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Figure 4, Sealing Tape
As hoses, components and fittings
are assembled, apply 1-1⁄2 wraps
of thread sealing tape to all
threaded NPT or NPTF fittings,
leaving the first complete thread
free of tape as shown in Figure 4.
Use care to prevent pieces of
tape from entering the hydraulic
system.
Make hydraulic connections to pump ports “A” and “B” as
described in the following steps. Refer to Figures 3, 4 and 5.
1. To prevent the pump from starting, be sure that the battery
is removed from the pump.
2. Remove the shipping plugs from pump ports “A” and “B”.
Use a 15/16" wrench to hold the port fitting in place. Then,
use a 11/16" wrench to remove the shipping plug. See
Figure 5.
3. Connect the hose from the advance side of the cylinder or
tool to pump port “A”.
4. Connect the hose from the retract side of the cylinder or
tool to pump port “B”.
5. Install hydraulic fittings at pump ports “A” and “B” so they
are finger tight. Then, tighten each fitting two additional full
turns. Couplings or other hydraulic fittings (user-supplied)
must have 3/8" NPTF threads.
11/16 inch &
15/16 inch
3/8” NPTF
Figure 5, Shipping Plug Removal &
Hydraulic Coupling Installation (typical)
WARNING To ensure proper operation, avoid kinking or
tightly bending hoses. If a hose becomes kinked or otherwise
damaged, it must be replaced. Damaged hoses may rupture
at high pressure. Serious personal injury may result.
6.0 BATTERY PACK
6.1 Battery Pack Fuel Gauge
New battery packs must be charged before use. Each battery
pack contains a “fuel gauge” with four indicator lights. The
indicator lights show the approximate run time remaining before
the battery pack becomes completely discharged.
Press the fuel gauge button to display the lights. The fuel gauge
will stay lit for two seconds. Refer to the following table to
determine the level of charge:
When fuel gauge button
is pressed:
(see Fig. 6)
Percent Charge:
(approximate)
Lights 1, 2, 3 and 4 ON
78 - 100%
Lights 1, 2 and 3 ON
55 - 77%
Lights 1 and 2 ON
33 - 54%
Light 1 ON
10-32%
Light 1 FLASHES 4 TIMES
< 10%
Light 1 FLASHES 8 TIMES
0%
NOTICE
Run time between battery charges is dependent on
the application, pump run time, pressure setting and other
factors.
Figure 6, Fuel Gauge
NOTICE
If none of the fuel gauge lights illuminate when the
fuel gauge button is pressed, place the battery pack on the
charger and charge as needed.
6.2 Battery Pack Installation and Removal
• Be sure that trigger lock is in the
locked
position before
installing or removing battery packs. Refer to Section 7.2.
•
To install battery pack on pump:
Slide the pack down onto
the bracket at the rear of the pump. Make sure it latches securely
into place. See Figure 7.
•
To remove battery pack from pump:
Press the red release
buttons located on each side of the pack. Then, slide the pack
upward and remove it from the bracket on pump.
Install
(Slide On)
Figure 7, Battery Pack Installation
NOTICE
To ensure compatibility and proper operation, use
only
MILWAUKEE
M28™ Lithium-Ion battery packs with the
pump.
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Summary of Contents for XC-1400 Series
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