate terminals on TB5 and TB3 Refer to the Wiring Information table Both 110 VAC and 12 VDC power can be applied together the 12 VDC is standby power source DC current will flow only when the AC power is interrupted Table 1 Power Supply W...

Page 6: ...oldering iron 18 gauge or larger insulated wire and 60 tin 40 lead resin sore solder CAUTION This procedure should be performed only by personnel with electrical repair experience 1 Disconnect power from control unit 2 Remove instrument circuit board to access transformer standoffs on motherboard 3 Unscrew the cover retaining screw and rotate protective standoff cover until standoffs are exposed 4...

Page 7: ...he control unit and remove screws to remove cell circuit board See Figure 1 3 2 Carefully remove the cell from the package 3 Remove the metal shorting clip or spring from cell pins See Figure 3 4 Plug the cell into the component side of the cell circuit board center pin to center hole See Figure 3 Place the board in the enclosure and replace the screws to secure the cell and circuit board 5 Wait a...

Page 8: ...2 Audio Alarm TB1 2 Horn TBS 2 2 Oxygen Cell TB1 2 O2 TBS 3 2 Oxygen Cell TB1 2 O2 TBS 4 3 Audio Alarm TB4 1 TBS 1 3 Audio Alarm TB2 3 Horn TBS 2 3 Oxygen Cell TB2 3 O2 TBS 3 3 Oxygen Cell TB2 3 O2 TBS 4 4 Audio Alarm TB4 2 TBS 1 4 Audio Alarm TB2 4 Horn TBS 2 4 Oxygen Cell TB2 4 O2 TBS 3 4 Oxygen Cell TB2 4 O2 TBS 4 Table 2A Remote Sensor Assembly Wiring with Intrinsic Safety Barrier Channel Sign...

Page 9: ...ing Clip or Spring Bottom View O2 Sensor Center Pin Negative Outer Pin Positive O2 Cell Circuit Board w cell installed on circuit side O2 Cell TB4 TB2 TB1 TB3 T B 3 T B 4 T B 2 T B 1 T B 5 TB7 ISA 40 Interior View Optional Intrinsic Safety Barriers Detailed View Intrinsic Safety Barriers Example Channel 1 ISB installed IS1 1 IS1 2 IS1 3 ...

Page 10: ...ing clip or spring from the cell See Figure 4 8 Plug the cell into the component side of the cell circuit board in the oxygen sensor assembly insert the center pin of the cell into the center hole of the circuit board Place the cell in position in the top of the assembly enclosure and replace the screws to secure the cell in place CAUTION Do not tighten screws too much doing so can damage the comp...

Page 11: ...junction between the oxygen cell and the sensor connection o the ISA 40 motherboard See the wiring information Table 2A and Figure 4 3 3 Relay Outputs Relay contacts can be used to activate other alarm signals or equipment away from the control unit enclosure when there is an alarm condition and when the AC or DC power is interrupted The contacts supplied are dry with a rating of 2 Amp continuous ...

Page 12: ... 4 TB4 4COM Common 3 3 2 Latching Relays Latching relays are available on TB7 the terminal strip located on the auxiliary relay circuit assembly located on the upper surface of the control unit enclosure These relays once triggered by an alarm condition remain latched in the alarm position until released by an operator who activates the relay release pushbutton switch on the front of the enclosure...

Page 13: ... adjust the oxygen cell in an area where an oxygen deficiency may exist Always adjust the oxygen cell in fresh air Use cylinders of 20 9 by volume oxygen in nitrogen if necessary to guarantee oxygen content See Section 7 1 Avoid exposure to toxic gas environments 4 3 Atmospheric Pressure Variations The galvanic oxygen deficiency transducer cell current output is directly proportional to the partia...

Page 14: ...installing a cell in a remote sensor assembly with audio alarm disconnect the ground side of the sensor assembly audio alarm during this process to avoid spurious alarms while changing the cell reconnect it when done 5 3 Circuit Alignment Each ISA 40 system is aligned at the factory however due to prolonged use oxygen cell replacement and assorted other circumstances it may become necessary to rea...

Page 15: ...re the oxygen cell is properly connected by measuring the voltage between the cell leads this voltage must be between 0 043 and 0 09 VDC c Measure the Low Level Set voltage for the channel by connecting the voltmeter leads to the appropriate test points shown below Channel Test point On Circuit Board 1 TP101 TP103 For channel s 1 and 2 2 TP201 TP203 For channels 1 and 2 3 TP101 TP103 For channel s...

Page 16: ...led 20 9 by volume oxygen to the sensor for a couple of minutes then adjust gain e If possible exhale all your breath over the oxygen cell The meter reading should drop and the oxygen alarm should come on at the predetermined alarm point usually 18 0 oxygen by volume f If the oxygen alarm does not come on at this point repeat the entire procedure checking terminal connections test points and volta...

Page 17: ...Range 32 F to 125 F ENMET Warranty 6 months form shipment Size 1 25 diameter by 0 80 long Weight 26 grams Expected Life Up to 14 months in air NOTE All specifications stated in this manual may change without notice 7 0 Service Information 7 0 Service Information 7 1 Replacement Part Numbers A full set of replacement part numbers and prices are a part of the documentation which accompanied the orde...

Page 18: ... information can result in processing delays ENMET charges a one hour minimum billing for all approved repairs with additional time billed to the closest tenth of an hour All instruments sent to ENMET are subject to a minimum 30 evaluation fee even if returned unrepaired Unclaimed instruments that ENMET has received without appropriate paperwork or attempts to advise repair costs that have been un...

Page 19: ...nt mode ENMET shall not be liable for any loss or damage caused by the improper use of the product The purchaser indemnifies and saves harmless the company with respect to any loss or damages that may arise through the use by the purchaser or others of this equipment This warranty is expressly given in lieu of all other warranties either expressed or implied including that of merchantability and a...

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