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9

Figure 4, Sealing Tape

As hoses, components and fittings 

are assembled, apply 1-1⁄2 wraps 

of thread sealing tape to all 

threaded NPT or NPTF fittings, 

leaving the first complete thread 

free of tape as shown in Figure 4. 

Use care to prevent pieces of 

tape from entering the hydraulic 

system.

Make hydraulic connections to pump ports “A” and “B” as 

described in the following steps. Refer to Figures 3, 4 and 5.
1.  To prevent the pump from starting, be sure that the battery 

is removed from the pump.

2.  Remove the shipping plugs from pump ports “A” and “B”. 

Use a 15/16" wrench to hold the port fitting in place. Then, 

use a 11/16" wrench to remove the shipping plug. See 

Figure 5.

3.  Connect the hose from the advance side of the cylinder or 

tool to pump port “A”.

4.  Connect the hose from the retract side of the cylinder or 

tool to pump port “B”.

5.  Install hydraulic fittings at pump ports “A” and “B” so they 

are finger tight. Then, tighten each fitting two additional full 

turns. Couplings or other hydraulic fittings (user-supplied) 

must have 3/8" NPTF threads.

11/16 inch &

15/16 inch

3/8” NPTF

Figure 5, Shipping Plug Removal & 

Hydraulic Coupling Installation (typical)

  WARNING To ensure proper operation, avoid kinking or 

tightly bending hoses. If a hose becomes kinked or otherwise 

damaged, it must be replaced. Damaged hoses may rupture 

at high pressure. Serious personal injury may result.

6.0  BATTERY PACK

6.1  Battery Pack Fuel Gauge

New battery packs must be charged before use. Each battery 

pack contains a “fuel gauge” with four indicator lights. The 

indicator lights show the approximate run time remaining before 

the battery pack becomes completely discharged.
Press the fuel gauge button to display the lights. The fuel gauge 

will stay lit for two seconds. Refer to the following table to 

determine the level of charge:

When fuel gauge button 

is pressed: 

                               (see Fig. 6)

Percent Charge: 

(approximate)

Lights 1, 2, 3 and 4 ON

78 - 100%

Lights 1, 2 and 3 ON

55 - 77%

Lights 1 and 2 ON

33 - 54%

Light 1 ON

10-32%

Light 1 FLASHES 4 TIMES

< 10%

Light 1 FLASHES 8 TIMES

0%

 

NOTICE

Run time between battery charges is dependent on 

the application, pump run time, pressure setting and other 

factors.

Figure 6, Fuel Gauge

 

NOTICE

 If none of the fuel gauge lights illuminate when the 

fuel gauge button is pressed, place the battery pack on the 

charger and charge as needed.

6.2  Battery Pack Installation and Removal

• Be sure that trigger lock is in the 

locked

 position before 

installing or removing battery packs. Refer to Section 7.2.
• 

To install battery pack on pump:

 Slide the pack down onto 

the bracket at the rear of the pump. Make sure it latches securely 

into place. See Figure 7.
• 

To remove battery pack from pump:

 Press the red release 

buttons located on each side of the pack. Then, slide the pack 

upward and remove it from the bracket on pump.

Install 

(Slide On)

 Figure 7, Battery Pack Installation

 

NOTICE

 

To ensure compatibility and proper operation, use 

only 

MILWAUKEE

 M28™ Lithium-Ion battery packs with the 

pump.

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Summary of Contents for XC-1400 Series

Page 1: ...Instruction Sheet XC 1401MB XC 1401ME XC 1401M XC 1402MB XC 1402ME XC 1402M XC 1400 Series Cordless Electric Pump L4146 Rev B 11 19 Models English EN ...

Page 2: ......

Page 3: ...tibility EMC 8 4 0 IMPORTANT RECEIVING INSTRUCTIONS 8 5 0 HYDRAULIC CONNECTIONS 8 6 0 BATTERY PACK 9 6 1 Battery Pack Fuel Gauge 9 6 2 Battery Pack Installation and Removal 9 7 0 OPERATION 10 7 1 Before Start up 10 7 2 Trigger Lock 10 7 3 Starting and Stopping the Pump Motor 10 7 4 Operating Precautions 10 7 5 Control Valve Operation 11 7 6 Air Removal 11 7 7 Battery Pack Current Draw Protection 1...

Page 4: ... could result in death or serious personal injury Property damage could also occur Do not remove or disable the pump relief valve Never set the relief valve to a higher pressure than the maximum rated pressure of the pump Stay clear of loads supported by hydraulics To avoid personal injury keep hands and feet away from cylinder and work piece during operation Do not handle pressurized hoses Escapi...

Page 5: ...the motor and other components Allow sufficient time for the pump to cool between operations To help prevent automatic motor shutdown do not exceed the pump s rated duty cycle of 25 To avoid accidental starting ensure that the trigger safety lock is in the locked position before carrying or moving the pump Do not carry the pump with your hand or fingers on the trigger Do not use the pump if the tr...

Page 6: ... and 2 Battery Packs 230 28 XC 1402ME 120 2 0 24 2 11 0 Pump Charger and 2 Battery Packs 230 28 XC 1401M 60 1 0 22 3 10 1 Pump Only For pump model numbers ending in M the charger and battery packs are not included and must be user supplied See table below for additional information XC 1402M 120 2 0 24 2 11 0 Pump Only Reservoir size is approximate Actual usable oil capacity will be slightly less A...

Page 7: ...apacity is provided XC 1401 models feature a one liter 60 in oil reservoir XC 1402 models contain a two liter 120 in oil reservoir The pump s high strength fiberglass reinforced composite shroud provides superior durability in demanding job site environments An integrated carrying handle and removable carrying strap allow for easy portability Power is supplied by a rechargeable 28 volt Lithium Ion...

Page 8: ... by warranty If shipping damage is found notify carrier at once The carrier is responsible for all repair and replacement costs resulting from damage in shipment The pump can be ordered either with or without battery packs and a compatible AC powered battery charger These items will be included in the shipment if ordered 5 0 HYDRAULIC CONNECTIONS The pump contains a 4 way 3 position manual control...

Page 9: ...K 6 1 Battery Pack Fuel Gauge New battery packs must be charged before use Each battery pack contains a fuel gauge with four indicator lights The indicator lights show the approximate run time remaining before the battery pack becomes completely discharged Press the fuel gauge button to display the lights The fuel gauge will stay lit for two seconds Refer to the following table to determine the le...

Page 10: ... unlocked position 2 To start the pump motor firmly grasp the carrying handle and pull the trigger switch upward 3 To stop the pump motor release the trigger switch Motor ON Motor OFF Figure 9 Trigger Switch on off control 7 4 Operating Precautions WARNING Failure to observe the following precautions and instructions could allow load to drop on persons working in the area Death or serious personal...

Page 11: ...ack from damage and extend its life the battery pack s intelligent circuit monitors both current draw and temperature In extremely high torque binding stalling and short circuit situations the battery pack will shut off if the current draw becomes too high The fuel gauge lights will flash 8 times indicating that battery pack shut off has occurred To prevent battery pack shut off from occurring red...

Page 12: ...c oil Use of other oils may result in damage to pump components Such damage is not covered under the Enerpac product warranty 8 3 Adding Oil CAUTION Be certain that cylinder or tool is fully retracted before adding any oil to the reservoir If an oil filled cylinder or tool is retracted after additional oil has been added to the reservoir the reservoir could become overfilled and burst Minor or mod...

Page 13: ...g It will be removed later but must remain installed at this time 8 Move the trigger lock to the unlocked position 9 Move the control valve lever to the A advance position 10 Pull the trigger switch upward to start the pump motor Continue running the motor until oil stops flowing from the open ended hose Then release the trigger switch NOTICE Dispose of used oil in accordance with all applicable l...

Page 14: ...rd to start the pump motor f With the motor running slowly turn the Allen wrench clockwise to increase the pressure setting to the desired setting 10 300 psi 712 bar maximum Observe the pressure gauge to determine when this setting has been reached g After adjusting the pressure setting release the trigger switch to stop the motor h Pull the trigger switch upward again and re check the pressure ga...

Page 15: ...Center d Internal damage to pump Contact Enerpac Authorized Service Center 4 Cylinder will not advance or retract a Oil level low Add oil until reservoir is completely full b Pump needs priming To prime the pump be sure that the pump reservoir is filled with oil Then run the pump with the control valve in the neutral position while gently rocking the pump from side to side c Oil intake screens clo...

Page 16: ...www enerpac com ...

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