3
Profile Code Charger Profile
Description
P19
FAST
Fast profile for flooded battery equipped with
airmix. Charger rate up to 0.4 C5. Must set Battery
Capacity, Temperature & Equalize values and fit
properly programmed Wi-iQ
®
battery monitoring
device (FAST EU). If not installed or no Comm,
charger will use STDWL profile. Weekly Equal of
8h is needed. Recommended parameters to set on
the charger.
P22
HDUTY
Heavy Duty wet cell Pulse Profile. The charge
profile diagnoses the battery status throughout
the recharge phase and adjusts its parameters to
optimize the charge of flooded battery technology.
Max 0.25 C5. Auto battery capacity matching with
continuous current loops.
P21
STDWL
Standard (Waterless) wet cell profile. IUI profile
Max 0.13 to 0.20 C5. Auto battery capacity
matching with Ph1 loops. Can manually set battery
capacity if required. Weekly Equal is needed.
P02
GEL
IUI profile. Max 0.17 to 0.22 C5. Auto battery
capacity with Ph1 loops. Can manually set battery
capacity if required. Weekly Equal is needed.
P06
AGM
IUI profile. Max 0.20 C5. Auto battery capacity with
Ph1 loops. Finish time limitation. Can manually
set battery capacity if required. Weekly Equal is
needed.
P07
OPP (*)
Opportunity charge PzQ cells. IU (main) & IUI pulse
(daily) profile @0.25 C5. Finish current 5%. Must
set Daily Full charge. If programmed Wi-iQ
®
battery
monitoring device fitted, gives capacity, temp and
voltage, however for safety if no communication,
should manually set Battery Capacity, Temp and
Voltage. Weekly Equal is needed.
P04
AIRMIX
Pneumatic / Airmix profile. Must have Air kit fitted
to use this profile. IUI profile Max 0.13 to 0.25
C5. Auto battery capacity with Ph1 loops. Can
manually set battery capacity if required. Weekly
Equal is needed.
P09
WL20
Hawker Waterless 20 product, IUI profile (old
WF200). Requires Airmix and Wi-iQ
®
battery
monitoring device comm. Weekly Equal is needed.
P25
LOWCHG
Low rate charge profile. IUI profile 0.09 to 0.13 C5.
Manually set battery capacity if required. Weekly
Equal is needed.
P31
NXBLOC (*)
For NexSys
®
Core Bloc battery under normal
charge. Charge rate 0.192 to 0.70 C5. Must set
Battery Capacity, Temperature & Equalize values
or fit properly programmed Wi-iQ
®
battery
monitoring device (NexSys
®
BLOC battery). If not
installed or no Comm, charger will use manual
setup Ah and temp. Weekly Equal is needed.
P29
NXSTND (*)
For NexSys
®
Core 2V battery under normal charge.
Charge rate 0.192 to 0.25 C5. Must set Battery
Capacity, Temperature & Equalize values or fit
properly programmed Wi-iQ
®
battery monitoring
device (NexSys
®
2V battery). If not installed or
no Comm, charger will use manual setup Ah and
temp. Weekly Equal is needed.
P30
NXFAST (*)
For NexSys
®
Core 2V battery under fast, higher
rate. Charge rate 0.251 - 0.40 C5. Properly FAST
programmed Wi-iQ
®
battery monitoring device
(NexSys
®
2V battery). If not installed or no Comm,
charger will use manual setup Ah and temp.
Weekly Equal is needed.
P32
NXP2V (*)
For NexSys
®
PURE 2V battery under fast, higher rate.
Charge rate 0.251 - 0.40C5. Properly programmed
Wi-iQ
®
battery monitoring device (NexSys
®
Pure
2V battery). If not installed or no Comm, charger
will use manual setup Ah and temp. Weekly Equal
is needed.
P33
NXPBLC (*)
For NexSys
®
PURE Bloc battery under normal
charge. charge rate 0.251 to 0.70 C5. Properly
programmed Wi-iQ
®
battery monitoring device
(NexSys
®
Pure Bloc battery). If not installed or
no Comm, charger will use manual setup Ah and
temp. Weekly Equal is needed.
-
NXSION (*)
For Lithium Enersys
®
Battery only. The charger is
communicating with the Enersys
®
Lithium BMS
through the CANBUS, the BMS is driving the
charger and then the setting of the charger is not
compulsory. Nevertheless, there is recommended
parameters to set on the charger.
2.2. (*) Opportunity profile options
2.2.1.
Operation: In Opportunity charging mode, the user can charge the
battery during breaks, lunch, or any available time during the work
schedule. The Opportunity charge profile allows the battery to be
safely charged while it is kept in a partial state of charge between
20% and 80% of C6 throughout the work week. Sufficient time
should be scheduled after the weekly equalize charge to allow
battery cooling and to perform periodical electrolyte level checks.
2.2.2.
Daily Charge: This option can be set to add additional daily charging
time, if the work schedule allows. It should be considered only when
the daily work demand requires additional capacity.
2.3. Equalization charging
2.3.1.
Equalization charging for traditional flooded lead acid batteries,
performed after normal charging, balances the electrolyte densities
in the battery’s cells.
2.3.2.
NOTE: The factory default is Daily Charge DISABLE, 6-8 hours
Equalize, Sunday at 00 hour for flooded, 2-hour week / maintenance
charge for NexSys® charge profiles.
2.4. Block out time
2.4.1.
This function inhibits the charger from charging the battery during
the block out time window. If a charge cycle has started before the
block out window it is inhibited during the block out window and
will automatically restart the charge cycle at the end of the block
out window.
2.5. Refresh charging
2.5.1.
Refresh or maintenance charging enables the charger to maintain
the battery at maximum state of charge as long as it is attached to
the charger.
2.6. Charger option list
3.1. Warning
: The shipping pallet must be removed for proper and safe
operations.
3.2.
This manual contains important safety and operating instructions. Before
using the battery charger, read all instructions,
cautions
and
warnings
on
the battery charger, the battery and the product using the battery.
3.3.
Read and understand all setup and operating instructions before using the
battery charger to prevent damage to the battery and to the charger.
3.4. Do not
touch non-insulated parts of the output connector or the battery
terminals to prevent electrical shock. Never open the equipment: High
voltage could be still present even turning off the charger. Any adjustment,
maintenance or repairs to the equipment while it is open must only be
carried out by an appropriately skilled person who is aware of the risks
involved.
3.5.
During charge, lead acid batteries produce hydrogen gas which can explode
if ignited. Never smoke, use an open flame or create sparks in the vicinity
of the battery. Take all necessary precautions when the equipment will be
used in areas where there is the possible risk of an accident occurring.
Ensure appropriate ventilation according to standard EN 62485-3 to allow
any gases released to escape. Never disconnect the battery while it is being
charged.
3.6.
Unless charger is equipment with LMEB (Late Make Break/Early) feature
Do
not
connect or disconnect the battery plug while the charger is on. Doing
so will cause arcing and burning of the connector resulting in charger
damage or battery explosion.
3.7.
Lead acid batteries contain sulfuric acid which causes burns.
Do not
get in eyes, on skin or on clothing. In cases of contact with eyes, flush
immediately with clean water at least for 15 minutes. Seek medical
attention immediately.
3.8.
Only factory-qualified personnel should install, set up and service this
equipment. De-energize all AC and DC power connections before servicing
the charger.
3.9.
Must be used in conformance with its indicated level of protection and
never come into contact with water.
3.10. Must not be installed on surfaces subject to vibration (near to compressors,
engines, motors).
3.11.
Must be installed so that the gases from the battery being charged, do not
get sucked into the charger by its fans.
3.12.
The charger is
not
for outdoor use, only indoor use.
Suffix
Description
PLC
Programmable Logic Controller
LMEB
Late Make Break/Early
CAN
Controller Area Network
Ethernet
Network Connection
Airmix
Electrolyte Circulation System
3. Safety Precautions
2.1.4. Charge profile codes
