Enerzone Destination 1.5 Page 6 Installation And Operation Manual Download | Manualshive

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Destination 1.5 Insert Installation and Operation Manual

PART A - OPERATION AND MAINTENANCE

Please see Part B for installation instructions.

1 Safety

Information

1.1 Summary of Operation and Maintenance Cautions and Warnings

•

HOT WHILE IN OPERATION, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY.
CONTACT MAY CAUSE SKIN BURNS. GLOVES MAY BE NEEDED FOR INSERT
OPERATION.

•

USING AN INSERT WITH CRACKED OR BROKEN COMPONENTS, SUCH AS GLASS OR
FIREBRICKS OR BAFFLES MAY PRODUCE AN UNSAFE CONDITION AND MAY
DAMAGE THE INSERT.

•

OPEN THE AIR CONTROL FULLY BEFORE OPENING THE LOADING DOOR.

•

THIS INSERT IS NOT DESIGNED TO BE USED WITH THE DOOR OPEN. THE DOOR MAY
BE OPEN ONLY DURING LIGHTING PROCEDURES OR RELOADING. DO NOT LEAVE
THE INSERT UNATTENDED WHEN THE DOOR IS SLIGHTLY OPENED DURING IGNITION.
ALWAYS CLOSE THE DOOR AFTER IGNITION.

•

NEVER USE GASOLINE, LANTERN FUEL (NAPHTHA), FUEL OIL, MOTOR OIL,
KEROSENE, CHARCOAL LIGHTER FLUID, OR SIMILAR LIQUIDS OR AEROSOLS TO
START A FIRE IN THIS INSERT. KEEP ALL SUCH LIQUIDS OR AEROSOLS WELL AWAY
FROM THE INSERT WHILE IT IS IN USE.

•

DO NOT STORE FUEL WITHIN HEATER MINIMUM INSTALLATION CLEARANCES.

•

BURN ONLY SEASONED NATURAL FIREWOOD.

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Summary of Contents for Destination 1.5

Page 1: ...l Inc 250 rue de Copenhague St Augustin de Desmaures Quebec Canada G3A 2H3 Tel 418 878 3040 Fax 418 878 3001 READ AND KEEP THIS MANUAL FOR REFERENCE This manual is available for free download on the manufacturer s web site It is a copyrighted document Re sale is strictly prohibited The manufacturer may update this manual from time to time and cannot be responsible for problems injuries or damages ...

Page 2: ...ear it may overheat To reduce the risk of fire follow the installation instructions in this manual exactly Contact local building or fire officials about restrictions and installation inspection requirements in your area Please read this entire manual before you install and use your new insert You may need to get a building permit for the installation of this insert and the chimney that it is conn...

Page 3: ...hould Not be Burned 13 3 2 How to Prepare or Buy Good Firewood 13 3 2 1 What is Good Firewood 13 3 2 2 Tree Species 13 3 2 3 Log Length 14 3 2 4 Piece Size 14 3 2 5 How to Dry Firewood 14 3 2 6 Judging Firewood Moisture Content 15 3 3 Manufactured Logs 15 4 Operating Your Insert 16 4 1 Your First Fires 16 4 2 Lighting Fires 16 4 2 1 Conventional Fire Starting 16 4 2 2 The Top Down Fire 17 4 2 3 Tw...

Page 4: ... 1 Summary of Installation Cautions and Warnings 29 7 2 Regulations Covering Insert Installation 30 8 Clearances to Combustible Material 30 8 1 Location of the Certification Label 30 8 2 The Masonry Fireplace s Draft Control System Throat Damper 31 8 3 Compliance of a Combustible Mantel Shelf 31 8 4 Positioning the Unit 31 8 5 Minimum Masonry Opening Clearances to Combustibles and Floor Protector ...

Page 5: ...tional Bottom Facing without Blower AC01352 Installation 46 Appendix 3 Optional 29 H x 44 W Backing Plate May Be Cut To 26 H Installation 47 Appendix 4 Blower Replacement 50 Appendix 5 Installation of Secondary Air Tubes and Baffle 53 Appendix 6 Removal instructions 56 Appendix 7 Exploded Diagram and Parts List 57 ENERZONE LIMITED LIFETIME WARRANTY 60 ...

Page 6: ... CONDITION AND MAY DAMAGE THE INSERT OPEN THE AIR CONTROL FULLY BEFORE OPENING THE LOADING DOOR THIS INSERT IS NOT DESIGNED TO BE USED WITH THE DOOR OPEN THE DOOR MAY BE OPEN ONLY DURING LIGHTING PROCEDURES OR RELOADING DO NOT LEAVE THE INSERT UNATTENDED WHEN THE DOOR IS SLIGHTLY OPENED DURING IGNITION ALWAYS CLOSE THE DOOR AFTER IGNITION NEVER USE GASOLINE LANTERN FUEL NAPHTHA FUEL OIL MOTOR OIL ...

Page 7: ...ED AT ALL TIMES IN ACCORDANCE WITH THESE INSTRUCTIONS DO NOT ELEVATE THE FIRE BY MEANS OF GRATES AND IRONS OR OTHER MEANS SOME JURISDICTIONS IN THE USA REQUIRE A SUPPLY OF OUTDOOR COMBUSTION AIR FOR THE INSERT IN CANADA AN OUTDOOR AIR SUPPLY IS NOT REQUIRED IF A CARBON MONOXIDE CO DETECTOR ALARM IS LOCATED IN THE ROOM IN WHICH THE INSERT IS INSTALLED THE CO DETECTOR WILL PROVIDE WARNING IF FOR ANY...

Page 8: ...kg to be confirmed Firebox Volume 1 5 cu ft 0 0424 m3 Maximum Log Length 19 1 2 east west Flue Outlet Diameter 6 150 mm diameter vertical with adaptor Baffle Material C Cast Burn time and heating capacity may vary subject to location in home chimney draft chimney diameter locality heat loss factors climate fuels and other variables The EPA test fuel is dimensional Douglas fir pieces stapled togeth...

Page 9: ...Destination 1 5 Insert Installation and Operation Manual 9 Installation on blower assembly with bottom facing AC01351 ...

Page 10: ...10 Destination 1 5 Insert Installation and Operation Manual Installation with bottom facing without blower AC01352 ...

Page 11: ...e used to supplement another heating system by heating a particular space within a home such as a basement family room or an addition that lacks another heat source Although the insert may be able to heat the main living areas of your house to an adequate temperature we strongly recommend that you also have a conventional oil gas or electric heating system to provide backup heating Your success wi...

Page 12: ... New Insert Made Of The body of your insert which is most of its weight is carbon steel Should it ever become necessary many years in the future almost the entire insert can be recycled into new products thus eliminating the need to mine new materials The paint coating on your insert is very thin Its VOC content Volatile Organic Compounds is very low VOCs can be responsible for smog so all the pai...

Page 13: ...nly spruce birch and poplar other low density species to burn and yet they can heat their homes successfully Homeowners with access to both hardwood and softwood fuel sometimes use both types for different purposes For example softer woods make good fuel for relatively mild weather in spring and fall because they light quickly and produce less heat Softwoods are not as dense as hardwoods so a give...

Page 14: ...e they don t have the sharp edges where the flames first catch Logs as small as 3 75 mm should be split to encourage drying Wood should be split to a range of sizes from about 3 to 6 75 mm to 150 mm in cross section Having a range of sizes makes starting and rekindling fires much easier Often the firewood purchased from commercial suppliers is not split finely enough for convenient stoking It is s...

Page 15: ...d shed firewood that is ready to burn has a moisture content between15 and 20 by weight and will allow your insert to produce its highest possible efficiency 3 2 6 Judging Firewood Moisture Content You can find out if some firewood is dry enough to burn by using these guidelines cracks form at the ends of logs as they dry as it dries in the sun the wood turns from white or cream colored to grey or...

Page 16: ... with wood develops their own favorite way to light fires Whatever method you choose your goal should be to get a hot fire burning quickly A fire that starts fast produces less smoke and deposits less creosote in the chimney Here are three popular and effective ways to start wood fires 4 2 1 Conventional Fire Starting The conventional way to build a wood fire is to bunch up 5 to 10 sheets of plain...

Page 17: ...ndling across those log cabin style Light the newspaper 4 2 4 Using Fire Starters Many people like to use commercial fire starters instead of newspaper Some of these starters are made of sawdust and wax and others are specialized flammable solid chemicals Follow the package directions for use Gel starter may be used but only if there are no hot embers present Use only in a cold firebox to start a ...

Page 18: ...some chimney draft to draw the ash dust into the insert and prevent it from coming into the room After ashes have been removed from the insert and placed in a tightly covered metal container they should be taken outside immediately The closed container of ashes should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal Ashes normall...

Page 19: ... insert and the chimney the result will be a surge of heat from the insert This heat surge is welcome when the room temperature is a little lower than desirable but not welcome if the space is already warm Therefore allow each load of wood to burn down so that the space begins to cool off a little before loading Letting the space cool before loading is one of the secrets to clean burning and effec...

Page 20: ...pace or turn the insert down so much that the fire will be smoky and inefficient Here are some suggestions for building fires to match different heat demand 4 4 1 1 Small Fires to Take the Chill Off the House To build a small fire that will produce a low heat output use small pieces of firewood and load them crisscross in the firebox The pieces should be only 3 to 4 in diameter After raking the co...

Page 21: ...he space to be heated the climate zone you live in and the time of year The table below provides a very general indication of the maximum burn cycle times you are likely to experience based on firebox volume FIREBOX VOLUME MAXIMUM BURN TIME 1 5 cubic feet 3 to 5 hours 1 5 c f to 2 0 c f 5 to 6 hours 2 0 c f to 2 5 c f 6 to 8 hours 2 5 c f to 3 0 c f 8 to 9 hours 3 0 c f 9 to 10 hours Long burn tim...

Page 22: ...n drying Never try to clean the glass when the insert is hot In spring and fall when the insert is run at lower temperatures you may see some light brown stains forming especially at the lower corners of the glass This indicates that the fire has been smoky and some of the smoke has condensed on the glass When the weather is mild you may find that letting the fire go out is better than trying to m...

Page 23: ...tion After a year or more of use the door gasket will compress and become hard which may allow air to leak past it You can test the condition of the door gasket by closing and latching the door on a strip of paper Test all around the door If the paper slips out easily anywhere it is time to replace the gasket Use the correct replacement gasket that you can purchase from your retailer The diameter ...

Page 24: ...o not use the insert for 24 hours Location Length Dimensions Door frame 63 1 6 M Round 7 8 22 mm 5 1 4 Replacing the Glass Gasket and or the Glass In order to replace the glass use the following procedure 1 Remove the door from its hinges and lay it on a flat surface 2 Remove the screws A holding in place the upper glass retainer B and the lower glass retainer C to the door frame D 3 Remove glass ...

Page 25: ...he front and back of the glass Do the same for the bottom edge of the glass Emplacement Longueur Dimensions Around glass 33 3 8 848 mm 2X U shaped self adhesive Derrière la vitre 80 2 M Flat self adhesif 1 8 x 1 Another glass gasket C is located on the door frame behind the glass When replacing the glass or as needed install according to following illustration Note that on the door frame there is ...

Page 26: ...ring smoky fires can quickly cause a thick layer of creosote to form When you avoid smouldering so the exhaust from the chimney is mostly clear creosote builds up more slowly Your new insert has the right characteristics to help you to burn clean fires with little or no smoke resulting in less creosote in the chimney 5 2 2 How Often Should You Clean the Chimney It is not possible to predict how mu...

Page 27: ...brushes The brush is forced up and down inside the chimney flue to scrub off the creosote The chimney should be checked regularly for creosote build up Inspection and cleaning of the chimney can be facilitated by removing the baffle CAUTION OPERATION OF YOUR DESTINATION 1 5 WITHOUT THE BAFFLE MAY CAUSE UNSAFE AND HAZARDOUS TEMPERATURE CONDITIONS AND WILL VOID THE WARRANTY NOTE Before installing th...

Page 28: ... the owner s manual must specifically prohibit the installation of a fireplace insert When in doubt check with the fireplace manufacturer The installation of the zero clearance fireplace MUST be thoroughly inspected by a qualified person to ensure that it still meets the manufacturer s specifications The chimney must be at least 1 25 mm larger in diameter than the stainless steel liner that will r...

Page 29: ...ION OF THE APPLIANCE THAT HAS NOT BEEN APPROVED IN WRITING BY THE TESTING AUTHORITY VIOLATES CSA B365 CANADA AND ANSI NFPA 211 USA CONNECT THIS INSERT ONLY TO A LISTED STAINLESS STEEL CHIMNEY LINER FOR USE WITH SOLID FUEL IF REQUIRED A SUPPLY OF COMBUSTION AIR SHALL BE PROVIDED TO THE ROOM DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY AIR DISTRIBUTION DUCTWORK UNLESS SPECIFICALLY APPROVED FOR S...

Page 30: ...andard for Lining Systems for New Masonry Chimneys NOTE The Insert is not approved for use with a so called positive flue connection to the clay tile of a masonry chimney 8 Clearances to Combustible Material The clearances shown in this section have been determined by test according to procedures set out in safety standards ULC S628 Canada and UL1482 U S A When the insert is installed so that its ...

Page 31: ...n 12 305 mm the minimum distance from the top of the unit is 13 1 2 343 mm MAXIMUM MANTEL SHELF DIMENSION X MANTEL SHELF CLEARANCES I 6 152 mm 13 343 mm 8 203 mm 13 343 mm 10 254 mm 13 343 mm 12 305mm 13 343 mm 8 4 Positioning the Unit It is necessary to have a floor protection made of non combustible materials that meets the measurements specified in table FLOOR PROTECTION see Section 8 5 To dete...

Page 32: ...nto the room C the calculation would be Value D B A C Value D 16 16 4 Value D 16 12 Value D 4 Non combustible floor protection of at least 4 102 mm in depth must be installed in front of the fireplace hearth extension If the extension of the masonry hearth is raised at least 8 F from the floor protection a non combustible material without an R factor extending 16 406 mm USA 18 457 mm CAN from the ...

Page 33: ...st by adding the R values of materials used or by the conversion if the K factor and thickness of the floor protection are given To calculate the total R factor from R factors of the materials used simply add the R values of materials If the result is equal to or greater than the R value requirements the combination is acceptable To know the R values of some selected materials see table Thermal Ch...

Page 34: ...R INCH RESISTANCE R PER INCH THICKNESS Micore 160 0 39 2 54 Micore 300 0 49 2 06 Durock 1 92 0 52 Hardibacker 1 95 0 51 Hardibacker 500 2 3 0 44 Wonderboard 3 23 0 31 Cement mortar 5 00 0 2 Common brick 5 00 0 2 Face brick 9 00 0 11 Marble 14 3 20 00 0 07 0 05 Ceramic tile 12 5 0 008 Concrete 1 050 0 950 Mineral wool insulation 0 320 3 120 Limestone 6 5 0 153 Ceramic board Fibremax 0 450 2 2 Horiz...

Page 35: ... USA 16 0 D B A C 12 1 8 8 Flush with fireplace facing MILLIMETRES CAN 457 mm USA 406 mm 0 mm D B A C 308 mm 203 mm Data for Floor Protection Calculation level with the hearth extension of the masonry fireplace with R factor equal to or greater than 2 MINIMUM EXTENDED A B C D E AIR JACKET INCHES Dimension of the hearth extension CAN USA 22 0 D B A C 12 1 8 Flush with fireplace facing MILLIMETRES C...

Page 36: ...36 Destination 1 5 Insert Installation and Operation Manual 8 5 Minimum Masonry Opening Clearances to Combustibles and Floor Protector ...

Page 37: ... AC01352 cannot eventually receive the optional blower assembly with bottom facing AC01351 due to a lack of height represented by the value J FLOOR PROTECTION CANADA USA B 22 711 mm Note1 22 711 mm Note 1 M 8 203 mm N A Canada only N N A USA only 8 203 mm Minimum floor to ceiling clearance 84 213 cm Note 1 From door opening The depth of the hearth extension in front of the insert is included in th...

Page 38: ...ock Off Plate To reduce the possibility of a cold air draft from the masonry chimney to get into the room when the insert in not working the installation of a sheet metal block off plate A in the drawing below is recommended Once you have made the block off plate to the proper dimension cut the pipe hole slightly larger than the liner s diameter and then install the liner through this hole Set the...

Page 39: ...imney liner rigid or flexible to ensure satisfactory performance To ensure an optimal draft we also strongly recommend adding a minimum of 12 rigid liner between the top of the masonry chimney and the rain cap In all cases liners should be installed in accordance with the liner manufacturer s instructions including instructions for extension above the masonry Use Listed Chimney Liners UL 1777 CAN ...

Page 40: ...ur masonry opening has just the minimum dimensions required it is possible that you lack the space required to properly attach the elbow to the insert s flue outlet In this case it is possible to use our AC02006 adapter sold separately This adapter will allow you to access the liner through the insert s combustion chamber the insert s baffle will need to be removed prior to that Then the liner can...

Page 41: ...e warm air in the house is buoyant so it tends to rise This tendency of warm air to rise creates a slight pressure difference in the house Called stack effect it produces a slightly negative pressure low in the house relative to outside and a slightly positive pressure zone high in the house If there is no fire burning in a heater connected to a chimney that is shorter than the warm space inside t...

Page 42: ...is not affected by wind pressures on the house Contrary to commonly expressed concerns almost all tightly sealed new houses have enough natural leakage to provide the small amount of air needed by the insert The only case in which the wood insert may not have adequate access to combustion air is if the operation of a powerful exhaust device such as a kitchen range exhaust causes the pressure in th...

Page 43: ...nstallation and Operation Manual 43 Appendix 1 Optional Blower Assembly With Bottom Facing AC01351 Installation Remove the door A and all bricks B from the firebox Lean the insert on its back Install the base C under the unit ...

Page 44: ...ation and Operation Manual Using a power driver with a hex head 5 16 8 mm secure the base with 3 screws D on each side of the insert Install the 4 leveling bolts E in the nuts located at the bottom of the insert with a 1 2 13 mm wrench ...

Page 45: ...allation and Operation Manual 45 Using a power driver with a Philips end secure the top facing F on the insert with 2 screws G Place the insert back up Install all the bricks B back in the firebox and put the door A back in place ...

Page 46: ...Optional Bottom Facing without Blower AC01352 Installation Open the door Using a power driver with a Philips end secure the bottom facing A on the insert with 2 screws B Install the 4 leveling bolts E in the nuts located at the bottom of the insert with a 1 2 13 mm wrench ...

Page 47: ...t To 26 H Installation For installation with bottom facing without blower AC01352 Before starting the installation cut the lower parts of the backing plate from the slots provided for this purpose with a metal rotary saw 1 Using a Philips screwdriver remove the air control damper wooden handle A secured by a screw B ...

Page 48: ...t Installation and Operation Manual 2 Open the insert s door Using a power driver with a Philips end remove the top C and bottom D facings held in place with screws E 3 Slide the backing plate F behind the frame of the insert ...

Page 49: ...Destination 1 5 Insert Installation and Operation Manual 49 4 Using a power driver with a Philips end secure the backing plate to the frame with 6 screws F ...

Page 50: ...ion and Operation Manual Appendix 4 Blower Replacement 1 Using a power driver with a Philips end remove the bottom facing A held in place by 2 screws B 2 Unscrew the 4 wing nuts D holding the blower support plate C Take the assembly out ...

Page 51: ...Destination 1 5 Insert Installation and Operation Manual 51 3 Remove the 2 wing nuts D and washers F holding the blower E in place 4 Disconnect the wires G and H ...

Page 52: ...52 Destination 1 5 Insert Installation and Operation Manual Electric Diagram ...

Page 53: ...Manual 53 Appendix 5 Installation of Secondary Air Tubes and Baffle PIÈCES AMOVIBLES A Secondary air tube x3 B C cast baffle x2 C Baffle insulation x1 D Baffle insulation weight x1 1 Remove from the firebox the hatched bricks 9 as shown in the diagram ...

Page 54: ...eft end of the tube into the rear left channel 3 Align the notch in the left end of the tube with the key of the left air channel hole Using a Wise grip hold the tube and lock it in place by turning the tube as shown Make sure the notch reaches the end of the key way Repeat steps 2 and 3 for the remaining tubes Put back the bricks in the same place To remove the tubes use the above steps in revers...

Page 55: ...e that secondary air tubes A can be replaced without removing the baffle board B Important Notes The air tubes are identified for placement as follows Model Type of tube Destination 1 5 insert Front 42 holes of 0 141 Middle 42 holes of 0 141 Rear 42 holes of 0 141 ...

Page 56: ... insert may need to be removed To remove your insert follow these instructions Remove the upper A and lower B facing To remove the backing plate C unscrew the 4 screws holding the backing plate to the insert Unscrew the screws securing the 45 elbow to the insert s flue outlet see Section 9 5 Remove the insert from the fireplace opening to perform necessary work ...

Page 57: ...Destination 1 5 Insert Installation and Operation Manual 57 Appendix 7 Exploded Diagram and Parts List ...

Page 58: ...9 AC09163 RIGHT HAND SIDE REPLACEMENT LATCH KIT 1 10 PL66775 GLASS RETAINER 1 11 AC06951 SILICONE AND 5 8 X 9 BLACK GASKET KIT 1 12 SE66768 HINGE SUPPORT 1 13 30060 THREAD CUTTING SCREW 1 4 20 x 1 2 F HEX STEEL SLOT WASHER C102 ZINC 2 14 30117 SOCKET SET SCREW 10 32 X 1 4 2 15 30206 ZINC WASHER ID 5 16 x OD 3 4 2 16 30597 OFFSETTED HINGE PIN 2 17 AC01351 BLOWER ASSEMBLY WITH BOTTOM FACING 1 18 440...

Page 59: ...9011 4 X 9 X 1 1 4 REFRACTORY BRICK HD 2 48 PL36061 4 1 2 X 9 X 4 1 2 X 1 1 2 REFRACTORY BRICK 2 49 PL36148 4 1 2 X 7 3 8 X 1 1 2 REFRACTORY BRICK 2 50 29020 4 1 2 X 9 X 1 1 4 REFRACTORY BRICK HD 7 51 PL36084 4 X 4 1 2 X 1 1 4 REFRACTORY BRICK 1 52 29001 4 X 8 X 1 1 4 REFRATORY BRICK HD 5 53 PL63012 BRICK RETAINER 2 54 PL66758 FRONT SECONDARY AIR TUBE 1 55 PL66757 SECONDARY AIR TUBE 2 56 21413 C C...

Page 60: ...le and must not exceed the wholesale price of the replacement part All parts and labour costs covered by this warranty are limited according to the table below The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all obligations with respect to this warranty by ref...

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