Endress+Hauser Proline Promag 50 Operating Instructions Manual Download Page 1

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BA00046D/06/EN/14.11
71136623

Valid as of version
V 2.03.XX (device software)

Operating Instructions

Proline Promag 50
HART

Electromagnetic flow measuring system

Summary of Contents for Proline Promag 50

Page 1: ...BA00046D 06 EN 14 11 71136623 Valid as of version V 2 03 XX device software Operating Instructions Proline Promag 50 HART Electromagnetic flow measuring system 6 ...

Page 2: ......

Page 3: ...on for Promag D 53 4 3 2 Potential equalization for Promag W P L 53 4 3 3 Potential equalization for Promag H 53 4 3 4 Exampels for potential equalization connections for Promag D 54 4 3 5 Exampels for potential equalization connections for Promag L W P 55 4 4 Degree of protection 56 4 5 Post connection check 57 5 Operation 58 5 1 Display and operating elements 58 5 2 Brief operating instructions ...

Page 4: ...96 10 1 2 Function and system design 96 10 1 3 Input 96 10 1 4 Output 96 10 1 5 Power supply 97 10 1 6 Performance characteristics 98 10 1 7 Operating conditions Installation 98 10 1 8 Operating conditions Environment 99 10 1 9 Operating conditions Process 100 10 1 10 Mechanical construction 105 10 1 11 Human interface 114 10 1 12 Certificates and approvals 115 10 1 13 Ordering information 116 10 ...

Page 5: ...s of wetted materials However minor changes in temperature concentration or in the degree of contamination in the process may result in variations in corrosion resistance For this reason Endress Hauser does not accept any responsibility with regard to the corrosion resistance of wetted materials in a specific application The user is responsible for the choice of suitable wetted materials in the pr...

Page 6: ...icons The devices are designed to meet state of the art safety requirements have been tested and left the factory in a condition in which they are safe to operate The devices comply with the applicable standards and regulations in accordance with EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use The devices can however be a source of danger if used ...

Page 7: ...he meanings of the individual letters and digits 2 Power supply frequency power consumption 3 Additional information EPD MSÜ with Empty Pipe Detection ECC with electrode cleaning 4 Outputs available I OUT HART with current output HART f OUT HART with frequency output STATUS IN with status input power supply 5 Reserved for information on special products 6 Observe device documentation 7 Reserved fo...

Page 8: ...pecial products 7 Permitted ambient temperature range 8 Observe device documentation 9 Reserved for additional information on device version approvals certificates 10 Calibration tolerance 11 Additional information examples EPD MSÜ with Empty Pipe Detection electrode R B with reference electrode 12 Degree of protection 13 Flow direction 20 C 4 F Tamb 60 C 140 F NEMA Type4X 50PXX XXXXXXXXXXXX 1 000...

Page 9: ...n which they are safe to operate The devices comply with the applicable standards and regulations in accordance with EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use and with the EMC requirements of IEC EN 61326 A1 The measuring system described in this Operating Manual is therefore in conformity with the statutory requirements of the EC Directives...

Page 10: ... Du Pont de Nemours Co Wilmington USA TRI CLAMP Registered trademark of Ladish Co Inc Kenosha USA HART Registered trademark of the HART Communication Foundation Austin USA HistoROM S DAT Field Xpert FieldCare Fieldcheck Applicator Registered or registration pending trademarks of Endress Hauser Flowtec AG Reinach CH ...

Page 11: ... flanged devices Caution The wooden covers mounted on the flanges from the factory protect the linings on the flanges during storage and transportation In case of Promag L they are additionally used to hold the lap joint flanges in place Do not remove these covers until immediately before the device in the pipe Do not lift flanged devices by the transmitter housing or the connection housing in the...

Page 12: ...y against impact for storage and transportation The original packaging provides optimum protection The storage temperature corresponds to the operating temperature range of the measuring transmitter and the appropriate measuring sensors ä 99 Do not remove the protective plates or caps on the process connections until you are ready to install the device This is particularly important in the case of...

Page 13: ...uring errors Avoid the following locations Highest point of a pipeline Risk of air accumulating Directly upstream from a free pipe outlet in a vertical pipeline A0008154 Fig 6 Mounting location Installation of pumps Do not install the sensor on the intake side of a pump This precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube Information on the...

Page 14: ...l a cleaning valve A0008155 Fig 8 Installation in a partially filled pipe Down pipes Install a siphon or a vent valve downstream of the sensor in down pipes whose length h 5 m 16 4 ft This precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube This measure also prevents the system losing prime which could cause air pockets Information on the linin...

Page 15: ...Vertical orientation This is the ideal orientation for self emptying piping systems and for use in conjunction with Empty Pipe Detection A0008158 Fig 10 Vertical orientation Horizontal orientation The measuring electrode plane should be horizontal This prevents brief insulation of the two measuring electrodes by entrained air bubbles Caution Empty Pipe Detection functions correctly only when the m...

Page 16: ...ccuracy specifications Inlet run 5 DN Outlet run 2 DN A0003210 Fig 12 Inlet and outlet runs 3 2 4 Vibrations Secure the piping and the sensor if vibration is severe Caution If vibrations are too severe we recommend the sensor and transmitter be mounted separately Information on resistance to vibration and shock can be found on ä 99 A0003208 Fig 13 Measures to prevent vibration of the device L 10 m...

Page 17: ...ucers can be used to install the sensor in larger diameter pipes The resultant increase in the rate of flow improves measuring accuracy with very slow moving fluids The nomogram shown here can be used to calculate the pressure loss caused by reducers and expanders Note The nomogram only applies to liquids of viscosity similar to water 1 Calculate the ratio of the diameters d D 2 From the nomogram ...

Page 18: ...0 25 to 700 50 35 to 1100 35 to 1100 35 to 1100 35 to 1100 35 to 1100 65 60 to 2000 60 to 2000 60 to 2000 60 to 2000 60 to 2000 80 90 to 3000 90 to 3000 90 to 3000 90 to 3000 90 to 3000 100 145 to 4700 145 to 4700 145 to 4700 145 to 4700 145 to 4700 125 220 to 7500 220 to 7500 220 to 7500 mm Min max full scale value v 0 3 or 10 m s in m h 150 20 to 600 20 to 600 20 to 600 200 35 to 1100 35 to 1100...

Page 19: ... 1950 60 to 1950 60 to 1950 6 90 to 2650 90 to 2650 90 to 2650 8 155 to 4850 155 to 4850 155 to 4850 10 250 to 7500 250 to 7500 250 to 7500 12 350 to 10600 350 to 10600 350 to 10600 14 500 to 15000 500 to 15000 500 to 15000 15 600 to 19000 600 to 19000 16 600 to 19000 600 to 19000 600 to 19000 18 800 to 24000 800 to 24000 800 to 24000 20 1000 to 30000 1000 to 30000 1000 to 30000 24 1400 to 44000 1...

Page 20: ... equalization between sensor and transmitter if necessary The permitted connecting cable length Lmax is determined by the fluid conductivity å 16 A minimum conductivity of 20 μS cm is required for measuring demineralized water Most liquids can be measured as of a minimum conductivity of 5 μS cm The maximum connecting cable length is 10 m 32 8 ft when empty pipe detection EPD ä 73 is switched on A0...

Page 21: ...e required for the installation Caution When installing the transmitter in the pipe observe the necessary torques ä 23 a0010776 Fig 17 Mounting the sensor 1 Nut 2 Washer 3 Mounting bolt 4 Centering sleeve 5 Seal Seals When installing the sensor make sure that the seals used do not project into the pipe cross section Caution Risk of short circuit Do not use electrically conductive sealing compounds...

Page 22: ...d und the pitch circle diameter Process connection EN DIN ANSI JIS DN 25 to 40 DN 1 to 1 A0010896 A0010824 A0010896 DN 50 DN 2 A0010897 A0010825 A0010825 DN 65 A0012170 A0012171 DN 80 DN 3 A0010898 A0010827 A0010826 DN 100 DN 4 A0012168 A0012168 A0012169 1 Mounting bolts with centering sleeves 2 EN DIN flanges 4 hole with centering sleeves 3 EN DIN flanges 8 hole without centering sleeves 1 1 1 1 ...

Page 23: ...ed face 25 4 M12 145 54 19 19 40 4 M16 170 68 33 33 50 4 M16 185 82 41 41 65 4 M16 200 92 44 44 65 8 M16 200 29 29 80 8 M16 225 116 36 36 100 8 M16 260 147 40 40 EN DIN flanges 4 hole with centering sleeves EN DIN flanges 8 hole without centering sleeves A centering sleeve is not required The device is centered directly via the sensor housing Nominal diameter Mounting bolts Centering sleeve length...

Page 24: ...ructions which will be enclosed with the shipment To comply with the device specification a concentrical installation in the measuring section is required a0004296 Fig 18 Installing the Promag L sensor Seals Comply with the following instructions when installing seals Hard rubber lining additional seals are always necessary Polyurethane lining no seals are required PTFE lining no seals are require...

Page 25: ... 90 300 PN 10 12 M 20 55 100 350 PN 6 12 M 20 111 120 350 PN 10 16 M 20 112 118 400 PN 6 16 M 20 90 98 400 PN 10 16 M 24 151 167 450 PN 6 16 M 20 112 126 450 PN 10 20 M 24 153 133 500 PN 6 20 M 20 119 123 500 PN 10 20 M 24 155 171 600 PN 6 20 M 24 139 147 600 PN 10 20 M 27 206 219 700 PN 6 24 M 24 148 139 700 PN 10 24 M 27 246 246 800 PN 6 24 M 27 206 182 800 PN 10 24 M 30 331 316 900 PN 6 24 M 27...

Page 26: ...l diameter AS 2129 Threaded fasteners Max tightening torque Pressure rating Hard rubber Polyurethane PTFE mm Nm Nm Nm 350 Table E 12 M 24 203 400 Table E 12 M 24 226 450 Table E 16 M 24 226 500 Table E 16 M 24 271 600 Table E 16 M 30 439 700 Table E 20 M 30 355 750 Table E 20 M 30 559 800 Table E 20 M 30 631 900 Table E 24 M 30 627 1000 Table E 24 M 30 634 1200 Table E 32 M 30 727 Nominal dia mete...

Page 27: ... Make sure that the seals do not protrude into the piping cross section Caution Risk of short circuit Do not use electrically conductive sealing compounds such as graphite An electrically conductive layer could form on the inside of the measuring tube and short circuit the measuring signal Ground cable If necessary special ground cables for potential equalization can be ordered as an accessory ä 7...

Page 28: ... 8 M 20 106 91 200 PN 16 12 M 20 70 61 200 PN 25 12 M 24 104 92 250 PN 10 12 M 20 82 71 250 PN 16 12 M 24 98 85 250 PN 25 12 M 27 150 134 300 PN 10 12 M 20 94 81 300 PN 16 12 M 24 134 118 300 PN 25 16 M 27 153 138 350 PN 6 12 M 20 111 120 350 PN 10 16 M 20 112 118 350 PN 16 16 M 24 152 165 350 PN 25 16 M 30 227 252 400 PN 6 16 M 20 90 98 400 PN 10 16 M 24 151 167 400 PN 16 16 M 27 193 215 400 PN 2...

Page 29: ...M 45 1047 1092 2000 PN 16 48 M 56 1324 1261 Designed acc to EN 1092 1 not to DIN 2501 Nominal diameter ANSI Max tightening torque Pressure rating lbs Threaded fasteners Hard rubber Polyurethane mm inch Nm lbf ft Nm lbf ft 25 1 Class 150 4 7 5 25 1 Class 300 4 5 8 8 6 40 1 Class 150 4 10 7 40 1 Class 300 4 15 11 50 2 Class 150 4 5 8 35 26 22 16 50 2 Class 300 8 5 8 18 13 11 8 80 3 Class 150 4 5 8 6...

Page 30: ... 20 75 63 150 20K 12 M 22 81 72 200 10K 12 M 20 61 52 200 20K 12 M 22 91 80 250 10K 12 M 22 100 87 250 20K 12 M 24 159 144 300 10K 16 M 22 74 63 300 20K 16 M 24 138 124 Nominal diameter AWWA Max tightening torque Pressure rating Threaded fasteners Hard rubber Polyurethane mm inch Nm lbf ft Nm lbf ft 700 28 Class D 28 1 247 182 292 215 750 30 Class D 28 1 287 212 302 223 800 32 Class D 28 1 394 291...

Page 31: ...0 Table E 16 M 30 439 700 Table E 20 M 30 355 750 Table E 20 M 30 559 800 Table E 20 M 30 631 900 Table E 24 M 30 627 1000 Table E 24 M 30 634 1200 Table E 32 M 30 727 Nominal diameter mm AS 4087 Pressure rating Threaded fasteners Max tightening torque Nm Hard rubber 50 Table E 4 M 16 32 80 PN 16 4 M 16 49 100 PN 16 4 M 16 76 150 PN 16 8 M 20 52 200 PN 16 8 M 20 77 250 PN 16 8 M 20 147 300 PN 16 1...

Page 32: ...torques on ä 33 If grounding disks are used follow the mounting instructions which will be enclosed with the shipment a0004296 Fig 20 Installing the Promag P sensor Seals Comply with the following instructions when installing seals PFA or PTFE lining No seals are required For DIN flanges use only seals according to EN 1514 1 Make sure that the seals do not protrude into the piping cross section Ca...

Page 33: ...eratures that could cause injury Guidelines regulating the insulation of pipes have to be taken into account Caution Risk of measuring electronics overheating The housing support dissipates heat and its entire surface area must remain uncovered Make sure that the sensor insulation does not extend past the top of the two sensor shells A0004300 Fig 21 Promag P high temperature version Insulating the...

Page 34: ...5 PN 40 8 M 24 111 99 150 PN 16 8 M 20 99 85 150 PN 40 8 M 24 136 120 200 PN 10 8 M 20 141 101 200 PN 16 12 M 20 94 67 200 PN 25 12 M 24 138 105 250 PN 10 12 M 20 110 250 PN 16 12 M 24 131 250 PN 25 12 M 27 200 300 PN 10 12 M 20 125 300 PN 16 12 M 24 179 300 PN 25 16 M 27 204 350 PN 10 16 M 20 188 350 PN 16 16 M 24 254 350 PN 25 16 M 30 380 400 PN 10 16 M 24 260 400 PN 16 16 M 27 330 400 PN 25 16 ...

Page 35: ...7 49 200 8 Class 150 8 143 105 109 80 250 10 Class 150 12 7 8 135 100 300 12 Class 150 12 7 8 178 131 350 14 Class 150 12 1 260 192 400 16 Class 150 16 1 246 181 450 18 Class 150 16 1 1 8 371 274 500 20 Class 150 20 1 1 8 341 252 600 24 Class 150 20 1 477 352 Nominal diameter JIS Max tightening torque Nm mm Pressure rating Threaded fasteners PTFE PFA 25 10K 4 M 16 32 27 25 20K 4 M 16 32 27 32 10K ...

Page 36: ...2 25 1 12 1 process connections with O ring welding flanges DIN EN ISO 1127 ODT SMS flange EN DIN ANSI JIS flange PVDF EN DIN ANSI JIS external and internal thread hose connection PVC adhesive fitting B DN 2 25 1 12 1 process connections with aseptic gasket vseal weld nipples DIN 11850 ODT SMS Clamp ISO 2852 DIN 32676 L14 AM7 coupling DIN 11851 DIN 11864 1 SMS 1145 flange DIN 11864 2 C DN 40 100 1...

Page 37: ...astic disks may be installed at the process connections instead of ground rings These plastic disks serve only as spacers and have no potential equalization function In addition they provide a sealing function at the interface between the sensor and process connection For this reason with process connections without ground rings these plastic disks seals must not be removed or must always be insta...

Page 38: ...ion flange and remove the sensor complete with the seal from the pipe 3 Weld the process connection to the pipe 4 Reinstall the sensor in the pipe Make sure that everything is clean and that the seal is correctly seated Note If thin walled foodstuffs pipes are not welded correctly the heat could damage the installed seal It is therefore advisable to remove the sensor and the seal prior to welding ...

Page 39: ...p 4 Turn the transmitter housing to the desired position Promag D max 180 clockwise or max 180 counterclockwise Promag L W P H max 280 clockwise or max 20 counterclockwise 5 Lower the housing into position and re engage the bayonet catch 6 Retighten the two securing screws a0004302 Fig 24 Turning the transmitter housing aluminum field housing Turning the stainless steel field housing 1 Loosen the ...

Page 40: ...tches on the display module and remove it from the electronics compartment cover plate 3 Turn the display to the desired position max 4 45 in both directions and reset it onto the cover plate of the electronics compartment 4 Screw the cover of the electronics compartment firmly back onto the transmitter housing a0003236 Fig 26 Turning the local display field housing 4 x 45 ...

Page 41: ...40 to 140 F Install the device at a shady location Avoid direct sunlight Always install the wall mount housing in such a way that the cable entries are pointing down Direct wall mounting 1 Drill the holes as illustrated in the graphic 2 Remove the cover of the connection compartment a 3 Push the two securing screws b through the appropriate bores c in the housing Securing screws M6 max Ø 6 5 mm 0 ...

Page 42: ...nst the panel Afterwards tighten the locking nuts Additional support is not necessary a0001131 Fig 28 Panel installation wall mount housing Pipe mounting The assembly should be performed by following the instructions in the graphic Caution If the device is mounted to a warm pipe make certain that the housing temperature does not exceed 60 C 140 F which is the maximum permissible temperature a00011...

Page 43: ...easuring electrode plane correct ä 15 Is the position of the empty pipe detection electrode correct ä 15 Were all screws tightened to the specified torques when the sensor was installed Promag D ä 23 Promag L ä 25 Promag W ä 27 Promag P ä 33 Were the correct seals used type material installation Promag D ä 21 Promag L ä 24 Promag W ä 27 Promag P ä 32 Promag H ä 36 Are the measuring point number an...

Page 44: ...onnected in this way Risk of damaging the coil driver Always switch off the power supply before connecting or disconnecting the coil cable Procedure 1 Transmitter Remove the cover from the connection compartment a 2 Sensor Remove the cover from the connection housing b 3 Feed the signal cable c and the coil cable d through the appropriate cable entries Caution Route the connecting cables securely ...

Page 45: ...te 4 green 37 36 yellow Promag L W P A0011722 Fig 31 Connecting the remote version of Promag L W P a Wall mount housing connection compartment b Cover of the sensor connection housing c Signal cable d Coil current cable n c Not connected insulated cable shields Wire colors Terminal No 5 6 braun 7 8 white 4 green 37 36 yellow E1 E2 GND E S1 E1 E2 S2 GND E S 5 7 4 37 42 41 42 41 6 5 7 8 4 37 36 n c ...

Page 46: ...ount housing connection compartment b Cover of the sensor connection housing c Signal cable d Coil current cable n c Not connected insulated cable shields Wire colors Terminal No 5 6 braun 7 8 white 4 green 37 36 yellow E1 E2 GND E S1 E1 E2 S2 GND E S 5 7 4 37 42 41 42 41 6 5 7 8 4 37 36 n c n c d c c d a b n c ...

Page 47: ...ferrules do not touch the wire shield on the sensor side Minimum distance 1 mm exception GND green cable Coil current cable Insulate one core of the three core wire at the level of the core reinforcement you only require two cores for the connection TRANSMITTER Signal cable Coil current cable A0002687 A0002688 SENSOR Signal cable Coil current cable A0002646 A0002650 A B GND m m m m n n n n 80 3 15...

Page 48: ...ion GND green cable Coil current cable Insulate one core of the three core wire at the level of the core reinforcement you only require two cores for the connection On the sensor side reverse both cable shields approx 15 mm over the outer jacket The strain relief ensures an electrical connection with the connection housing TRANSMITTER Signal cable Coil current cable A0002686 A0002684 SENSOR Signal...

Page 49: ...e cross section a Signal cable b Coil current cable 1 Core 2 Core insulation 3 Core shield 4 Core jacket 5 Core reinforcement 6 Cable shield 7 Outer jacket Reinforced connecting cables As an option Endress Hauser can also deliver reinforced connecting cables with an additional reinforcing metal braid Reinforced connecting cables should be used when laying the cable directly in the ground if there ...

Page 50: ...ion compartment f from the transmitter housing 2 Feed the power supply cable a and the signal cable b through the appropriate cable entries 3 Perform the wiring Wiring diagram aluminum housing å 34 Wiring diagram stainless steel housing å 35 Wiring diagram wall mount housing å 36 Terminal assignment ä 52 4 Screw the cover of the connection compartment f firmly onto the transmitter housing a0004582...

Page 51: ...face FXA193 Fieldcheck FieldCare f Cover of the connection compartment a0001135 Fig 36 Connecting the transmitter wall mount housing cable cross section max 2 5 mm a Cable for power supply 85 to 260 V AC 20 to 55 V AC 16 to 62 V DC Terminal No 1 L1 for AC L for DC Terminal No 2 N for AC L for DC b Signal cable Terminals Nos 20 27 ä 52 c Ground terminal for protective ground d Ground terminal for s...

Page 52: ... 63 Connection of the HART handheld communicator See also the documentation issued by the HART Communication Foundation and in particular HCF LIT 20 HART a technical summary a0004586 Fig 37 Electrical connection of HART handheld Field Xpert SFX100 1 HART handheld Field Xpert SFX100 2 Auxiliary energy 3 Shielding 4 Other devices or PLC with passive input Terminal No inputs outputs Order version 20 ...

Page 53: ...ration for potential equalization Internal grounding concepts in the company Operating conditions such as the material grounding of the pipes see Table 4 3 1 Potential equalization for Promag D No reference electrode is integrated For the two ground disks of the sensor an electrical connection to the fluid is always ensured Exampels for connections ä 54 4 3 2 Potential equalization for Promag W P ...

Page 54: ...cted Potential equalization takes place via the ground terminal of the transmitter and the two pipe flanges Here the ground cable copper wire 6 mm 0 0093 in is mounted directly on the conductive flange coating with flange screws a00012173 Fig 40 Via the ground terminal of the transmitter and the flanges of the pipe When using the measuring device in a Pipe with a cathodic protection unit The devic...

Page 55: ...nsmitter or sensor connection housing as applicable to ground potential by means of the ground terminal provided for the purpose Ground cable installation depends on the nominal diameter DN 300 The ground cable is mounted directly on the conductive flange coating with the flange screws DN 350 The ground cable is mounted directly on the metal transport bracket Note The ground cable for flange to fl...

Page 56: ... loosen the threaded fasteners of the sensor housing as otherwise the degree of protection guaranteed by Endress Hauser no longer applies Note The Promag L Promag W and Promag P sensors can be supplied with IP 68 rating permanent immersion in water to a depth of 3 meters 10 ft In this case the transmitter must be installed remote from the sensor The Promag L sensors with IP 68 rating are only avai...

Page 57: ...type route completely isolated Without loops and crossovers Are the power supply and signal cables correctly connected See the wiring diagram inside the cover of the terminal compartment Only remote version Is the flow sensor connected to the matching transmitter electronics Check serial number on nameplates of sensor and connected transmitter Only remote version Is the connecting cable between se...

Page 58: ...dialog texts error messages and information messages The display as it appears when normal measuring is in progress is known as the HOME position operating mode Upper display line Shows primary measured values e g volume flow in ml min or in Lower display line Shows supplementary measured variables and status variables e g totalizer reading in m3 bar graph measuring point designation 2 Plus minus ...

Page 59: ...each group You select a group in order to access the individual functions for operating and configuring the device 1 HOME position F Enter the function matrix 2 Select a function group e g OPERATION 3 Select a function e g LANGUAGE Change parameter enter numerical values P select or enter enable code parameters numerical values F save your entries 4 Exit the function matrix Press and hold down Esc...

Page 60: ... these Operating Instructions 5 2 2 Enabling the programming mode The function matrix can be disabled Disabling the function matrix rules out the possibility of inadvertent changes to device functions numerical values or factory settings A numerical code factory setting 50 has to be entered before settings can be changed If you use a code number of your choice you exclude the possibility of unauth...

Page 61: ...recent error occurrence in hours minutes and seconds 5 3 2 Error message types Users have the option of weighting certain errors differently in other words having them classed as Fault messages or Notice messages You can define messages in this way with the aid of the function matrix Description of Device Functions manual Serious system errors e g module defects are always identified and classed a...

Page 62: ...ice information amongst other things such as empty full pipe calibration values low flow cutoff settings etc Note The device has access to all three command classes A list of all the Universal commands and Common practice commands is provided on ä 64 5 4 1 Operating options For the complete operation of the measuring device including device specific commands there are DD files available to the use...

Page 63: ...set or change the assignment of device variables to process variables using Command 51 5 4 4 Switching HART write protection on off The HART write protection can be switched on and off using the HART WRITE PROTECT device function Description of Device Functions manual Valid for device software 2 03 XX Function DEVICE SOFTWARE Device data HART Manufacturer ID Device ID 11hex ENDRESS HAUSER 41hex Fu...

Page 64: ...ment of device variables to process variables using Command 51 2 Read the primary process variable as current in mA and percentage of the set measuring range Access type read none Bytes 0 3 actual current of the primary process variable in mA Bytes 4 7 value of the set measuring range Factory setting Primary process variable Volume flow Note You can change the assignment of device variables to pro...

Page 65: ...d none Bytes 0 5 TAG Bytes 6 17 descriptor Bytes 18 20 Date Note You can write the TAG descriptor and date using Command 18 14 Read sensor information on primary process variable none Bytes 0 2 Sensor serial number Byte 3 HART unit code of sensor limits and measuring range of the primary process variable Bytes 4 7 Upper sensor limit Bytes 8 11 Lower sensor limit Bytes 12 15 Minimum span Note The d...

Page 66: ... 3 Damping value in seconds 35 Write measuring range of primary process variable Access write Write the desired measuring range Byte 0 HART unit code of the primary process variable Bytes 1 4 upper range value for 20 mA Bytes 5 8 lower range value for 4 mA Factory setting Primary process variable Volume flow Note The start of the measuring range 4 mA must correspond to the zero flow If the HART un...

Page 67: ...vice variable code to the primary process variable Byte 1 Device variable code to the second process variable Byte 2 Device variable code to the third process variable Byte 3 Device variable code to the fourth process variable Factory setting Primary process variable Volume flow Second process variable Totalizer 1 Third process variable OFF not assigned Fourth process variable OFF not assigned The...

Page 68: ...ier are not compatible 3 3 111 Totalizer checksum error 4 121 I O board and amplifier not compatible 4 3 251 Internal communication fault on the amplifier board 4 261 No data reception between amplifier and I O board 5 0 321 Coil current of the sensor is outside the tolerance 7 339 Flow buffer The temporarily buffered flow portions measuring mode for pulsating flow could not be cleared or output w...

Page 69: ...tware version is loaded Currently no other commands are possible 13 0 502 Upload download of device files Currently no other commands are possible 14 3 601 Positive zero return active 7 611 Simulation current output active 15 0 612 1 613 2 614 3 621 Simulation frequency output active 4 622 5 623 6 624 7 631 Simulation pulse output active 16 0 632 1 633 2 634 3 641 Simulation status output active 4...

Page 70: ...n the power supply The device is now operational The measuring device performs a number of post switch on self tests As this procedure progresses the following sequence of messages appears on the local display Normal measuring mode commences as soon as start up completes Various measured value and or status variables HOME position appear on the display Note If start up fails an error message indic...

Page 71: ... you systematically through the setup procedure for all the major device functions that have to be configured for standard measuring operation A0005413 EN Fig 50 QUICK SETUP COMMISSIONING menu for the rapid configuration of important device functions E E Esc E XXX XXX XX HOME POSITION QS Commission Language Defaults Quick Setup Unit Volume flow Measuring Mode Frequency Pulse Current Output Freq Pu...

Page 72: ...fore you remove the cover of the electronics compartment 1 Switch off power supply 2 Remove the I O board ä 87 3 Position the jumper å 51 Caution Risk of destroying the measuring device Set the jumpers exactly as shown in the graphic Pay strict attention to the position of the jumpers as indicated in the graphic 4 Installation of the I O board is the reverse of the removal procedure A0001044 Fig 5...

Page 73: ...an be output by means of the configurable relay output Performing empty pipe and full pipe adjustment EPD 1 Select the appropriate function in the function matrix HOME F R PROCESS PARAMETER F R EPD ADJUSTMENT 2 Empty the piping The wall of the measuring tube should still be wet with fluid during EPD empty pipe adjustment The wall of the measuring tube the measuring electrodes should no longer be w...

Page 74: ...which process and measuring device data are stored It is possible to plug these modules into other devices to copy device configurations from one device to another for example 6 6 1 HistoROM S DAT sensor DAT The S DAT is an exchangeable data storage device in which all sensor relevant parameters are stored i e diameter serial number calibration factor zero point ...

Page 75: ...ys use cleaning agents that do not attack the surface of the housing and the seals 7 2 Seals The seals of the Promag H sensor must be replaced periodically particularly in the case of gasket seals aseptic version The period between changes depends on the frequency of cleaning cycles the cleaning temperature and the fluid temperature Replacement seals accessories ä 76 ...

Page 76: ... housing Suitable for Pipe mounting DK5WM Wall mounting kit for Promag H Wall mounting kit for the Promag H sensor DK5HM Cable for remote version Coil and signal cables various lengths DK5CA Mounting kit for Promag D wafer version Mounting kit consisting of Mounting bolts Nuts incl washers Flange seals Centering sleeves if required for the flange DKD Set of seals for Promag D Set of seals consisti...

Page 77: ...remote interrogation of HART sensors and actuators via Web browser 2 channel analog input 4 to 20 mA 4 binary inputs with event counter function and frequency measurement Communication via modem Ethernet or GSM Visualization via Internet Intranet in Web browser and or WAP cellular phone Limit value monitoring with alarm by e mail or SMS Synchronized time stamping of all measured values FXA320 Fiel...

Page 78: ...status information it is also a simple but effective way of checking their status and condition See the product page on the Endress Hauser Web site www endress com Memograph M graphic display recorder The Memograph M graphic display recorder provides information on all the relevant process variables Measured values are recorded correctly limit values are monitored and measuring points analyzed The...

Page 79: ...h the OS buttons and switch on the measuring device The display text will appear in English default and is displayed at maximum contrast Measured value indicated but no signal at the current or pulse output Electronics board defective order spare parts ä 86 Error messages on display Errors which occur during commissioning or measuring operation are displayed immediately Error messages consist of a...

Page 80: ...knowledge the errors in question default values are automatically inserted instead of the errored parameter values Note The measuring device has to be restarted if an error has occurred in a totalizer block see error No 111 CHECKSUM TOTAL 031 S SENSOR HW DAT 031 1 S DAT is not plugged into the amplifier board correctly or is missing 2 S DAT is defective 1 Check whether the S DAT is correctly plugg...

Page 81: ...ing flow could not be cleared or output within 60 seconds 1 Increase the setting for pulse weighting 2 Increase the max pulse frequency if the totalizer can handle a higher number of pulses 3 Increase or reduce flow as applicable Recommendations in the event of fault category FAULT MESSAGE Configure the fault response of the output to ACTUAL VALUE so that the temporary buffer can be cleared Clear ...

Page 82: ...644 S SIM STAT OUT n 641 to 644 Simulation status output active Switch off simulation 671 to 674 S SIM STATUS IN n 671 to 674 Simulation status input active Switch off simulation 691 S SIM FAILSAFE 691 Simulation of response to error outputs active Switch off simulation 692 S SIM MEASURAND 692 Simulation of a measured variable active e g mass flow Switch off simulation 698 S DEV TEST ACT 698 The m...

Page 83: ...mpty pipe full pipe adjustment and then switch on Empty Pipe detection ä 73 2 Remote version Check the terminals of the EPD cable ä 44 3 Fill the measuring tube The current output signal is always 4 mA irrespective of the flow signal at any given time 1 Select the BUS ADDRESS function and change the setting to 0 2 Value for creepage too high Reduce the value in the LOW FLOW CUTOFF function The fau...

Page 84: ...whatsoever on the inputs and outputs See the information on ä 64 Current output MINIMUM VALUE 0 20 mA 0 mA 4 20 mA 2 mA 4 20 mA HART 2 mA 4 20 mA NAMUR 3 5 mA 4 20 mA HART NAMUR 3 5 mA 4 20 mA US 3 75 mA 4 20 mA HART US 3 75 mA 0 20 mA 25 mA 0 mA 4 20 mA 25 mA 2 mA 4 20 mA 25 mA HART 2 mA MAXIMUM VALUE 0 20 mA 22 mA 4 20 mA 22 mA 4 20 mA HART 22 mA 4 20 mA NAMUR 22 6 mA 4 20 mA HART NAMUR 22 6 mA ...

Page 85: ...nt flow measurement The fault is ignored Totalizer STOP The totalizers are paused until the error is rectified Totalizer stops ACTUAL VALUE The fault is ignored The totalizer continues to count in accordance with the current flow value HOLD VALUE The totalizer continues to count the flow in accordance with the last valid flow value before the error occurred Status output In the event of a fault or...

Page 86: ...scope of spare parts Note You can order spare parts directly from your Endress Hauser service organization by providing the serial number printed on the transmitter s nameplate ä 7 Spare parts are shipped as sets comprising the following parts Spare part Additional parts small items threaded fasteners etc Mounting instructions Packaging A0009764 Fig 52 Spare parts for Promag 50 transmitter field a...

Page 87: ...see the notes and diagrams in the Ex specific supplement to these Operating Instructions Caution Use only original Endress Hauser parts 1 Switch off power supply 2 Unscrew cover of the electronics compartment from the transmitter housing 3 Remove the local display 1 as follows Press in the latches 1 1 at the side and remove the display module Disconnect the ribbon cable 1 2 of the display module f...

Page 88: ...cal display 1 1 Latch 1 2 Ribbon cable display module 2 Screws of electronics compartment cover 3 Aperture for installing removing boards 4 Power supply board 5 Amplifier board 5 1 Electrode signal cable sensor 5 2 Coil current cable sensor 5 3 Histo ROM S DAT sensor data memory 6 I O board 4 5 6 3 2 1 1 2 5 1 5 3 5 2 1 1 3 3 ...

Page 89: ...rtified devices see the notes and diagrams in the Ex specific supplement to these Operating Instructions Caution Use only original Endress Hauser parts 1 Switch off power supply 2 Remove the screws and open the hinged cover 1 of the housing Remove screws of the electronics module 2 3 Then push up electronics module and pull it as far as possible out of the wall mounted housing 4 Disconnect the fol...

Page 90: ...ing cover 2 Electronics module 3 Ribbon cable display module 4 Cover of electronics compartment 3 screws 5 Aperture for installing removing boards 6 Power supply board 7 Amplifier board 7 1 Electrode signal cable sensor 7 2 Coil current cable sensor 7 3 Histo ROM S DAT sensor data memory 8 I O board 6 7 8 5 5 3 4 7 1 7 3 7 2 1 2 3 5 ...

Page 91: ...Switch off power supply 2 Remove the power supply board field housing ä 87 wall mount housing ä 89 3 Remove cap 1 and replace the device fuse 2 Use only fuses of the following type Power supply 20 to 55 V AC 16 to 62 V DC 2 0 A slow blow 250 V 5 2 20 mm Power supply 85 to 260 V AC 0 8 A slow blow 250 V 5 2 20 mm Ex rated devices see the Ex documentation 4 Installation is the reverse of the removal...

Page 92: ...des to be replaced or cleaned under process conditions a0004447 Fig 56 Apparatus for replacing exchangeable measuring electrodes View A DN 1200 to 2000 48 to 78 View B DN 350 to 1050 14 to 42 1 Allen screw 2 Handle 3 Electrode cable 4 Knurled nut locknut 5 Measuring electrode 6 Stop cock ball valve 7 Retaining cylinder 8 Locking pin for handle 9 Ball valve housing 10 Seal retaining cylinder 11 Coi...

Page 93: ...ng the electrode 4 Screw the retaining cylinder 7 onto ball valve housing 9 and tighten it by hand Seal 10 on the cylinder must be correctly seated and clean Note Make sure that the rubber hoses on retaining cylinder 7 and stop cock 6 are of the same color red or blue 5 Close stop cock 6 after pulling out the electrode as far as it will go Warning Do not subsequently open the stop cock in order to...

Page 94: ...rticularly important if the substance is hazardous to health e g flammable toxic caustic carcinogenic etc Note You will find a preprinted Declaration of contamination form at the back of these Operating Instructions 9 8 Disposal Observe the regulations applicable in your country 9 9 Software history Date Software version Changes to software Operating Instructions 11 2009 Amplifier V 2 03 XX Introd...

Page 95: ...and process error messages Response of status output 50097089 08 02 03 2002 Amplifier 1 03 00 Software expansion Suitability for custody transfer measurement Promag 50 51 none 06 2001 Amplifier 1 02 00 Communication module 1 02 00 Software expansion New functionalities New functionalities General device functions OED software function Pulse width software function 50097089 06 01 09 2000 Amplifier ...

Page 96: ... Can be configured for totalizer reset positive zero return error message reset 10 1 4 Output Output signal Current output Galvanically isolated Active passive can be selected Active 0 4 to 20 mA RL 700 HART RL 250 Passive 4 to 20 mA supply voltage VS 18 to 30 V DC Ri 150 Time constant can be selected 0 01 to 100s Full scale value adjustable Temperature coefficient typ 0 005 o f s C resolution 0 5...

Page 97: ...nputs outputs and power supply are galvanically isolated from each other 10 1 5 Power supply Electrical connections ä 44 Supply voltage power supply 85 to 260 V AC 45 to 65 Hz 20 to 55 V AC 45 to 65 Hz 16 to 62 V DC Cable entry Power supply and signal cables inputs outputs Cable entry M20 1 5 8 to 12 mm 0 31 to 0 47 inch Sensor cable entry for armored cables M20 1 5 9 5 to 16 mm 0 37 to 0 63 inch ...

Page 98: ... pipe Maximum measured error Current output plus typically 5 μA Pulse output 0 5 o r 1 mm s Option 0 2 o r 2 mm s o r of reading Fluctuations in the supply voltage do not have any effect within the specified range A0005531 Fig 57 Max measured error in of reading Repeatability Max 0 1 o r 0 5 mm s o r of reading 10 1 7 Operating conditions Installation Installation instructions Any orientation vert...

Page 99: ...s to the operating temperature range of the measuring transmitter and the appropriate measuring sensors Caution The measuring device must be protected against direct sunlight during storage in order to avoid unacceptably high surface temperatures A storage location must be selected where moisture does not collect in the measuring device This will help prevent fungus and bacteria infestation which ...

Page 100: ...to 130 C 40 to 266 F for PTFE DN 15 to 600 1 2 to 24 Restrictions see the following diagrams 20 to 130 C 4 to 266 F for PFA HE DN 25 to 200 1 to 8 Restrictions see the following diagrams 20 to 150 C 4 to 302 F for PFA DN 25 to 200 1 to 8 Restrictions see the following diagrams Optional High temperature version HT 20 to 180 C 4 to 356 F for PFA DN 25 to 200 1 to 8 A0002660 Abb 58 Compact version Pr...

Page 101: ...o 150 C 4 to 302 F Silicone 20 to 150 C 4 to 302 F Viton 20 to 150 C 4 to 302 F Kalrez 20 to 150 C 4 to 302 F Conductivity The minimum conductivity is 5 μS cm 20 μS cm for demineralized water Note Note that in the case of the remote version the requisite minimum conductivity is also influenced by the length of the connecting cable ä 20 Medium pressure range nominal pressure Promag D EN 1092 1 DIN ...

Page 102: ... D 28 to 78 JIS B2220 10 K DN 50 to 300 20 K DN 25 to 300 AS 2129 Table E DN 80 100 150 to 1200 AS 4087 PN 16 DN 80 100 150 to 1200 Promag P EN 1092 1 DIN 2501 PN 10 DN 200 to 600 PN 16 DN 65 to 600 PN 25 DN 200 to 600 PN 40 DN 15 to 150 ANSI B 16 5 Class 150 to 24 Class 300 to 6 JIS B2220 10 K DN 50 to 300 20 K DN 15 to 300 AS 2129 Table E DN 25 50 AS 4087 PN 16 DN 50 Promag H The permissible nom...

Page 103: ...fluid temperatures mm inch 25 C 90 C 77 F 194 F mbar psi mbar psi 50 2 0 0 0 0 65 0 0 40 0 58 80 3 0 0 40 0 58 100 4 0 0 135 1 96 125 135 1 96 240 3 48 150 6 135 1 96 240 3 48 200 8 200 2 90 290 4 21 250 10 330 4 79 400 5 80 300 12 400 5 80 500 7 25 Promag W Nominal diameter Measuring tube lining Resistance of measuring tube lining to partial vacuum Limit values for abs pressure mbar psi at variou...

Page 104: ...45 32 0 0 0 0 0 100 1 45 40 1 0 0 0 0 0 100 1 45 50 2 0 0 0 0 0 100 1 45 65 0 0 40 0 58 130 1 89 80 3 0 0 40 0 58 130 1 89 100 4 0 0 135 1 96 170 2 47 125 135 1 96 240 3 48 385 5 58 150 6 135 1 96 240 3 48 385 5 58 200 8 200 2 90 290 4 21 410 5 95 250 10 330 4 79 400 5 80 530 7 69 300 12 400 5 80 500 7 25 630 9 14 350 14 470 6 82 600 8 70 730 10 59 400 16 540 7 83 670 9 72 800 11 60 450 18 Partial...

Page 105: ... 1 3 1 6 0 50 2 5 9 3 9 6 0 65 2 6 7 4 7 6 0 80 3 7 7 5 7 6 0 100 4 10 4 8 4 6 0 Transmitter Promag compact version 3 4 kg Weight data valid without packaging material Weight data of Promag L in kg Nominal diameter Compact version including transmitter mm inch EN DIN EN DIN ANSI AWWA AS 50 2 PN 16 10 6 PN 6 ANSI Class 150 10 6 PN 16 Tabelle E 65 2 12 0 80 3 14 0 14 0 100 4 16 0 16 0 125 5 21 5 150...

Page 106: ...2 500 20 131 113 227 181 600 24 154 154 301 259 700 28 198 AWWA Class D 275 352 750 30 327 439 800 32 320 246 394 499 900 36 400 314 480 696 1000 40 473 364 599 767 42 682 1200 48 722 535 912 1225 Transmitter Promag remote version 6 kg Weight data valid without packaging material DN 450 AS Tab E Weight data of Promag L in kg Nominal diameter Compact version Remote version without cable mm inch EN ...

Page 107: ...45 41 9 45 PN 10 43 39 9 43 6 0 250 10 65 69 4 65 63 67 4 73 6 0 300 12 70 72 3 110 68 70 3 108 6 0 350 14 115 175 113 173 6 0 400 16 135 205 133 203 6 0 450 18 175 255 173 253 6 0 500 20 175 285 173 283 6 0 600 24 235 405 233 403 6 0 700 28 355 Class D 400 353 Class D 398 6 0 30 460 458 6 0 800 32 435 550 433 548 6 0 900 36 575 800 573 798 6 0 1000 40 700 900 698 898 6 0 42 PN 6 1100 PN 6 1098 6 ...

Page 108: ...43 39 9 43 6 0 250 10 65 69 4 75 63 67 4 73 6 0 300 12 70 72 3 110 68 70 3 108 6 0 350 14 115 175 113 173 6 0 400 16 135 205 133 203 6 0 450 18 175 255 173 253 6 0 500 20 175 285 173 283 6 0 600 24 235 405 233 403 6 0 Transmitter Promag compact version 3 4 kg High temperature version 1 5 kg Weight data valid for standard pressure ratings and without packaging material Flanges according to AS are o...

Page 109: ... without packaging material Weight data of Promag L in lbs Nominal diameter Compact version Remote version without cable mm inch ANSI AWWA ANSI AWWA 50 2 ANSI Class 150 23 ANSI Class 150 19 65 2 80 3 31 26 100 4 35 31 125 5 150 6 56 52 200 8 99 95 250 10 143 139 300 12 243 238 350 14 400 16 450 18 500 20 600 24 700 28 AWWA Class D 611 AWWA Class D 606 750 30 725 721 800 32 873 869 900 36 1063 1058...

Page 110: ...00 16 452 448 13 450 18 562 558 13 500 20 628 624 13 600 24 893 889 13 Transmitter Promag compact version 7 5 lbs High temperature version 3 3 lbs Weight data valid for standard pressure ratings and without packaging material Weight data of Promag W in lbs Nominal diameter Compact version Remote version without cable mm inch Sensor Transmitter 25 1 Class 150 16 Class 150 12 13 40 1 21 16 13 50 2 2...

Page 111: ... 1213 1208 13 900 36 1764 1760 13 1000 40 1985 1980 13 42 2426 2421 13 1200 48 3087 3083 13 54 4851 4847 13 60 5954 5949 13 66 8159 8154 13 1800 72 9041 9036 13 78 10143 10139 13 Transmitter Promag compact version 7 5 lbs Weight data valid for standard pressure ratings and without packaging material Weight data of Promag H in lbs Nominal diameter Compact version Remote version without cable mm inc...

Page 112: ...r flanges made of carbon steel with protective lacquering Electrodes 1 4435 or Alloy C 22 Tantalum Flange EN 1092 1 DIN2501 1 4571 316L RSt37 2 S235JRG2 C22 FE 410 WB DN 300 with Al Zn protective coating DN 350 with protective lacquering ANSI A105 F316L DN 300 with Al Zn protective coating DN 350 with protective lacquering AWWA 1 0425 JIS RSt37 2 S235JRG2 HII 1 0425 316L DN 300 with Al Zn protecti...

Page 113: ...r polycarbonate Sensor housing stainless steel 1 4301 Wall mounting kit stainless steel 1 4301 Measuring tube stainless steel 1 4301 Liner PFA USP class VI FDA 21 CFR 177 1550 3A Electrodes Standard 1 4435 Option Alloy C 22 Tantalum Platinum Flange All connections stainless steel 1 4404 316L EN DIN ANSI JIS made of PVDF Adhesive fitting made of PVC Seals DN 2 to 25 O ring EPDM Viton Kalrez gasket ...

Page 114: ...N ANSI JIS Flange made of PVDF EN DIN ANSI JIS External thread Internal thread Hose connection PVC adhesive fitting With gasket seal Weld nipple DIN 11850 ODT SMS Clamp ISO 2852 DIN 32676 L14 AM7 Threaded joint DIN 11851 DIN 11864 1 ISO 2853 SMS 1145 Flange DIN 11864 2 Surface roughness All data relate to parts in contact with fluid Liner PFA 0 4 μm 15 μin Electrodes 0 3 to 0 5 μm 12 to 20 μin Pro...

Page 115: ...C tick mark The measuring system meets the EMC requirements of the Australian Communications and Media Authority ACMA Ex approval Information about currently available Ex versions ATEX FM CSA IECEx NEPSI etc can be supplied by your Endress Hauser Sales Center on request All explosion protection data are given in a separate documentation which is available upon request Sanitary compatibility Promag...

Page 116: ...ted Equipment General Requirements Pollution degree 2 Installation Category II CAN CSA C22 2 No 1010 1 92 Safety requirements for Electrical Equipment for Measurement and Control and Laboratory Use Pollution degree 2 Installation Category I NAMUR NE 21 Electromagnetic compatibility EMC of industrial process and laboratory control equipment NAMUR NE 43 Standardization of the signal level for the br...

Page 117: ...nnection Commubox FXA 191 52 HART handheld terminal 52 Electrical connections 97 Electrodes EPD electrode 15 EMC electromagnetic compatibility 49 100 Empty pipe full pipe adjustment 73 Error message types 61 Error messages Process error application error 82 System errors device errors 80 European Pressure Equipment Directive 115 Ex approval 115 Exterior cleaning 75 F Field Xpert SFX100 52 FieldCar...

Page 118: ...ccessories 76 Sensor 9 Ordering code Sensor 8 Transmitter 7 Ordering information 116 Output 96 P Performance characteristics 98 Pig cleaning 38 Post installation Check 43 Potential equalization 53 Power consumption 97 Power supply 97 Power supply failure 98 Pressure Equipment Directive 115 Pressure loss Adapters reducers expanders 17 Pressure tightness 103 Process connections 114 Process error mes...

Page 119: ... Spare parts 86 Standards guidelines 116 Storage temperature 99 Supply voltage 97 Surface roughness 114 Switching on measuring device 70 System error messages 80 System errors definition 61 T Technical data 96 Temperature Ambient 99 Medium 100 Storage 99 Tightening torques Promag D 23 Promag L 25 Promag P 33 Promag W 27 Transmitter Electrical connection 50 Installing the wall mount housing 41 Turn...

Page 120: ...Promag 50 Index 120 Endress Hauser ...

Page 121: ...____________________________________________ ______________________________________________________________________________________________________________ We hereby certify that this declaration is filled out truthfully and completely to the best of our knowledge We further certify that the returned parts have been carefully cleaned To the best of our knowledge they are free of any residues in da...

Page 122: ...www endress com worldwide BA00046D 06 EN 14 11 71136623 FM SGML6 0 ProMoDo ...

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Endress+Hauser Proline Promag 50, Operating Instructions Manual

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