Energic Plus TST-D Operating Instructions Manual Download Page 4

BATTERY TERMINALS

 – Do not touch battery terminals while equipment is operating .

SERVICE AND MAINTENANCE

 – Shut OFF all power at the disconnect switch or line breaker BEFORE 

inspecting, adjusting, or servicing the equipment . Lock switch OPEN (or remove line fuses) so that the power 

cannot be turned ON accidentally . Disconnect power to equipment if it is to be left unattended or out of 

service . Disconnect battery from charger . Keep inside parts clean and dry . Dirt and/or moisture can cause

insulation failure . This failure can result in high voltage at the charger output .

BURN AND BODILY INJURY PREVENTION

The battery produces very high currents when short circuited, and will burn the skin severely if in contact 

with any metal conductor that is carrying this current . Do not permit rings on fingers to come in contact 

with battery terminals or the cell connectors on top of the battery . Battery acid is very corrosive . Always wear 

correct eye and body protection when near batteries .

FIRE AND EXPLOSION PREVENTION

When batteries are being recharged, they generate hydrogen gas that is explosive in certain concentrations 

in air (the flammability or explosive limits are 4 .1% to 72% hydrogen in air) . The spark-retarding vents help 

slow the rate of release of hydrogen, but the escaping hydrogen may form an explosive atmosphere around 

the battery if ventilation is poor . The ventilation system should be designed to provide an adequate amount 

of fresh air for the number of batteries being charged . This is essential to prevent an explosion . Always keep 

sparks, flames, burning cigarettes, and other sources of ignition away from the battery recharging area . Do 

not break “live” circuits at the terminals of batteries . Do not lay tools or anything that is metallic on top of any 

battery .

ARCING AND BURNING OF CONNECTOR

To prevent arcing and burning of the connector contacts, be sure the charger is OFF before connecting or 

disconnecting the battery . The ammeter should NOT indicate current flow .

MEDICAL AND FIRST AID TREATMENT

First aid facilities and a qualified first aid person should be available for each shift for immediate treatment of 

electrical shock victims .

EMERGENCY FIRST AID:

 Call physician and ambulance immediately and use First Aid

techniques recommended by the American Red Cross .

DANGER: ELECTRICAL SHOCK CAN BE FATAL.

If person is unconscious and electric shock is suspected, do not touch person if he or she is

in contact with charging equipment, battery, charging leads, or other live electrical parts.

Disconnect power at wall switch and then use First Aid.

Dry wood, wooden broom, and other insulating material can be used to move cables, if

necessary, away from person.

In case of acid in the eyes, flush very well with clean water and obtain professional medical

attention immediately .

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Summary of Contents for TST-D

Page 1: ...Operating Instructions User Manual TST D Battery Chargers Users Manual 2013 www energicplus com 1...

Page 2: ...R 6 INTERNAL VIEW OF THE CHARGER CABINET A 7 INTERNAL VIEW OF THE CHARGER CABINET B 8 AC VOLTAGE SELECTION 3 x 240 480 V not for 600V input models 9 AC INPUT VOLTAGE ADJUSTMENT 9 GROUNDING AND LINE CO...

Page 3: ...trical resistance is decreased when wet permitting dangerous current to flow through the body Do not work in damp area without being extremely careful Stand on dry rubber mat or dry wood and use insul...

Page 4: ...an explosive atmosphere around the battery if ventilation is poor The ventilation system should be designed to provide an adequate amount of fresh air for the number of batteries being charged This i...

Page 5: ...attery cells The microprocessor controlled electronic card is used to monitor the state of the charge and automatically turn the charger off when the battery is fully charged The charge current follow...

Page 6: ...reported on the data label is available from your power supply and verify that the unit s operating voltage is correct Allow adequate air circulation to prevent internal heat buildup Don t place the u...

Page 7: ...h 3x 208 240 480 Vac input and is not NOT present in chargers with 3x600 Vac input The PLUGS FOR INPUT VOLTAGE ADJUSTMENT are present in all the chargers 7 CONTROL BOARD BOARD FOR INPUT VOLTAGE SELECT...

Page 8: ...ith 3x 208 240 480 Vac input and is NOT present in chargers with 3x600 Vac input The PLUGS FOR INPUT VOLTAGE ADJUSTMENT are present in all the chargers 8 CONTROL BOARD CONTACTOR OUTPUT FUSE POWER TRAN...

Page 9: ...rrect configuration Fix the nuts carefully Mount the plastic protection over the BVS Close the cabinet Metal bars in position 200 250 Vac Metal bars in position 440 524 Vac AC INPUT VOLTAGE ADJUSTMENT...

Page 10: ...must be grounded with separate conductor Minimum size and color coding requirements must be in accordance with any applicable national or local code PROCEDURE Read on the data label the AC current val...

Page 11: ...AND BURNING OF CONNECTORS OR BATTERY EXPLOSION MAY RESULT PRELIMINARY CHECKS Inspect the charger completey for loose screws electrical connections or other damages Check that all the ventilation slot...

Page 12: ...attery voltage is below the minimum threshold of 1 62 V cell the charger will not start and the display will show the error message Voltage Low If the battery voltage is higher than the maximum thresh...

Page 13: ...ayed 3 3h Time of charge 7h 50minutes Displayed 7 5h The charge current follows the Wa curve as described in the norm DIN 41774 Current Voltage Initial Current about 16 of battery capacity Voltage 2 4...

Page 14: ...is absent the message Black Out is displayed When the power supply will be available again the charger will re start automatically from the exact point of interruption and the charge will be normally...

Page 15: ...ile it s being charged is hazardous for the user and voids the charger warranty The EQUALIZATION function is useful to keep all the cells of the battery at the same voltage level even after years of c...

Page 16: ...essage is displayed If the voltage falls below the minimum threshold the charger will give a refresh charge to pull up the voltage to a programmed maximum threshold and the display will show the messa...

Page 17: ...ng AC input settings Adjust AC input settings to lower voltage 2 One AC phase is absent Check AC input voltage on each phase 3 One or more diodes blown Replace rectifier 4 Bad contactor Replace contac...

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