Enerzone BIO-35 Owner'S Manual Download Page 24 | Manualshive

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24

RECOMMENDED MAINTENANCE SCHEDULE

Use this guide for average-conditions of operation.

Components

Daily

Weekly
or after

+/- 10 bags

Twice a year

or after

+/- 25 bags

Annually

or

per ton of pellets

Burn Pot

Empty

Empty / Brush

Glass

Wipe Clean

Heat Exchanger Tubes

Activate cleaning rod

every time you load

the stove

Activate cleaning

rod and vacuum

Baffle

Empty

and

brush

Convection Blower
Filters

Vacuum

Ashe Drawer

Empty

Combustion Chamber

Vacuum

Vacuum / Brush

Left-hand Channel

Vacuum

Exhaust Blower

Vacuum

Pressure Switch Tap

Brush

Venting System

Inspect

Sweep

Gaskets

Inspect

Hopper

Empty

/

Vacuum

Gasket around door and door glass should be inspected and repaired or replaced when necessary (see “

REPLACEMENT PARTS

”).

REMOVAL AND REPLACEMENT OF DOOR GLASS

While wearing leather gloves (or any other gloves suitable for handling broken glass), carefully remove any loose pieces of glass from the doorframe.
Dispose of all broken glass properly. Return the damaged door to your ENERZONE Dealer for repair or replacement. Neither the appliance owner nor
any other unauthorized person(s) should replace the door glass. An authorized ENERZONE dealer must perform all repairs involving door glass.

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Summary of Contents for BIO-35

Page 1: ...y damage bodily injury or even death Save these instructions Some surfaces become hot at higher feeding rates To prevent potential burns avoid contact with those areas This heating unit must serve as a supplementary heat source An alternative heat source should be available in the home if needed The manufacturer cannot be responsible for additional heating costs associated with the use of an alter...

Page 2: ...d only Do not burn coal of any type in this appliance It is designed for residential installation according to current national and local building codes as a freestanding or insert room heater It is also approved as a mobile home heater which is designed for connection to an outside combustion air source The stove will not operate using natural draft or without a power source for the blowers and f...

Page 3: ... in summer time may cause the heat sensors on the stove to activate the blowers disconnect the stove when not used for extended periods Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area Notify your insurance company The exhaust system must be completely airtight and properly installed All vent connector...

Page 4: ...Y FIREPLACE 11 INSTALLATION THROUGH SIDE OF MASONRY CHIMNEY 11 INSERT INSTALLATION 12 INSERT INTO EXISTING MASONRY FIREPLACE 12 CLEARANCES 13 DOOR OVERLAY INSTALLATION 13 OPERATION 14 PROPER FUEL 14 PRE START UP CHECK 14 BUILDING A FIRE 14 LIGHTING PROCEDURE 14 UNIT CONTROLS 15 MODE BUTTON 15 FUEL FEED SWITCH 15 NOISE REDUCER 15 HEAT LEVEL 15 RESET 15 OPENING DOOR 15 CONVECTION BLOWERS ROOM AIR FA...

Page 5: ...ND SHOWS WARNING CODE I 27 STOVE STOPS FEEDING PELLETS AND SHOWS WARNING CODE O 27 STOVE STOPS FEEDING PELLETS AND SHOWS WARNING CODE H 28 STOVE STOPS FEEDING PELLETS AND SHOWS WARNING CODE d 28 SMOKE SMELL COMING BACK INTO THE HOME 29 AUGER MOTOR STOPS FEEDING PELLETS AND COMES BACK ON 29 GLASS SOOTS UP VERY FAST 29 FLAME IS LAZY DARK AND HAS BLACK TIPS 29 AFTER STOVE HAS BEEN ON FOR A WHILE THE ...

Page 6: ...ceplate kit are supplied with the corresponding kit Normally your dealer will perform these functions 1 Remove the three screws 2 Remove the plate 3 Put the three screws back 4 Use the ash dump cap provided with the stove CLEARANCES The BIO 35 has been tested and listed for installation in regular and mobile homes refer figure 1 2 FLOOR PROTECTION minimum 6 in the front and 6 on each side The stov...

Page 7: ...ulated homes VENTING The BIO 35 is certified for use with Vent type UL 103 or ULC S629M and Chimney type UL 641 or ULC S609 3 or 4 diameter in size This unit can be vented in an existing chimney with the addition of a liner if the chimney is more than 4 in diameter Class A chimney is not required Refer to the instructions provided by the vent or chimney manufacturer especially when passing through...

Page 8: ...e sure that they are cleaned on a regular basis as per our recommended maintenance schedule This is particularly critical if you have animals in your house such as a dog or a cat Filters that are not cleaned can clog up and cause your stove to overheat You may also damage or burn the convection blowers In order to install the filters simply insert them in the slot just above the blower s finger gu...

Page 9: ...foot of horizontal run see Appendix A At least 3 feet of vertical rise are needed in all cases A longer vertical rise will favour a better exhaust 6 To reduce the risk of smoke spillage never terminate with a horizontal run If your system terminates with a horizontal run add at least 3 feet of vertical rise see Appendix A 7 Attach cap and seal outside wall thimbles with non hardening waterproof ma...

Page 10: ...or square hole in roof always 3 larger all the way around pipe Install upper edge and sides of flashing under roofing materials nail to the roof along upper edge Do not nail lower edge Seal nail heads with flexible waterproof sealant 3 Apply flexible waterproof sealant where the storm collar meets the vent Slide storm collar down until it sits on the flashing Seal and install cap Mobile home insta...

Page 11: ...nter of the hole where the pipe is to pierce the masonry chimney 2 It will be necessary to cut out the masonry around the location of the pipe center mark Cut a 4 inch diameter hole for 3 inch pipe and 5 inch diameter hole for 4 inch pipe 3 Measure and build chimney top plate Cut out holes for chimney pipe and if used the outside air pipe 4 Install the tee on the bottom of the vertical pipe system...

Page 12: ...Attach the DuraVent adapter a section of pipe and clean out tee making sure the clean out tee is centered in the chimney flue area Use RTV metallic tape and a minimum of three self taping screws at all joint connections to ensure a tight seal Minimum fireplace opening 23 W x 24 D x 20 H Measure and build the chimney s top sealing plate Cut out holes for chimney pipe and outside air pipe if necessa...

Page 13: ...ALLATION In order to complete the assembly of your Enerzone Bio 35 you need to install the door overlay Figure 36 Door overlay installation 1 Position the overlay on the door frame and fix it in place from behind using the 4 screws Note It is not necessary to remove the glass or any other component to install the overlay ...

Page 14: ... UP CHECK Remove burn pot making sure it is clean and none of the air holes are plugged Clean the firebox and then reinstall burn pot Clean door glass if necessary a dry cloth or paper towel is usually sufficient Never use abrasive cleaners on the glass or door Check fuel in the hopper and refill if necessary BUILDING A FIRE Never use a grate or other means of supporting the fuel Use only the ENER...

Page 15: ...By activating this function the stove will feed for 1 minute and the display will blink You can stop the distribution by touching the sign a second time or by starting the stove CAUTION THIS FUNCTION CAN ONLY BE OPERATED WHEN THE STOVE IS IN OFF POSITION THE FUEL FEED SWITCH IS USED TO PRIME THE AUGER WHEN THE AUGER IS EMPTY NOISE REDUCER The convection blowers speed varies according to the fuel f...

Page 16: ...corative panel for the insert This control is used to adjust the air intake manually depending on the type of installation and different brands of pellets used It allows you to improve the efficiency of your stove Providing correct combustion air will reduce the frequency of cleaning your door glass and reduce creosote build up of creosote inside your stove and chimney You should adjust the damper...

Page 17: ... NOTE If an overheating situation occurs the high temperature switch called the L 250 manual reset will automatically shut down the auger motor fuel feed system and a warning code will appear b If the combustion blower fails an air pressure switch will automatically shut down the auger and a warning message will appear This safety feature is to prevent the unit from igniting or burning fuel when t...

Page 18: ...ncy from you BIO 35 The thermostat should be mounted 50 inch from the floor on a wall located 15 to 20 feet from the stove You should avoid installing directly in front of the stove to avoid cycling See Figure 41 MODES THERMOSTATIC MODE To engage this mode the thermostat icon must be pushed upon starting the stove The heat setting is then selected using the Heat Level selector When set in thermost...

Page 19: ... for a couple of seconds Once you do that the letters P I L O T O N will appear on the PC Board to let you know that you are in the PILOT ON mode If you wish to go back to the default thermostatic mode i e the unit shuts down after 45 minutes if the thermostat does not call for heat simply press the same two buttons again for a couple of seconds The letters P I L O T A U T O will appear on the PC ...

Page 20: ...nd your stove is not connected to a thermostat or a fresh air supply do not leave it at the maximum setting If the ambient air becomes to hot the stove may overheat and the thermal protection on the combustion exhaust motor may be activated causing the motor to stop d KEEP ALL HOUSEHOLD COMBUSTIBLE MATERIALS SUCH AS FURNITURE DRAPES TOYS ETC AT LEAST THREE FEET AWAY FROM THE STOVE e Always maintai...

Page 21: ... e Sweep the ashes in the firebox into the ash drawer through the opening at the bottom of the firebox or vacuum to remove ashes WARNING Make sure ashes are cool to the touch before using a vacuum See VACUUM USE f Periodically remove and empty the ash drawer see Figure 44 45 below the ash lip Dispose of ashes properly See ASH REMOVAL above g Put the ash drawer back into place making sure the ash p...

Page 22: ...e that the open side of the baffle is located on the left c Chamber walls Periodically you must vacuum the ashes that may have accumulated on the main walls of the combustion chamber START BY REMOVING THE DECORATIVE MASONRY LIKE PANELS WHICH ARE SIMPLY HELD BY CLIPS The use of a vacuum is necessary There is also a cleaning outlet located behind the left side panel of the combustion chamber Remove ...

Page 23: ... CONNECTOR Figure 51 Exhaust blower cleaning CHIMNEY CLEANING a Creosote Formation When wood is burned slowly it produces tar and other organic vapours which combine with expelled moisture to form creosote The creosote vapours condense in the relatively cool chimney flue in a newly started or a slow burning fire As a result creosote residue accumulates on the flue lining When ignited creosote prod...

Page 24: ... Blower Vacuum Pressure Switch Tap Brush Venting System Inspect Sweep Gaskets Inspect Hopper Empty Vacuum Gasket around door and door glass should be inspected and repaired or replaced when necessary see REPLACEMENT PARTS REMOVAL AND REPLACEMENT OF DOOR GLASS While wearing leather gloves or any other gloves suitable for handling broken glass carefully remove any loose pieces of glass from the door...

Page 25: ...exhaust pipe are blocked with ash or foreign material Follow all cleaning procedures in the maintenance section of the owner s manual 3 Vent pipe is incorrectly installed Check to make sure vent pipe installation meets criteria in owner s manual and pipe manufacturer s recommendations 4 The pressure switch connections are faulty Check the connectors that attach to the pressure switch 5 The pressur...

Page 26: ... shaft from the auger housing Start by emptying the hopper Take off the rear panel of the stove s body Then remove the auger motor by removing the screws holding the motor to the auger shaft Once the motor is out remove the four screws on the steel plate holding the auger shaft to the auger housing Then rotate the bottom end of the auger shaft down towards you until you can pull the shaft down out...

Page 27: ...on occurs call your dealer or technician 5 The control board is not sending power to the igniter Check the voltage going to the igniter during ignition It should be a full current If the voltage is lower than full current check the wiring If the wiring checks out good the board is bad You will need a technician to perform this test 6 The burn pot gaskets are missing or have to be replaced Burn pot...

Page 28: ...maintenance procedures Press simultaneously for 2 seconds and icons After 3 attempts reset is no longer possible Call SBI technical support STOVE STOPS FEEDING PELLETS AND SHOWS WARNING CODE d Possible Causes Possible Remedies 1 The hopper lid has stayed open for more than 3 minutes As a security measure the auger will stop turning and feeding pellets as soon as the hopper lid opens It will resume...

Page 29: ...FOR A WHILE THE BURNPOT OVERFILLS Possible Causes Possible Remedies 1 Stove or vent pipe is clogged which restricts airflow through the burn pot Follow all cleaning procedure in the maintenance section of the owner s manual 2 Vent pipe installed improperly Check to make sure the vent pipe has been installed according to the instructions in the owner s manual 3 The air damper is too far closed for ...

Page 30: ...Inverted polarity in power outlet Will not keep the stove from operating Power outage Igniter fuse blew up SMOKE SMELL OR SOOT BUILD UP Because it is a wood burning device your BIO 35 may emit a faint wood burning odor If this increases beyond normal or if you notice an unusual soot build up on walls or furniture check your exhaust system carefully for leaks All joints should be properly sealed Al...

Page 31: ...VECTION BLOWER CONVECTION BLOWER POWER CORD Figure 54 Components rear HIGH TEMPERATURE SWITCH L 250 MANUAL RESET HIGH TEMPERATURE SWITCH F 160 HIGH TEMPERATURE SWITCH L 250 AUTOMATIC IGNITER AIR SUPPLY CONTROL Figure 55 Components right side ELECTRIC SHOCK In order to verify the grounding and polarity of the power outlet the control board sends a low voltage impulse to the stove s frame If the pol...

Page 32: ... Burn pot gasket 2 requires 21045 Control Board Touch screen 44022 PC Board 44102 Combustion Exhaust Blower Assembly SE44101 Convection Blower 44100 Door Gasket AC06100 Hot Rod Igniter 44030 Thermistor 44095 F 160 Convection blower heat sensor 44058 L 250 Automatic High Temp Switch 44059 L 250 Manual Reset High Temp Switch 44041 Window Gasket 7 AC06400 Convection blower gasket 21177 Combustion Exh...

Page 33: ...ntal vent coming out at the back of the stove on a total distance of 4 feet followed by a Tee and a 6 foot vertical rise it would be acceptable The installation would end be within the allowable configuration zone on the chart since it would have at least one foot of vertical rise for each foot of horizontal run Furthermore the total vertical rise would be at least 3 foot high WARNING To reduce th...

Page 34: ...quivalent vent lenght calculation table DRAW YOUR INSTALLATION 1 SQUARE 1 F00T PART DAILY 10 bags 25 bags E xchanger Baffle Left interior channel Hopper Evacuation blower Blower blades Pressure system Burn pot Convection blower filter Evacuation system Gaskets CLEANING Use 4 pipe if you have more than 15 feet of Equivalent Vent Length EVL The longer the run of pipe in your installation the more re...

Page 35: ...part All parts and labour costs covered by this warranty are limited according to the table below The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all obligations with respect to this warranty by refunding the wholesale price of any warranted but defective part...

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