background image

Quality made by
Hauser

ISO 9001

BA 360C/07/en/01.03
51512324
Valid of:
Software version 5.0

StamoLys CA 71 FE

Iron Analyzer

Operating Instructions

Summary of Contents for StamoLys CA 71 FE

Page 1: ...Quality made by Endress Hauser ISO 9001 BA 360C 07 en 01 03 51512324 Valid of Software version 5 0 StamoLys CA 71 FE Iron Analyzer Operating Instructions...

Page 2: ......

Page 3: ...eration 19 5 4 Calibration 26 6 Commissioning 28 6 1 Function check 28 6 2 Switch on 28 7 Maintenance 30 7 1 Maintenance schedule 30 7 2 Replacing reagents 31 7 3 Replacing pump hoses 32 7 4 Replacing...

Page 4: ...ng the entire measuring point check all the connections for correctness Ensure that electrical cables and hose connections are not damaged Do not operate damaged products and secure them against unint...

Page 5: ...symbol alerts you to hazards They can cause serious damage to the instrument or to persons if ignored Caution This symbol alerts you to possible faults which could arise from incorrect operation They...

Page 6: ...ng range A Measuring range 10 500 g l Fe B Measuring range 0 05 2 mg l Fe C Measuring range 0 1 5 mg l Fe Y Special version acc to customers specification Sample transfer 1 Sample transfer from one me...

Page 7: ...6 4 x 3 2 mm 0 25 x 0 12 an interference suppressor for the current output 4 edge covers a quality certificate Operating Instructions english Note Reagents please order separately 2 3 Certificates and...

Page 8: ...eck that the scope of delivery is complete and agrees with your order and the shipping documents The packaging material used to store or to transport the product must provide shock protection and humi...

Page 9: ...11 08 00 xx 001 eps Fig 4 Collecting vessel at analyzer optionally 1 Ventilation 2 Sample inlet from sampling 3 Collecting vessel 4 Electrical connections 5 Analyzer sample inlet C07 CA71xxx 06 08 02...

Page 10: ...n or no adjusting pin Fig 6 and Fig 7 position 2 2 Pull the marked pipe position 3 downwards due to your application 1 2 or 3 analyzers E H Collecting vessel at CA 71 with or without level measurement...

Page 11: ...hannel of a sewage treatment plant From a sedimentation tank or after microfiltration this is practical for media containing flocculants e g in an activated sludge basin Sample conditioning using ultr...

Page 12: ...le available for both analyzers Observe this when selecting maintenance intervals for CAT 430 and when setting the buffer volume on the collecting vessel C07 CA71xxx 11 08 00 xx 007 eps Fig 9 Installa...

Page 13: ...nnel must have read and understood the instructions in this manual and must adhere to them Ensure before beginning the connection work that there is no voltage at the power cable 4 1 1 Quick wiring gu...

Page 14: ...To start measurement the voltage must stay at 0 V for at least 5 seconds Function Designation Terminal without cooling device Terminal with cooling device Mains L 3 3 N 2 2 PE 1 1 Alarm value 1 chann...

Page 15: ...version place the cable cores of all cables data cables to analog output 1 and to analog output 2 through the interference suppressor 4 2 2 One channel version C07 CA71xxx 03 08 00 xx 001 eps Fig 12...

Page 16: ...lt Retrieves error message using operation menu Channel or measurement end1 1 Alternative selection Displays active channel Displays Measurement finished 5 s Analog output l 1 channel 1 0 or 4 mA meas...

Page 17: ...commands can be sent from the PC in order to read out data D Data memory Measured values C Data memory Calibration factors S Setup parameter entry configuration F Frequency current Connection Termina...

Page 18: ...e check the terminal assignment for analogue output 1 or 2 Device status and specifications Note Is the analyzer or cable externally undamaged Visual inspection Electrical connection Note Does the sup...

Page 19: ...ial interface RS 232 4 Operating keys and control LEDs 5 3 Local operation The operating keys and the integrated indicator LEDs have the following functions RS 232 ENDRESS HAUSER STAMOLYS CA 71 M CE E...

Page 20: ...s not yet expired Note Measuring flashes when the analyzer is ready for the next measurement but has not yet received the enable signal from the sample collector or the sample conditioning unit Select...

Page 21: ...tration of the standard see PARAMETER ENTRY calibration solution The deviation results from factors such as reagent ageing ageing of constructive components etc The calibration factor compensates for...

Page 22: ...r contact for alarm value 2 channel 1 works as NO current or NC current contact Alarm value AV 1 2 Two channel version only Setting for whether contact for alarm value 1 channel 2 works as NO current...

Page 23: ...steresis 2 of alarm value Alarm value AV 2 1 FE A 10 500 g l 500 g l FE B 0 05 2 00 mg l 2 00 mg l FE C 0 10 5 00 mg l 5 00 mg l Concentration threshold value limit relay 2 channel 1 differential hyst...

Page 24: ...bration interval of 48 72 h Calibration solution FE A 10 500 g l 500 g l FE B 0 05 2 00 mg l 2 00 mg l FE C 0 10 5 00 mg l 2 00 mg l Concentration of the calibration standard Select a standard whose c...

Page 25: ...to enter the menu Option Display Info Pumps and valves Virtual switching board Various valve and pump combinations can be selected The setting options are Valve 1 P sample or S standard Pump 1 and pu...

Page 26: ...ncentration measured values with date and time If there are no values available Empty set appears Browse through the data sets by pressing the Vand Wkeys Serial output You can output all data sets in...

Page 27: ...ion After the calibration has finished the analyzer automatically goes into measuring mode You now have to set the time of the 1st calibration back into the future in order to align the calibration an...

Page 28: ...nfigured and calibrated the measuring cycle starts automatically Entering parameters is no longer necessary To perform initial start up or to readjust the device parameters proceed as follows 1 Plug i...

Page 29: ...or S with V and then switch the P1 sample pump on Leave the pump running until you can tell that there is cleaning agent at the T connector Switch P1 back off 7 Now switch the valves to passage for s...

Page 30: ...f the reagents Period of time Duty Note weekly Check and note calibration factor for service purposes CONFIGURATION every 2 weeks Check concentration of the calibration standard in the laboratory Adju...

Page 31: ...e Trouble shooting instructions the reagents are too old the reagents have been spoilt by incorrect storage conditions or environmental influences Reagents check a Check the standard solution concentr...

Page 32: ...he reagent canisters in order to prevent contamination of the reagents 4 Loosen the hose cassette Now you can remove the hoses 5 Replace the new pump hoses in the reverse sequence of operations Do not...

Page 33: ...left of the mixer 4 Remove the old mixer from the clip and insert the new one 5 Connect the new mixer to the hoses again 6 Attach the photometer housing and screw it down 7 After installation refill t...

Page 34: ...er housing proceed as follows Stainless steel housing stainless steel SS 1 4301 AISI 304 with a lint free cloth and Glittol RG 10 51 GFR housing with a damp cloth or with tenside based alkaline cleani...

Page 35: ...tion 2 0 mg l Fe order no CAY842 V10C20AAE Note Please note the disposal instructions in the safety data sheets of the reagents 8 3 Hose cleaner Cleaning agent alkaline 100 ml order no CAY746 V01AAE C...

Page 36: ...ngly PARAMETER ENTRY Calibration solution or replace the standard Reagents contaminated or aged Simple check Add about 20 ml of standard solution with about 1 ml of reagent in a beaker If it does not...

Page 37: ...ric methods Detect interfering substances see Technical Information Measuring principle possibly use sample conditioning Standard is dosed to the sample Check the valves and valve settings Replace val...

Page 38: ...lushing does not start Time of 1st flushing not reached The date must be between 01 01 1996 and the current date Interval not expired or 0 h Change parameters Leak on Photometer Device or discharge bl...

Page 39: ...mple collector 51504114 122 Hose made of C Flex 6 4 mm 51504115 123 Hose made of C Flex 1 5 mm 51512535 130 Hose adapter 1 6 mm x 1 6 mm 51506495 131 Hose adapter T 1 6 mm x 1 6 mm x 1 6 mm 51506490 1...

Page 40: ...n alarm Contacts 2 limit contacts per channel 1 system alarm contact optionally end of measurement with two channel version display of channel no available Load max 500 Serial interface RS 232 C Load...

Page 41: ...selectable from 20 to 300 s standard 80 s Rinse again time 30 s Filling time 22 s Maintenance interval 6 month typically Servicing requirements 15 minutes week typically Ambient temperature 5 40 C 41...

Page 42: ...sample Deutsch English Fran ais Italiano Nederlands Suomi Magyar Polski Error messages Pumps and valves Frequency Mixture Measured values Output Clear data Measuring range start Alarm value 1 Calibra...

Page 43: ...Lys CA 71FE Appendix Endress Hauser 43 Analog output Alarm value 1 Alarm value 2 Error contact act Date time Frequency offset Standard solution Flushing interval Flushing time 1st Flushing Calibrate o...

Page 44: ...Suomi Magyar Polski Error messages Pumps and valves Frequency Mixture Measured values Output Clear data Measuring range start1 Calibration Measuring Flushing Waiting PARAMETER ENTRY AUTO MEASURING LA...

Page 45: ...value 1 2 Calibration solution 1st Flushing act Date time Frequency offset Calibrate offset Error contact Alarm value 2 2 Alarm value 2 1 Analog output 2 Flushing interval Flushing time n Channel 1 n...

Page 46: ...agent FE1 CAY842 V10C05AAE Standard solution 0 5 mg l Fe CAY842 V10C20AAE Standard solution 2 0 mg l Fe Chemicals for Ultra filtration Quantity Order no Description CAY746 V01AAE Alkaline cleaning age...

Page 47: ...7 5 m C Flex hose ID 6 4 mm 51504115 123 1 m C Flex hose ID 1 5 mm 51512535 130 10 Hose adapter 1 6 mm x 1 6 mm 51506495 131 10 Hose adapter T 1 6 mm x 1 6 mm x 1 6 mm 51506490 132 10 Hose adapter 3 2...

Page 48: ...output 0 20 mA 4 20 mA AV 1 normally closed normally open AV 2 normally closed normally open Fault signal normally closed normally open Frequency offset Hz Ground line demineralised water without reag...

Page 49: ...ain Filling time Reaction time U min K floating mean N Points C1 mg l g l F 1 Hz C2 mg l g l F 2 Hz C3 mg l g l F 3 Hz C4 mg l g l F 4 Hz C5 mg l g l F 5 Hz C6 mg l g l F 6 Hz C7 mg l g l F 7 Hz C8 mg...

Page 50: ...th pressurised water disposable syringe Remove hose holder unit from the pump Done KW 1 KW 3 KW 5 KW 7 KW 9 KW 11 KW 13 KW 15 KW 17 KW 19 KW 21 KW 23 Date Done KW 25 KW 27 KW 29 KW 31 KW 33 KW 35 KW 3...

Page 51: ...StamoLys CA 71FE Appendix Endress Hauser 51...

Page 52: ...Appendix StamoLys CA 71FE 52 Endress Hauser...

Page 53: ...5 safety symbols 5 Incoming acceptance 8 Input 40 Installation 4 8 11 Examples 12 Interference suppressor 15 L LANGUAGE 25 M Main menu 20 Maintenance 30 Schedule 30 Mechanical construction 41 Menu Au...

Page 54: ...eening 15 Serial interface 17 SERVICE 25 Signal connection 15 Spare parts 38 Standard solution 35 Storage 8 Switching contacts 16 Switch on 28 Symbols 5 T Technical data 40 41 Terminal assignment 14 T...

Page 55: ...f health o biological hazardous o inflammable o safe Please mark the appropriate warning hints 5HDVRQ IRU UHWXUQ BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBB...

Page 56: ...San Jose Euro Tec Costa Rica S A Tel 2 20 28 08 Fax 2 96 15 42 Ecuador Quito Insetec Cia Ltda Tel 02 2 26 91 48 Fax 02 2 46 18 33 El Salvador San Salvador Automatizacion y Control Industrial de El Sal...

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