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7

7.1.  Fault Display
  

In case of a fault, one of the corresponding fault codes listed below will 
appear on the display. If it is a critical fault, charging will stop and the red 
Fault LED will be illuminated.

6.2.4.  Status

6.2.4.1. 

 This menu displays the status of the charger’s internal 
counters (number of normal and partial charges, fault 
code, etc.).

6.2.4.2. 

Status screen

6. Menu and Display Information (cont.)

7. Service and Troubleshooting

Memo

Description

Memo

Description

S/N

Wi-iQ

®

 battery  

monitoring device 

serial number

I end

Current at end of charge

Capacity

Rated battery  

capacity (Ah)

Temp end

Battery temperature  

at end of charge (F)

U batt

Rated battery  

voltage (V)

Chg Time

Time of the charge cycle 

(minutes)

Temp

Battery temperature 

at start of charge (F)

Ah

Amp-hours returned  

during charge cycle

Techno

Battery technology

kWh

Kilowatt-hours returned 

during charge cycle

Profile

Selected profile

Status

Partial or Complete

% init

State of charge at 

start of charge (%)

Default

Fault codes

U start

Battery voltage at 

start of charge (Vpc)

SoC

Start of charge date  

and time

U end

Battery voltage at 

end of charge (Vpc)

DBa

Battery disconnect  

date and time

Warning

Wi-iQ

®

  battery  

monitoring device  

warnings

CFC

Termination code  

(for service tech)

Parameter

Description

Date/Time

Sets date and time of the charger. The clock has  

a battery backup which will preserve the time  

when power to the charger is off.

Language

Selects the language displayed in the menus.

Region

Selects the format for date, metric (EU) or imperial 

(US) units for temperature, length and cable gauge 

in both metric and AWG.

Display

Set screen saver function and display Themes.

Screen Saver

Enables or Disables the screen saver function.

Delay Savings

Set the time the screen stays illuminated. The delay 

time is adjustable in minutes up to one hour and 59 

minutes.

Themes

Themes A and B are two different ways that  

information is displayed throughout the charge 

cycle as seen in table below. Theme A is selected  

by default and will be used in this manual.

Daylight Savings

Enables or disables automatic clock adjustment 

for daylight savings time. When enabled, time 

will move ahead one hour at 02:00 on the second 

Sunday in March and will move back one hour at 

02:00 on the first Sunday of November. The charger 

must be powered up at the time of the change for it 

to take effect.

Status

Description

Charge

Total number of charges - corresponds to the total of 

normally terminated charges and charges terminated with 

or by faults

Complete

Number of charges normally terminated

Partial

Number of charges terminated abnormally

TH

Number of charger temperature faults

DF1 etc.

Number of faults recorded by the charger (see Fault Codes)

6.3.  Setting parameters

6.4.  USB

6.4.1. 

This menu provides access to the USB function to update software.

6.4.2. 

Software Updates are provided by EnerSys

®

.

6.5.  Password

6.5.1. 

This is where the password is entered to gain access to service level 
menus by authorized EnerSys

®

 service personnel.

7.2.  Fault Codes

Error

Cause

Solution

DF-CUR

Current fault before DF1 

(can be low mains, phase 

missing or faulty module) 

Call for Service

DF1

Critical current fault, all 

modules are on DF1 fault 

(check the mains and 

phase missing)

Call for Service

DF2

Output fuse fault, battery 

reverse polarity

Check the correct connection  

of the battery (reversed polarity 

cables) and the output fuse.

DF3

Incorrect Battery voltage 

for charger setting 

Too high or too low battery 

voltage. Battery voltage must  

be between 1.6V and 2.4V per cell  

for Lead Acid technology.  

Use proper charger for battery.

DF4

Overdischarge

Charge continues.

DF5

Battery or charger setting 

inspection  (Ah security, 

charge timeout, negative 

voltage Dv/Dt) 

DF5 appears when the charging 

profile has been achieved with 

a fault condition, that can be a 

current increase in regulation 

phase demonstrating a battery 

heating or a badly programmed 

regulation voltage, or the 

charging time is too long and has 

exceeded the safety limit. Check 

charging para meters: profile, 

temperature, capacity, cables. 

Check the battery (defective cells, 

high temperature, water level).

DF7

Air pressure pump fault. 

Current Di-Dt, thermal run 

away.  

Call for Service

TH

Charger Thermal fault, all 

modules are on thermal 

fault (check air flow, and 

ambient temperature). 

Verify the proper operation  

of the fans and/or absence of too 

high ambient temperature, or 

there is poor natural ventilation 

to the charger.

TH-Amb

Ambient temperature too 

high

Move the charger in a place with 

lower ambient temperature. 

Follow instrucitons on installation 

and safety

DFMOD

Module faulty (refer to 

Module Menu to know  

the fault type)

Call for Service

MOD DEF

Module is unplugged  

or not answer

Clean the module or the 

backplane connection. If not 

working Call for Service

MOD DFC

Module Converter faulty, 

the module can't output 

the maximum current 

(check the AC phases,  

and AC fuse)

Check power supply.

6.2.3.  Memorization Data

Summary of Contents for NexSys+

Page 1: ...1 CHARGING SOLUTIONS Instructions for Use www enersys com...

Page 2: ...nt frequency or from a generator with unstable frequency Phase TCX When 1 indicates a Single Phase Charger and 3 indicates aThree Phase Charger AC Volts Nominal voltage for which this charger is rated...

Page 3: ...ttery during breaks lunch or any available time during the work schedule The Opportunity charge profile allows the battery to be safely charged while it is kept in a partial state of charge between 20...

Page 4: ...nd must be scrupulously observed WEEE 2002 96 EC 4 1 Location 4 1 1 For safe operation choose a location which is free of excess moisture dust combustible material and corrosive fumes Also avoid high...

Page 5: ...5 4 3 PAIRING with a Wi iQ battery monitoring device If one or more Wi iQ battery monitoring device adapters are in range the charger will turn on and apply current to the battery The display will sh...

Page 6: ...es back on and the display shows AVAIL The battery is now ready for use If the battery remains plugged in and refresh charge has been enabled refreshes will occur to maintain an optimal charge Push th...

Page 7: ...ption Charge Total number of charges corresponds to the total of normally terminated charges and charges terminated with or by faults Complete Number of charges normally terminated Partial Number of c...

Page 8: ...se correct module Default of balance voltage detected by the Wi iQ battery monitoring device Check each battery cell during discharge Control if the Wi iQ battery monitoring device is properly adjuste...

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