Endress+Hauser Liquistation CSF39 Operating Instructions Manual Download

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Diagnostics and troubleshooting

Liquistation CSF39

128

Hauser

Problem

Possible cause

Tests and/or remedial measures

Sample not representative

Siphon in sampling hose

‣

Check the sampling hose

Connection not tight/
sampling hose drawing in
air

Check hoses/connections

Check routing of the sampling hose

Bottles not filling correctly Incorrect distribution selected in operation

‣

Calibrate the distribution arm

Distribution arm stops

Incorrect distribution selected in operation

Check the distribution arm connection

Distributor is defective, replace distributor
or arrange for repair by E+H Service

Incorrect bottle filled

Incorrect distribution selected in operation

No sample cooling

‣

Check the setting for the sample compartment
temperature at the console

Refrigeration system defective --> have repaired
by E+H Service

Incorrect pump tubing

‣

Only use the original pump tubing

Sensory mechanism is
faulty

‣

Replace the sensory mechanism (contact E+H
Service)

No sampling

Connection not tight

‣

Check tightness of hoses/connections

Sampling hose drawing in
air

‣

Check routing of the sampling hose

Air manager defective

Have repaired by E+H Service

Vacuum pump defective

Have repaired by E+H Service

Incorrect pump tubing

‣

Only use the original pump tubing

Sensory mechanism is
faulty

‣

Replace the sensory mechanism (contact E+H
Service)

Current output, incorrect
current value

Incorrect adjustment

‣

Check with integrated current simulation,
connect mA meter directly to current output.

Load too large

Shunt/short to ground in
current loop

No current output signal

Base module defective

‣

Check with integrated current simulation,
connect mA meter directly to current output.

11.2 Diagnostic information on local display

Up-to-date diagnostic events are displayed along with their status category, diagnostic

code and short text. Clicking on the navigator lets you retrieve more information and tips

on remedial measures.

11.3 Diagnostic information via web browser

The same information as for the local display is available via the web server.

11.4 Diagnostic information via fieldbus

Diagnostic events, status signals and more information are transmitted according to the

definitions and technical capability of the respective fieldbus systems.

Summary of Contents for Liquistation CSF39

Page 1: ...Products Solutions Services Operating Instructions Liquistation CSF39 Automatic sampler for liquid media BA01407C 07 EN 06 20 71473507 2020 03 19 Valid as of version 01 07 00 ...

Page 2: ......

Page 3: ... 7 3 Fieldbuses 42 8 Operation options 44 8 1 Overview 44 8 2 Access to the operating menu via the local display 45 8 3 Configuration options 46 9 Commissioning 49 9 1 Function check 49 9 2 Setting the operating language 49 9 3 Configuring the measuring device 49 10 Operation 54 10 1 Display 54 10 2 General settings 56 10 3 Programming 72 10 4 Inputs 94 10 5 Outputs 99 10 6 Additional functions 10...

Page 4: ...e 178 15 3 Temperature inputs 178 15 4 Analog input passive active 178 15 5 Output 178 15 6 Current outputs active 179 15 7 Relay outputs 180 15 8 Protocol specific data 180 15 9 Power supply 181 15 10 Performance characteristics 182 15 11 Environment 183 15 12 Process 184 15 13 Mechanical construction 184 Index 186 ...

Page 5: ...angerous situation can result in a fatal or serious injury LCAUTION Causes consequences If necessary Consequences of non compliance if applicable Corrective action This symbol alerts you to a dangerous situation Failure to avoid this situation can result in minor or more serious injuries NOTICE Cause situation If necessary Consequences of non compliance if applicable Action note This symbol alerts...

Page 6: ...ing Operating Instructions for HART communication BA00486C Onsite settings and installation instructions for HART Description of HART driver Guidelines for communication via fieldbus and web server HART SD01187C PROFIBUS SD01188C Modbus SD01189C Web server SD01190C Web server optional SD01190C EtherNet IP SD01293C Special Documentation Sampler application manual SD01068C Documentation on other dev...

Page 7: ...samples are taken discontinuously using a vacuum pump or peristaltic pump and are then distributed into sampling containers and refrigerated The sampler is designed for use in the following applications Communal and industrial wastewater treatment plants Laboratories and water management offices Monitoring of liquid media in industrial processes Use of the device for any purpose other than that de...

Page 8: ...oducts as defective During operation If faults cannot be rectified products must be taken out of service and protected against unintentional operation LCAUTION Cleaning not switched off during calibration or maintenance activities Risk of injury due to medium or cleaning agent If a cleaning system is connected switch it off before removing a sensor from the medium If you wish to check the cleaning...

Page 9: ...rved Devices connected to the sampler must comply with the applicable safety standards 2 5 2 IT security We only provide a warranty if the device is installed and used as described in the Operating Instructions The device is equipped with security mechanisms to protect it against any inadvertent changes to the device settings IT security measures in line with operators security standards and desig...

Page 10: ... 3 Dosing chamber door 4 Suction line connection 5 Sampling chamber door 6 Cleaning nozzle 7 Sampling container 2 x 15000 ml PE 8 Drain hose 9 Distribution arm 10 Vacuum system e g Dosing system with conductive sample sensor 5 6 9 7 8 1 2 3 4 10 A0024521 2 Example of a Liquistation version with peristaltic pump 1 Controller 2 Window optional 3 Dosing chamber door 4 Suction line connection 5 Sampli...

Page 11: ... basic module In addition there are also inputs and outputs for the control module These slots are labeled S Each electronics module has one or more inputs and outputs or relays Here they are all collectively known as ports Ports are consecutively numbered per electronics module and are recognized automatically by the software Outputs and relays are named according to their function e g current ou...

Page 12: ...ts for digital sensors 4 current outputs and 4 relays Base module BASE2 E contains 2 sensor inputs 2 current outputs 2AO module 2 current outputs 4R module 4 relays 1 2 3 4 43 42 41 Relay 1 Relay 2 Relay 3 Relay 4 Slot Slot 4 Port 1 Pin 41 BASE2 E 2DS 4R 2AO 43 42 41 43 42 41 43 42 41 43 42 41 A0039621 4 Creating a terminal diagram using the example of the NO contact terminal 41 of a relay ...

Page 13: ...l packaging offers the best protection Make sure to comply with the permitted ambient conditions If you have any questions please contact your supplier or your local Sales Center NOTICE Damage to the sampler If transported incorrectly the roof may become damaged or tear off Transport the sampler using a forklift truck Never lift the sampler by the top Lift it in the middle between the upper and lo...

Page 14: ...traight 90 Allen key for version with vacuum pump only 1 print version of Brief Operating Instructions in the language ordered Optional accessories If you have any queries Please contact your supplier or local sales center 4 4 Certificates and approvals 4 4 1 mark Declaration of Conformity The product meets the requirements of the harmonized European standards As such it complies with the legal sp...

Page 15: ...18 5 816 32 1 753 29 7 A A 250 9 8 A0024494 5 Dimensions of Liquistation CSF39 plastic version with stand dimensions in mm in A Suction line connection 903 35 6 1547 60 0 624 24 6 467 18 4 743 29 3 A A 355 14 0 125 4 9 816 32 1 250 9 8 A0024495 6 Dimensions of Liquistation CSF39 stainless steel version with stand dimensions in mm in A Suction line connection ...

Page 16: ...ard gradient to the sampling point Note the following when erecting the device Erect the device on a level surface Securely connect the device at the fastening points to the surface underneath Protect the device against additional heating e g heater or direct sunlight in the case of PS housing Protect the device against mechanical vibrations Protect the device against strong magnetic fields Make s...

Page 17: ...ion height Vacuum pump Standard 6 m 20 ft Optional 8 m 26 ft Peristaltic pump standard 8 m 26 ft Maximum hose length 30 m 98 ft Hose connection diameter Vacuum pump 10 mm 3 8 13 mm 1 2 16 mm 5 8 or 19 mm 3 4 internal diameter Peristaltic pump internal diameter of 10 mm 3 8 Intake speed 0 6 m s 1 9 ft s for 10 mm 3 8 ID as per Ö 5893 US EPA 0 5 m s 1 6 ft s for 13 mm 1 2 ID in accordance with EN 25...

Page 18: ... s for 10 mm 3 8 ID as per Ö 5893 US EPA 0 5 m s 1 6 ft s for 13 mm 1 2 ID in accordance with EN 25667 ISO 5667 Note the following when erecting the device Always route the suction line so that it slopes upwards from the sampling point to the sampler The sampler must be located above the sampling point Avoid siphoning effects in the suction line Requirements for the sampling point Do not connect t...

Page 19: ... drain plug from the hose gland located at the back of the device base 2 As illustrated guide the suction line upwards and through the opening towards the front 1 2 A0013704 9 Sample supply from below 1 Gland for the suction line 2 Suction line Connecting the suction line on version with vacuum pump 1 2 3 4 A0013707 10 Connecting the suction line from the side as delivered state 1 Hose 2 Fixing cl...

Page 20: ...se gland 1 A0013706 13 Suction line 1 Unscrew the thread adapter nut item 3 and the hose fitting item 4 from the side panel 2 Unscrew the small thread adapter nut item 1 and remove the hose 3 Connect the suction line from below as illustrated 4 Insert the dummy plugs supplied 5 3 Post installation check 1 Verify that the suction line is securely connected to the device 2 Visually check that the su...

Page 21: ...round is disconnected A circuit breaker must be located near the device Operation with non stationary power cable connection to sampler optional 6 1 1 Laying the cable Lay the cables so that they are protected behind the rear panel of the device Cable glands up to 8 depending on the version are available for the cable entry The cable length from the foundation to the terminal connection is approx ...

Page 22: ...e the rear panel by turning the lock clockwise CLOSE OPEN 1 A0012803 3 Lift up the rear upper panel and pull it off towards the back 1 2 A0012826 14 Remove the rear panel 6 1 4 Removing the rear panel of the sampling compartment A0012825 Remove the bolt on the rear of the dosing compartment ...

Page 23: ...e before you remove the cover of the power unit 2 1 3 A0012831 1 Release the screw with an Allen key 5 mm 2 Remove the cover of the power unit from the front 3 When reassembling make sure that the seals are seated correctly 6 1 6 Power supply terminal assignment The power supply is connected via plug in terminals Connect the ground to one of the ground connections Batteries and fuses are available...

Page 24: ...es only for batteries 6 1 7 Cable terminals Plug in terminals for Memosens and PROFIBUS RS485 connections Press the screwdriver against the clip opens the terminal Insert the cable until the limit stop Remove the screwdriver closes the terminal After connection make sure that every cable end is securely in place Terminated cable ends in particular tend to come loose easily if they have not been co...

Page 25: ...s the terminal 6 2 Connecting modules and sensors 6 2 1 Connection compartment in the controller housing A0012843 1 2 A0042244 1 1 E base module 2 Sampler controller The controller housing has a separate connection compartment Release the six cover screws to open the connection compartment Release 6 cover screws with a Phillips screwdriver to open the display cover Display cover open version with ...

Page 26: ...types with Memosens protocol Sensors with Memosens protocol Sensor types Sensor cable Sensors Digital sensors without additional internal power supply With plug in connection and inductive signal transmission pH sensors ORP sensors Combined sensors Oxygen sensors amperometric and optical Conductivity sensors with conductive measurement of conductivity Chlorine sensors disinfection Fixed cable Cond...

Page 27: ...de the sensor cable via the rear panel to the controller housing towards the front 21 and 22 A0016360 17 Gland to the controller Only use terminated genuine cables where possible G N Y E YE GN BN WH GND Com A Com B GY A0024019 18 Example of a Memosens CYK10 data cable Connecting the ferrules of the sensor cable to the E base module Ground the outer shield of the cable via the metal gland to the le...

Page 28: ...2 A0042282 20 Position of the terminals 1 Analog inputs 1 and 2 2 Binary inputs outputs Analog inputs 223 225 124 123 125 224 Out In Gnd Gnd In Out 1 2 A0012989 21 Assignment of analog inputs 1 and 2 Analog input for passive devices two wire transmitter Out In terminals 125 123 or 225 223 Analog input for active devices four wire transmitter In Gnd terminals 123 124 or 223 224 CSXxx 125 123 133 13...

Page 29: ...1 Binary input 1 191 192 2 Binary input 2 291 292 191 192 A0013404 25 Binary input with external voltage source When connecting to an internal voltage source use the terminal connection on the rear of the dosing compartment The connection is located on the lower terminal strip on the far left and 23 Binary outputs 246 245 146 145 1 2 292 291 192 191 A0013382 26 Assignment of binary outputs 1 and 2...

Page 30: ...onnection on the rear of the dosing compartment The connection is located on the lower terminal strip on the far left and 23 Binary outputs with relay option 1 2 A0016343 28 Relay 1 Binary output 1 2 Binary output 2 The left relay is activated with binary output 1 while the right relay is activated by binary output 2 12 14 11 A0016348 29 Connection example for binary output with relay ...

Page 31: ...2 binary signals 1 s pulse width or edge The controller must be opened to allow the signal cable sensor cable and optional relay to be connected 6 4 Connection conditions 6 4 1 Via HART e g via HART modem and FieldCare 1 3 2 USB 31 32 250 500 Ω A0039620 30 HART using modem 1 Device module Base2 E current output 1 with HART 2 HART modem for connection to PC e g Commubox FXA191 RS232 or FXA195 1 USB...

Page 32: ...S DP FXA291 Master class 1 PLC DCS T T Ethernet PROFIBUS DP RS485 Master class 2 FieldCare PDM A0039617 31 PROFIBUS DP T Terminating resistor 6 4 3 Via Modbus RS485 FXA291 Ethernet Modbus Master Gateway T T Modbus RS485 RTU ASCII A0039615 32 Modbus RS485 T Terminating resistor ...

Page 33: ...otection Danger of electric shock Change or extend the hardware always fill the slots from top to bottom Do not leave any gaps If all of the slots are not occupied always insert a dummy cover or end cover in the slot below the last module This ensures that the unit is shock protected Always ensure shock protection is guaranteed particularly in the case of relay modules 2R 4R AOR If additional shie...

Page 34: ... 48 48 1 2 1 2 1 2 45 46 45 46 91 92 91 92 35 Wiring diagram A maximum of 2 optional DIO modules are supported 6 5 2 Current outputs 2AO 4AO 36 Module 31 31 32 32 0 4 20 mA 1 2 37 Wiring diagram 38 Module 31 31 32 32 0 4 20 mA 1 2 31 31 32 32 0 4 20 mA 3 4 39 Wiring diagram A maximum of 6 current outputs are supported ...

Page 35: ...Color Description RJ45 LNK ACT GN RJ45 is disabled Ethernet communication is via the BASE2 module RJ45 10 100 YE PWR Power GN Supply voltage is applied and module is initialized BF Bus failure RD Bus failure SF System failure RD Device error COM Communication YE Modbus message sent or received T Bus termination YE Off No termination On Termination is used DIP switches on front of module DIP Factor...

Page 36: ...module is initialized BF Bus failure RD Not used SF System failure RD Device error COM Communication YE Modbus message sent or received DIP switches on front of module DIP Factory setting Assignment 1 128 ON Bus address Commissioning communication OFF Write protection ON configuration not possible via the bus only via local operation Service OFF If the switch is set to ON the user settings for Eth...

Page 37: ...n 2 External termination Leave the DIP switches on the module board in the OFF position factory setting Connect the external termination to terminals 81 and 82 on the front of module 485 for 5 V power supply The external termination is used 6 7 Hardware settings Setting the bus address 1 Open the housing 2 Set the desired bus address via the DIP switches of module 485 For PROFIBUS DP valid bus add...

Page 38: ...esignated use may be carried out on the device delivered Exercise care when carrying out the work Individual types of protection permitted for this product impermeability IP electrical safety EMC interference immunity Ex protection can no longer be guaranteed if for example Covers are left off Different power units to the ones supplied are used Cable glands are not sufficiently tightened must be t...

Page 39: ...his manual Put the device into operation only if you can answer yes to all the following questions Instrument status and specifications Are the device and all the cables free from damage on the outside Electrical connection Are the mounted cables strain relieved Are the cables routed without loops and cross overs Are the signal cables correctly connected as per the wiring diagram Are all plug in t...

Page 40: ...point to point connections All versions including PROFINET The device s IP address and subnet mask can be found at DIAG System information Ethernet 1 Start your PC 2 First configure a manual IP address in the network connection settings of the operating system Example Microsoft Windows 10 3 Open Network and Sharing Center Apart from your standard network you should see an additional Ethernet conne...

Page 41: ...he onsite operation A0026780 50 Example of web server menu language English Clicking a menu name or a function corresponds to pressing the navigator You can make your settings conveniently via the computer keyboard Instead of using an internet browser you can also use FieldCare for configuration via Ethernet The Ethernet DTM required for this is an integral part of the Endress Hauser Interface Dev...

Page 42: ...n You can now start online configuration via the DTM Online configuration competes with onsite operation i e each of the two options blocks the other one On both sides it is possible to take away access from the other side 7 2 3 Operation In the DTM the menu structure corresponds to the onsite operation The functions of the Liquiline soft keys are found in the main window on the left Clicking a me...

Page 43: ... TCP The RTU and ASCII protocols are available when connecting via Modbus RS485 You can switch to ASCII on the device Connect the Modbus data cable to the terminals of the fieldbus module RS 485 or to the RJ45 socket of the BASE2 module as described For detailed information on Modbus communication see the product pages on the Internet SD01189C 7 3 4 Ethernet IP With the BASE2 module and the approp...

Page 44: ...D Display with red display background in alarm condition Navigator jog shuttle and press hold function Soft keys function depends on menu 8 1 2 Display 1 2 3 A0029090 EN 53 Display example 1 2 3 Menu path and or device designation Status display Assignment of soft keys e g ESC escape or abortion of a sampling process MAN manual sample Help if available MODE switch the device to standby or cancel t...

Page 45: ...enu Language Turningthe navigator selecting a value e g from a list Menu Language Menu Language Pressingthe navigator accepting the new value MODE New setting is accepted 8 2 2 Locking or unlocking operating keys Locking operating keys Press the navigator for longer than 2 s A context menu for locking the operating keys is displayed You have the choice of locking the keys with or without password ...

Page 46: ...oose to lock with a password Otherwise you are asked to enter your password 3 Only if keypad is password protected enter the right password The keys are unlocked It is possible to access the entire onsite operation again The symbol is no longer visible on the display The password is 0000 when the device is delivered from the factory Make sure to note down any changes to the password as otherwise y...

Page 47: ...lay Contrast 8 3 4 Actions You trigger an action with the appropriate function You know that the item in question is an action if it is preceded by the following symbol Examples of typical actions include Deleting log entries Saving or loading configurations Triggering cleaning programs Examples of typical actions include Start a sampling program Start manual sampling Saving or loading configurati...

Page 48: ...on Finish your entries and save Example Menu Setup General settings Device tag 8 3 6 Tables Tables are needed to map mathematical functions or to enter irregular interval samples You edit a table by navigating through rows and columns with the navigator and changing the values of the cells You only edit the numerical values The controller automatically takes care of the engineering units You can a...

Page 49: ...e context menu select the Screenshot item The current screen is saved as a bitmap file to the SD card in the Screenshots folder 9 2 Setting the operating language Configuring the language If you have not already done so close the housing cover and screw the device closed 1 Switch on the supply voltage Wait for the initialization to finish 2 Press the soft key MENU Set your language in the top menu...

Page 50: ... started or a program that was running has been stopped Start Action The selected sampling program is started Measurement Current measured values at the inputs are displayed Analog and binary inputs cannot be modified here Show summary of current program The bottle statistics for the sampler are displayed The statistics appear for each individual bottle after the start of the program You can find ...

Page 51: ...0V here stands for text that depends on the context This text is generated automatically by the software and inserted in place of 0V In the simplest situations the generated text could be the name of the measuring channel for example 9 3 4 Basic setup Making basic settings 1 Switch to the Setup Basic setup menu Make the following settings 2 Device tag Give your device any name of your choice max 3...

Page 52: ...ttles Stop condition Program end Continuous operation Manual sampling 15000 ml MODE 1 Menu Manual sampling Distribution position Bottle 1 Multiplier A0036865 EN 1 Manual sampling is triggered by the MAN soft key This pauses any program currently running The current bottle configuration and the current sample volume are displayed You can select the distributor position In peristaltic systems you ca...

Page 53: ...p General settings Sampling 6 Select the Bottle change mode after number of samples or time for average samples With the option Bottle change after a time you can enter the change time and bottle synchronization None 1st bottle change time 1st time of change bottle number The description for this can be found in the Bottle synchronization section With the option Bottle change after a time you can ...

Page 54: ... output parameters Heartbeat diagnostics Quick overview of the health of the device and of each connected sensor that supports Heartbeat technology In the first 3 modes you can switch between channels by turning the navigator In addition to having an overview of all the channels in the 4th mode you can also select a value and press the navigator to see more details for the value You can also find ...

Page 55: ...ommunication active Header bar Hold active for sensors At measured value Hold for the actuator current output limit switch etc is active At measured value 1 An offset has been added to the measured value At measured value Measured value in Bad or Alarm state At measured value Automatic temperature compensation active for sensors At measured value Manual temperature compensation active for sensors ...

Page 56: ... the measuring range If you decided that your Current output range 0 20 mA you should set an error current between 20 1 and 23 mA If the Current output range 4 20 mA you could also define a value 4 mA as the error current The device allows an error current within the measuring range In such instances pay attention to any effects this may have on your process Alarm delay 0 to 9999 s Factory setting...

Page 57: ... the start and end of daylight saving time yourself Here two additional submenus are displayed in which you specify the changeover date and time 10 2 3 Hold settings Menu Setup General settings Hold settings Function Options Info Settings automatic Hold Hold release time 0 600 s Factory setting 0 s The hold is maintained for the duration of the delay time when you switch to the measuring mode Setu...

Page 58: ...Fill up buffer If the memory is full there is an overflow i e you cannot store any new values The controller displays a corresponding diagnostic message The memory then has to be cleared manually Logbook program Selection Off Ring buffer Fill up buffer Factory setting Ring buffer All program cycles are recorded Ring buffer If the memory is full the most recent entry automatically overwrites the ol...

Page 59: ...ll up buffer Factory setting Ring buffer Ring buffer If the memory is full the most recent entry automatically overwrites the oldest entry Fill up buffer If the memory is full there is an overflow i e no new values can be saved The controller displays a corresponding diagnostic message The memory then has to be cleared manually Overflow warnings Event logbook Fill up buffer Selection Off On Factor...

Page 60: ...gnostic message The memory then has to be cleared manually Overflow warnings Event logbook Fill up buffer Selection Off On Factory setting Off Decide whether you want to receive a diagnostic message if the fill buffer of the relevant logbook overflows Line plotter Menu to define the graphic display Axes Selection Off On Factory setting On Should the axes x y be displayed On or not Off Orientation ...

Page 61: ...ter submenu Specify the type of graphic representation 10 2 5 Configuring the sampling depending on the device version The list of functions displayed depends on the device version selected with Vacuum pump1 Peristaltic pump2 Distribution drive3 Sampling assembly 4 Menu Setup General settings Function Options Info Sampling Number of bottles Choice of all possible bottle combinations The bottle con...

Page 62: ... in the logbook during the power failure When the program is restarted it continues where it was interrupted Sample retries1 2 3 0 to 3 Factory setting 0 If sampling is started and no sample is drawn in sampling can be repeated up to 3 times Sampling delay 0 to 99 s Factory setting 0 s The start of the sampling cycle can be delayed by up to 99 s The binary output is switched without any delay Liqu...

Page 63: ...If activated via an external input no samples are taken no sample requests are recorded in the program logbook no bottle levels are changed no bottle changes are recorded or performed Liquid detection 2 Selection Automatic Semi automatic Off Factory setting Automatic If Semiautomatic is selected the purge times and intake times can be defined separately Off The definition of the purge times and in...

Page 64: ...perating time of the current pump hose in days hours and minutes Reset Action The tube life counter is reset to 0 00 h Sample temperature optional Temp control Selection Off On Factory setting On Switch the temperature control of the sample compartment on or off here Sample temperature 2 to 20 C Factory setting 4 C Set the sample compartment temperature Cooling control Selection Standard operation...

Page 65: ...r an error current should be output at the current output if the diagnostic message display is activated In the event of general device errors the error current is output at all the current outputs In the event of channel specific errors the error current is only output at the assigned current output Status signal Selection Maintenance M Out of specification S Function check C Failure F Factory se...

Page 66: ... Options Info Bus address 0 to 63 Factory setting 0 You can change the device address to integrate several HART devices in a single network Multidrop mode If you reset the device to the factory settings Diagnostics Reset Factory default the bus address is not reset Your setting is retained PROFIBUS DP Menu Setup General settings Extended setup PROFIBUS Function Options Info Enable Selection Off On...

Page 67: ... only Selection 1200 2400 4800 9600 19200 38400 57600 115200 Factory setting 19200 Parity Modbus RS485 only Selection Even 1 Stopbit Odd 1 Stopbit None 2 Stopbit Factory setting Even 1 Stopbit Byte order Selection 1 0 3 2 0 1 2 3 2 3 0 1 3 2 1 0 Factory setting 1 0 3 2 Watchdog 0 to 999 s Factory setting 5 s If no data transmission takes place for longer than the time set this is an indicator that...

Page 68: ...ddress the netmask and the gateway are retrieved from a DHCP server Do you want to assign the IP address of the device manually If so you must set DHCP Off IP Address xxx xxx xxx xxx An IP address is an address in computer networks which are based on the Internet protocol IP You can only set the IP address if DHCP is switched off Netmask xxx xxx xxx xxx On the basis of the IP address of a device t...

Page 69: ...ssible to create multiple users with password access User administration List of users already created View edit You can change user names or passwords or delete users A user is already created at the factory admin with password admin New user Name Free text Create new user 1 INSERT 2 Assign any name to the new user 3 Select a password for the user 4 Confirm password You can now change the passwor...

Page 70: ... on the SD card and you can upload it quickly to the device at a later date Loading the setup When you load a setup the current configuration is overwritten 1 Insert the SD card into the controller card reader A setup must have been saved to the SD card 2 Go to Menu Setup General settings Extended setup Data management Load setup A list of all the setups on the SD card is displayed An error messag...

Page 71: ...nagement Activation code 2 Confirm your entry The new hardware or software function is activated and can be configured Functions that are enabled by an activation code Function Activation code beginning with Second Memosens input 062 Deactivation of fieldbus when the 485 module is removed 1 0B0 Two current outputs BASE2 E module only 081 Web server 2 351 HART 0B1 PROFIBUS DP 0B3 Modbus TCP 0B8 Mod...

Page 72: ...number of samples external signal Bottle synchronization Multiple bottles Stop condition Program end Continuous operation 10 3 1 Overview of the possible program types The graphic below explains the various ways sampling can be controlled on the basis of a flow curve a b c d e A0014045 54 Sampling control a Flow curve b Time proportional sampling CTCV A constant sample volume e g 50 ml is taken at...

Page 73: ...ng CTVV A variable sample volume the sample volume depends on the flow rate is taken at regular intervals e g every 10 min e Event controlled sampling Sampling is triggered by an event e g pH limit value Sampling can be time paced volume paced or flow paced or single samples can be taken ...

Page 74: ...ximum flow rate The total number of samples amounts to 60 samples per bottle With a flow rate of 300 m3 h a sample is taken every four minutes Controlled via binary input Signal pulse 5 m Sampling interval 5 min Sampling volume 50 ml Bottle change mode 2 h The pulses are scaled at the flowmeter By multiplying the pulses at the sampling interval the shortest sampling interval at the maximum pulse f...

Page 75: ...olume is made available for analysis when the flow is low Advantage with current input For the sampling interval either the current flow rate or the average value between the last and current flow rate is used to calculate the exact sampling volume depending on the presetting Disadvantage with binary input For the sampling interval the pulses counted since the last sampling are multiplied by a vol...

Page 76: ...e next bottle when an external signal is received The external signal first has to be configured via the binary input The binary input can then be selected as the source In the Standard and Advanced program the bottle position is not currently restored following a power failure 10 3 2 Program type Basic With the Basic program type you can create simple sampling programs quickly based on time volum...

Page 77: ...stribution 24 x PE direct distribution The ordered bottle configuration is preset or the configuration selected in the setup is displayed Bottle volume 0 to 100000 ml Factory setting 30000 ml 20000 ml Set the bottle volume The preset value depends on the bottle configuration configured The bottle volume is always 30 l for individual containers The preset value depends on the bottle configuration T...

Page 78: ...ume using the multiplier For example if the dosing volume is set to 200 ml set the multiplier to 2 for a sampling volume of 400 ml 2 samples are taken in succession when sampling Bottle change mode Selection Number of samples Time External signal Factory setting External signal The bottle can be changed after a specific number of samples after a time or by an external signal If is selected Bottle ...

Page 79: ... program is started No The system waits for the interval to elapse before the first sample is taken Having selected Start condition Date time Start date 01 01 2000 31 12 2099 Factory setting DD MM YYYY Set the start date for the sampling program The format depends on the option configured under general settings Start time 00 00 00 23 59 59 Factory setting HH MM SS 24h Set the time when the samplin...

Page 80: ...g assembly 1 to 10 Factory setting 1 You can change the sampling volume using the multiplier For example if the dosing volume is set to 200 ml set the multiplier to 2 for a sampling volume of 400 ml 2 samples are taken in succession when sampling Bottle change mode Selection Number of samples Time External signal Factory setting External signal The bottle can be changed after a specific number of ...

Page 81: ...0 23 The configuration options depend on the current number of bottles Factory setting 0 Multiple bottles Simultaneous transfer of two samples to separate bottles Start condition Selection Immediate Date time Factory setting Immediate The sampling program can be started either immediately or at a specific configurable time Having selected Start condition Immediate Sample at start Selection Yes No ...

Page 82: ... configured under Setup Inputs Dosing volume for version with vacuum pump or sampling assembly Sampling volume for version with peristaltic pump Factory setting Vacuum pump 20 to 350 ml Peristaltic pump 10 to 10000 ml Sampling assembly 10 to 1000 ml Factory setting Vacuum pump 200 ml Peristaltic pump 100 ml Sampling assembly 200 ml Set the dosing volume or the sampling volume In the version with a...

Page 83: ...lection Yes No Factory setting Yes Yes The first sample is taken when the program is started No The system waits for the interval to elapse before the first sample is taken Having selected Start condition Date time Start date 01 01 2000 31 12 2099 Factory setting DD MM YYYY Set the start date for the sampling program The format depends on the option configured under general settings Start time 00 ...

Page 84: ...e sampling volume Set the sampling volume In the version with a vacuum pump or sampling assembly the volume is taken from the setup and can only be modified there The dosing accuracy and the repeatability of a sample volume 20 ml can vary depending on the specific application Multiplier for version with vacuum pump or sampling assembly 1 to 10 Factory setting 1 You can change the sampling volume u...

Page 85: ...ing 0 Multiple bottles Simultaneous transfer of two samples to separate bottles Start condition Selection Immediate Date time Factory setting Immediate The sampling program can be started either immediately or at a specific configurable time Having selected Start condition Immediate Sample at start Selection Yes No Factory setting Yes Yes The first sample is taken when the program is started No Th...

Page 86: ...r this function Only the inputs configured as a sampling volume input are displayed Sampling interval 00 01 00 99 59 00 HH MM SS Factory setting 00 10 00 HH MM SS 00 10 00 HH MM SS HH MM SS Factory setting 00 10 00 HH MM SS Set the sampling interval If is selected Sampling volume input Binary input Sampling volume 10 to 10000 ml Factory setting 20 ml Set the sampling volume The dosing accuracy and...

Page 87: ...igned to a specific fill time Set the synchronization time and the weekday Start condition Selection Immediate Date time Factory setting Immediate The sampling program can be started either immediately or at a specific configurable time Having selected Start condition Date time Start date 01 01 2000 31 12 2099 Factory setting DD MM YYYY Set the start date for the sampling program The format depend...

Page 88: ...pecific application If is selected Sampling volume input Current input Sampling volume 20mA 10 to 10000 ml Factory setting 100 ml Set what sampling volume should be grabbed at 20 mA The dosing accuracy and the repeatability of a sample volume 20 ml can vary depending on the specific application Flow calculation Selection Current Average flow Factory setting Current Current The current flow is conv...

Page 89: ...te Date time Factory setting Immediate The sampling program can be started either immediately or at a specific configurable time Having selected Start condition Date time Start date 01 01 2000 31 12 2099 Factory setting DD MM YYYY Set the start date for the sampling program The format depends on the option configured under general settings Start time 00 00 00 23 59 59 Factory setting HH MM SS 24h ...

Page 90: ... 1 9999 Factory setting 1 Set the number of samples Having selected Bottle change mode Time Time interval 00 00 02 31 00 00 DD HH MM Factory setting 00 01 00 DD HH MM Set the time days hours and minutes after which the system should change to the next bottle Bottle synchronization Selection None 1 bottle change time 1 Time of change bottle number Factory setting None None The sampling and bottle c...

Page 91: ...ycle Inputs Settings for the inputs can be made as described in the Inputs section Settings with the Basic program type via an external signal with 2 bottles Sampling mode External signal Menu Setup Sampling programs Setup program New Basic Function Options Info Sampling volume input 10 to 1000 ml Factory setting 100 ml Enter the sample volume Sampling signal input Selection No sampling input conf...

Page 92: ...m waits for the interval to elapse before the first sample is taken Having selected Start condition Date time Start date 01 01 2000 31 12 2099 Factory setting DD MM YYYY Set the start date for the sampling program The format depends on the option configured under general settings Start time 00 00 00 23 59 59 Factory setting HH MM SS 24h Set the time when the sampling program is started The format ...

Page 93: ... the ESC MAN and MODE softkeys The Program enableddisplay features the ESC STAT and MODE softkeys Setup program Function Info ESC Back to the overview Any program currently running is canceled MAN Manual sampling can be configured and started here Any program currently running is paused See Sampling program Manual sampling section A help text is displayed for the item STAT For selecting statistics...

Page 94: ...on or off Input variable Selection Flow rate Rainfall External event Armature end position detection only for version with sampling assembly Factory setting Flow rate Pulse input for connected flowmeters or rain gages Control of sampling functions via external signals Having selected Input variable Flow rate Signal slope Selection Low High High Low Factory setting Low High Preselect the level chan...

Page 95: ...t the Day of week and the Time Monthly If a monthly interval is selected set the Day of month and theTime Time 00 00 00 23 59 59 HH MM SS Factory setting 12 00 00 HH MM SS Having selected Input variable Rainfall Signal slope Selection Low High High Low Factory setting Low High Preselect the level change of the signal Unit Selection mm inch Factory setting mm Select the unit Meas value format Facto...

Page 96: ...Monthly If a monthly interval is selected set the Day of month and theTime Time 00 00 00 23 59 59 HH MM SS Factory setting 12 00 00 HH MM SS Input variable External event Signal slope Selection Low High High Low Factory setting Low High Preselect the level change of the signal If Low High is selected the high level brings about the corresponding setting Having selected Input variable Armature end ...

Page 97: ...ograms A unit name cannot be specified Having selected Input variable Flow rate Unit of flow Selection l s m s m h m d cfs gpm gph mgd Factory setting l s Select the unit Unit of totalized flow Selection l m cf gal Factory setting m Select the unit for the totalized flow Meas value format Factory setting Specify the number of decimal places for the flow Minimum flow 0 to 10000 l s Factory setting ...

Page 98: ...lizer Automatic Interval Selection Daily Weekly Monthly Factory setting Daily Daily If a daily interval is selected set the Time menu item Weekly If a weekly interval is selected set the Day of week and the Time menu item Monthly If a monthly interval is selected set the Day of month and theTime menu item Having selected Input variable Parameter Meas value format Factory setting Specify the number...

Page 99: ... Info OutputBinary Function Selection Off Event Limit value Diagnostics message Cleaning only for version with sensors with the Memosens protocol Factory setting Off The following functions depend on the option selected Function Off switches off the function of the binary output and means no further settings are required In Cleaning The outputs can only switch 100mA A relay must be added to contro...

Page 100: ... switched for the duration of the sampling cycle Bottle change A pulse is switched when a bottle is changed External stop A pulse is switched when an external stop is performed No sample The output signal is switched if no sample was taken Sub program enabled The output signal is switched if this subprogram is active Sub prog activ The output signal is switched when the subprogram starts Sub prog ...

Page 101: ...Having selected Function Cleaning only for version with sensors with the Memosens protocol Signal slope Selection Low High High Low Factory setting Low High Preselect the level change of the signal Assignment Selection None Cleaning 1 4 Factory setting None Use this function to choose the cleaning instance which should be started when the binary output is active 10 5 2 Current outputs Two current ...

Page 102: ...re Factory setting Depends on the channel output Freeze last value The device freezes the last current value Fixed value You define a fixed current value that is output at the output Ignore A hold does not affect this current output Hold current Hold behavior Fixed value 0 0 to 23 0 mA Factory setting 22 0 mA Specify which current should be output at this current output in the hold state 1 x y slo...

Page 103: ... Mathematical functions All the mathematical functions can also be used as a data source and the calculated value can be used as the measured value 10 5 3 Alarm relays and optional relays functions of the optional binary outputs The basic version of the device always has one alarm relay Additional relays are also available depending on the version of the device The following functions can be outpu...

Page 104: ...tches in one go Hold behavior Selection Freeze last value Fixed value Ignore Factory setting Ignore Outputting diagnostics messages via the relay If a relay is defined as a diagnostic relay Function Diagnostics it works in the fail safe mode This means that the relay is always energized normally closed n c in the basic state if an error is not present In this way it can also indicate a drop in vol...

Page 105: ...nts Selection None Depends on the type of cleaning Factory setting None Here you can specify how a cleaning function should be displayed for the relay You have the following options depending on the cleaning program that is selected Menu Setup Additional functions Cleaning Cleaning type Standard clean Cleaning 1 Water Cleaning 2 Water Cleaning 3 Water Cleaning 4 Water Cleaning type Chemoclean Clea...

Page 106: ...status but also actually freezes the measured value In addition you can define 8 binary variables DI Blocks 1 Define the data source 2 Select the limit switch or relay whose status is to be transmitted PROFIBUS PROFINET variables PROFIBUS PROFINET device A maximum of 4 analog AO and 8 digital DO PROFIBUS variables are available as measured values in the controller limit switch or current output me...

Page 107: ...also actually freezes the measured value In addition you can define digital device variables DI Define the data source You can choose from relays binary inputs and limit switches For further information on EtherNet IP see the Guideline for Communication via EtherNet IP SD01293C 10 6 Additional functions 10 6 1 Limit contactors There are different ways to configure a limit switch Assigning a switch...

Page 108: ... Oxygen opt Cond i Selection Temperature Conductivity Resistance only Cond c Concentration onlyCond i and Cond c 4 pol Cond c Cond c 4 pol Disinfection Selection Temperature Sensor current Concentration ISE Selection Temperature pH Ammonium Nitrate Potassium Chloride TU TS Selection Temperature Turbidity g l only TU TS Turbidity FNU only TU TS Turbidity Formazine only TU Turbidity solid only TU TU...

Page 109: ...e limit switch Operating mode Selection Above limit check Below limit check In range check Out of range check Change rate Factory setting Above limit check Type of limit value monitoring Limit value overshoot or undershoot 55 Measured value within or outside a range 56 Rate of change 58 Limit value Settings depend on the measured value Operating mode Above limit check or Below limit check 1 2 t MV...

Page 110: ...ontact is reset when the switch off point is undershot Range upper value Hysteresis and after the drop out delay Switch off delay Hysteresis Settings depend on the measured value Operating mode Change rate 1 3 t MV t1 t2 2 A0028525 57 Hysteresis taking the example of limit value overshoot 1 Limit value 2 Alarm range 3 Hysteresis range t1 2 An event is generated The hysteresis is needed to ensure a...

Page 111: ...0 Auto Confirm 00 01 to 23 59 Factory setting 00 01 t MV t1 t2 t3 t4 t5 t6 MV1 MV2 MV3 A0028526 58 Rate of change 10 6 2 Sensor cleaning programs LCAUTION Cleaning not switched off during calibration or maintenance activities Risk of injury due to medium or cleaning agent If a cleaning system is connected switch it off before removing a sensor from the medium If you wish to check the cleaning func...

Page 112: ... and interval depend on the process and sensor Determine the variables empirically or based on experience Define the cleaning cycle 114 Chemoclean An example is the use of the CYR10 injector unit to clean pH glass sensors CYR10 connection Menu Setup Additional functions Cleaning Cleaning 1 4 Chemoclean Function Options Info Cleaning time 0 to 900 s Factory setting 5 s Cleaning duration Prerinse ti...

Page 113: ...inary inputs Fieldbus signals Define the signal source for each limit position switch Outputs 0 to 4 Select the number of outputs that actuators such as valves or pumps should activate Output label 1 4 Free text You can assign a meaningful name to each output e g assembly cleaner 1 cleaner 2 etc Programming example regular cleaning with water and 2 cleaning agents Limit switch Duration s Assembly ...

Page 114: ...y adapted to suit your process Weekdays Cleaning cycle Weekly program Selection Monday Sunday Other settings and manual cleaning Menu Setup Additional functions Cleaning Cleaning 1 4 Function Options Info Start signal Selection None Fieldbus signals Signals of digital or analog inputs Factory setting None In addition to cyclic cleaning you can also use an input signal to start event controlled cle...

Page 115: ...goggles and gloves or take other appropriate measures Dosing chamber rinsing The sampler must be ordered with TSP modification 71265624 to commission this function The following hardware changes have already been made R1 R2 R3 R4 H O 2 4R A0025513 59 Cleaning valve Control of cleaning valve via relay R4 for dosing chamber rinsing CSFxx 245 246 CSFxx 291 292 A0025515 60 Cleaning valve Binary output...

Page 116: ...witched when a bottle is changed 3 Select Menu Setup Additional functions and configure the binary output MenuSetup Inputs Additional functions Cleaning Cleaning 1 Function Entry for sample program Cleaning type Chemoclean Plus Dosing chamber rising is only enabled in this way Cleaning steps setup Table to create a time program You define a maximum of 30 program steps which should be performed one...

Page 117: ...unctions Cleaning Cleaning 1 4 Function Options Info Start signal Selection None Fieldbus signals Signals of digital or analog inputs Factory setting None In addition to cyclic cleaning you can also use an input signal to start event controlled cleaning Choose the trigger for such a cleaning process here Interval and weekly programs are executed as normal i e conflicts can occur Priority is given ...

Page 118: ...epend on the sensors connected Select the sensors and measured variables that should function as minuend Y1 or subtrahend Y2 Measured value Y2 Measured value Difference value Read only View this value in a user defined measuring screen or output the value via the current output Mathematical function assignment view Overview of the configured functions Redundancy Use this function to monitor two or...

Page 119: ...tch for the function pH source Connected pH sensor Set the input for the pH sensor and the input for the ORP sensor Measured value interrogation is obsolete as you must select pH or ORP mV ORP source Connected ORP sensor Calculated rH Read only View this value in a user defined measuring screen or output the value via the current output Mathematical function assignment view Overview of the configu...

Page 120: ...view Overview of the configured functions Dual conductivity You can subtract two conductivity values and use the result to monitor the efficiency of an ion exchanger for example Menu Setup Additional functions Mathematical functions MF1 to 8 Mode Dual conductivity Function Options Info Calculation Selection Off On Factory setting Off On off switch for the function Inlet The options depend on the s...

Page 121: ...nger direct conductivity Outlet Sensor downstream from the cation exchanger acid conductivity Selection of the measured value is obsolete as it must always be Conductivity Measured value Outlet Measured value Calculated pH Read only View this value in a user defined measuring screen or output the value via the current output Mathematical function assignment view Overview of the configured function...

Page 122: ...B XOR Exclusive disjunction Boolean Boolean B XOR C NOT Negation Boolean Boolean NOT A Menu Setup Additional functions Mathematical functions MF1 to 8 Mode Formula Function Options Info Calculation Selection Off On Factory setting Off On off switch for the function Source A C Selection Select source Factory setting None You can use all the sensor inputs binary and analog inputs mathematical functi...

Page 123: ... Connect a binary input signal from an INS point level switch of the CCA250 assembly to the DIO module 2 Connect an analog input signal of a volume flow meter to the AI module 3 Connect the chlorine sensor 4 Configure the Formula mathematical function Source A binary input DIO Source B current input AI Source C Input Disinfection Formula A AND B 3 AND C 0 9 where 3 is the lower limit value of the ...

Page 124: ...easuring channel Current outputs and limit switches can be linked to an MRS set This MRS set gives you the measured value and the associated turn down current outputs or the range for limit value monitoring limit switches A limit switch connected to an MRS set always uses the Out of range checkmode Consequently it switches when the value is outside the configured range If a current output or limit...

Page 125: ... depends on the sensor used Inductive sensor and conductive four pin sensor Conductivity Concentration TDS Conductive sensor Conductivity Resistance TDS Conc Table Operating mode Concentration Selection NaOH 0 15 NaOH 25 50 HCl 0 20 HNO3 0 25 HNO3 24 30 H2SO4 0 28 H2SO4 93 100 H3PO4 0 40 NaCl 0 26 User table 1 4 Factory setting NaOH 0 15 Concentration tables saved at the factory NaOH 0 to 15 0 to ...

Page 126: ...efined and cannot be modified Conductivity S m mS cm µS cm S cm µS m mS m Concentration TDS ppm Resistance Ωcm Range lower value Range upper unit Range upper value Limit switches Range lower unit Depends on the Operating mode Units are only queried for Operating mode Conductivity The other units are pre defined and cannot be modified Conductivity S m mS cm µS cm S cm µS m mS m Concentration TDS pp...

Page 127: ...ulty or you encounter other problems search for the faults under Process errors without messages Operating Instructions Memosens BA01245C or Device specific errors Follow the recommended measures 4 Contact the Service Department if you cannot rectify the error yourself citing only the error number 11 1 2 Process errors without messages Operating Instructions Memosens BA01245C 11 1 3 Device specifi...

Page 128: ...f hoses connections Sampling hose drawing in air Check routing of the sampling hose Air manager defective Have repaired by E H Service Vacuum pump defective Have repaired by E H Service Incorrect pump tubing Only use the original pump tubing Sensory mechanism is faulty Replace the sensory mechanism contact E H Service Current output incorrect current value Incorrect adjustment Check with integrate...

Page 129: ...ce efforts would prevent a possible malfunction in the future Message text If you contact the Service Department please cite the message number only Since you can individually change the assignment of an error to an error category the Service Department cannot use this information 11 5 2 Adapting the diagnostic behavior All the diagnostic messages are assigned to specific error categories at the f...

Page 130: ...tion Maintenance M Out of specification S Function check C Failure F Factory setting Depends on the Diag code The messages are divided into different error categories in accordance with NAMUR NE 107 Decide whether you want to change a status signal assignment for your application Diag output Selection None Binary outputs Alarm relay Relay Factory setting None You can use this function to select a ...

Page 131: ...tion replace it if necessary 2 Check the power supply of the sampling control module 3 Contact the Service Department 263 Incomp detected F On On Wrong kind of electronics module 1 Replace the module 2 Contact the Service Department 284 Firmware update M On Off Update completed successfully 285 Update error F On On Firmware update failed 1 Repeat 2 SD card error use another card 3 Incorrect firmwa...

Page 132: ...Safety switch LF2 for sample sensor active Contact electrodes for sample detection are fouled The sample continues to be taken 1 Clean sample detection sensor LF1 in the dosing glass 2 Contact the Service Department 314 No sample flow F On On A vacuum cannot be generated in the peristaltic pump 1 Check the pump hose for leaks 2 Immerse the suction line in the medium 315 Refrigeration F On On Sampl...

Page 133: ...am cannot be deleted from the program memory Perform a software reset 325 Read subprogram list F On On Subprogram list cannot be read from the program memory Perform a software reset 326 Membrane pump F On On Vacuum pump defective Motor cable broken Contact the Service Department 327 Air Manager F On On Air manager for compressed air distribution defective Photoelectric barrier defective Cable def...

Page 134: ...s Operating time information 338 Pump hose alarm M On Off End of pump hose service life reached Display under Menu Diagnostics Operating time information Pump tube life 1 Replace the pump hose 2 After replacing reset the operating time under Menu Diagnostics Operating time information 339 Liquidsensor M On Off Sensor LF1 fouled 1 Clean the sensor soon 2 Set the sensitivity under Setup General sett...

Page 135: ...erfill check F On Off The total sample volume does not fit in the sample bottle Change the sample volume 357 Sampling faulted M On Off Sample discarded There are too many sampling requests pending Make changes to the sampling program under Select sampling program 358 Configuration F On On Program configuration does not match the current device configuration Adjust the configuration 359 Emptying er...

Page 136: ...card 100 full No longer possible to write to the card 1 Replace SD card with empty card 2 Clear SD card 3 Set logbook properties to circular buffer Setup General settings Logbooks 438 SD card removed M On Off SD card not plugged in 1 Check SD card 2 Replace SD card 3 Disable logging 455 Mathemat function F On On Mathematical function fault condition 1 Check mathematical function 2 Check assigned i...

Page 137: ...rs 3 Check minimum flow 907 Cat exchanger warning S On Off Limit values exceeded for conductivity or flow Possible reasons Resin depleted Blocked pipe Check application 908 IEX capacity low M On Off The capacity of the exchange resin will soon be exhausted Schedule resin regeneration or replacement 909 IEX capacity exhausted F On Off The capacity of the exchange resin is exhausted Regenerate or re...

Page 138: ...position switch is damaged Supply cables are damaged 1 Check the assembly 2 Check the final position switches 3 Check the supply cables to the final position switches 4 Contact the Service Department 926 Inline armature F On On Final dosing position outside the process of sampling assembly not reached or detected Assembly blocked Final position switch is damaged Supply cables are damaged 1 Check t...

Page 139: ...rent input is switched off from 23 mA due to overload and reactivated automatically when a normal load is present 971 Current Input low S On On Current input too low At 4 to 20 mA the input current is less than the lower failure current Check the input for short circuiting 972 Curr input 20 mA S On On Current output range exceeded 973 Current Input 4 mA S On On Current output range undershot 974 D...

Page 140: ... in succession when executing a program the active program is aborted for reasons of safety This behavior on the part of the device cannot be altered by deactivating the diagnostic message under Menu Setup General settings Extended setup Diagnostics settings 11 8 Diagnosis list All the current diagnostic messages are listed here A time stamp is available for each message Furthermore the user also ...

Page 141: ...Go to date Time Use this function to go directly to a specific time in the list In this way you avoid having to scroll through all the information The complete list is always visible however Delete all entries Action You can delete all the calibration logbook entries here Configuration events Chronological list of the configuration events Show Events are displayed Select a particular event to disp...

Page 142: ...1 25 32 6 00 pH 09 11 2011 14 02 20 23 11 2011 11 25 32 09 11 2011 14 02 20 23 11 2011 11 25 32 12 00 pH A0016688 61 Simultaneous display of two graphs the top one is selected DIAG Logbooks Function Options Info Data logbooks Chronological list of the data logbook entries for sensors Data logbook 1 8 Logbook name This submenu is available for each data logbook that you have set up and activated So...

Page 143: ... ident Menu Setup General settings Logbooks an abbreviation for the logbook and a time stamp 1 CSV files use international number formats and separators Therefore they must be imported into MS Excel as external data with the correct format settings If you double click the file to open it the data are only displayed correctly if MS Excel is installed with the US country setting 11 9 3 Program logbo...

Page 144: ...s Interval after an interval Individual dates individual timetable Multiple date multiple dates Start date 05 05 2010 Field only populated if Start mode Date Time The start date is displayed Stop mode Program end The program stop setting is displayed Program end when the program ends Continuous continuous operation Bottles full when bottles are full Date time after date time Event when an event oc...

Page 145: ...When the first bottle is reached in situations where Continuous operation is configured as the end of the program in the program settings The statistics are displayed as follows A0036867 EN User interface Info bt The bottle number is displayed hh mm The time the first sample was transferred to the bottle is displayed DD hh mm The time the first sample was transferred to the bottle is displayed Smp...

Page 146: ...ust enter this code yourself Serial number Read only The serial number allows you to access device data and documentation on the Internet www endress com device viewer Software version Read only Current version Sw version FMSY1 Read only Current version FMSY1 proj version Read only Current version HART Only with the HART option Read only Bus address Unique address Manufacturer ID Device type Devic...

Page 147: ...stem modules Backplane Read only Description Serial number Order code Hardware version Software version This information is provided for every electronics module available Specify the serial numbers and order codes when servicing for example Base Display module Extension module 1 8 Sensors Read only Description Serial number Order code Hardware version Software version This information is provided...

Page 148: ...ware 11 10 2 Sensor information Select the channel you want from the list of channels Information in the following categories is displayed Extreme values Extreme conditions to which the sensor was previously exposed e g min max temperatures 2 Operating time Operating time of the sensor under defined extreme conditions Calibration information Calibration data of the last calibration Sensor specific...

Page 149: ... display State Selection Low High Factory setting Low Set the desired simulation value The relay switches in accordance with your setting when you switch on the simulation In the measured value display you see On Low or Off High for the simulated relay state Meas inputs Simulation of a measured value only for sensors This menu appears once for each measuring input Channel parameter Simulation Sele...

Page 150: ...Device information Sensor information The report is ready to be printed out and signed You can file it immediately in an operations log for example Cooling system only for version with sample compartment temperature regulation Check cooling Power supply Read only The current supply voltage is displayed With AC power supply 24 V 0 5 V With DC power supply 22 to 28 V Overcurrent Read only No no erro...

Page 151: ...olume in the version with the peristaltic pump The sample volume can be changed Sample volume Factory setting 200 ml The sample volume is preset at the factory in the version with the vacuum pump Start sampling Action Peristaltic pump Pump purge Action Pump purge to stop press ESC Read only Current pump operating time Read only Power supply Read only The current supply voltage is displayed With AC...

Page 152: ...d only The current consumption of the pump is displayed Medium LF1 Read only Medium detection LF1 switchoff Medium detection LF2 disconnection from protective circuit Both No at the start If Yes clean LF2 Medium LF2 Read only Inline sampling only for version with sampling assembly Action Sampling activated to stop press ESC Read only Progress Read only Distribution arm Action Only for bottle confi...

Page 153: ...e is actuated corresponds to the number of samples taken Vacuum pump for version with vacuum pump Displays the pump operating time in hours and minutes Sample totalizer for version with peristaltic pump Number of all samples taken and sample errors Pump tube life for version with peristaltic pump Displays how old the tube is in days hours and minutes Peristaltic pump for version with peristaltic p...

Page 154: ...cremental sampling moved after diagnostics device test Dosing time for vacuum sampling can be adjusted Binary output can be switched after multiple samples have been taken Improved control over the activation deactivation of subprograms via binary inputs Specification of Volume per bottle in the run screen Program can be started at a specific time Paused program can be restarted with new Continue ...

Page 155: ...better legibility Original firmware BA00444C 07 EN 16 13 BA01225C 07 EN 01 13 BA00445C 07 EN 16 13 BA01227C 07 EN 01 13 BA00450C 07 EN 16 13 BA00450C 07 EN 17 13 BA00451C 07 EN 15 13 BA00451C 07 EN 16 13 BA00486C 07 EN 01 11 BA00486C 07 EN 02 13 06 2012 01 03 01 Improvement Hold via soft key Global or channel specific hold stops automatic cleaning However manual cleaning can be started Adapted fac...

Page 156: ...s Chlorine ISE SAC Interface HART Communication Mathematics functions Improvement Modified software structures Adapted factory settings User defined measuring screens BA444C 07 EN 13 10 BA445C 07 EN 13 10 BA450C 07 EN 13 10 BA451C 07 EN 13 10 BA00486C 07 EN 01 11 03 2010 01 00 00 Original software BA444C 07 EN 03 10 BA445C 07 EN 03 10 BA450C 07 EN 03 10 BA451C 07 EN 03 10 ...

Page 157: ...ion accuracy and reliability are also ensured after maintenance work LCAUTION Possibility of microbiological contamination of content of sample bottles Minor to medium injury possible Wear suitable protective clothing 12 1 Recommended maintenance Maintenance work has to be carried out at regular intervals to ensure the efficient operation of the sampler The maintenance work comprises Replacing the...

Page 158: ...ibution arm Menu Calibration active Function Options Info Distribution arm Go to ref point Action The reference run is started The reference point is in the middle at the front For versions with a distributor plate the reference point is at the arrow in the middle of the plate For versions with a distribution assembly the reference point is between bottle number 1 and the last bottle Separate the ...

Page 159: ... hose at the lock item 5 to the open position and pull the hose upwards to disconnect it 4 Release the air hose item 4 and remove the dosing chamber item 2 from the front along with the outflow hose item 1 5 Open the bayonet lock item 3 and open the dosing chamber Dosing 1 2 3 A0014128 63 Vacuum pump 1 Dosing tube 2 Allen screw 3 Air hose connection 1 Release the 2mm Allen screw with the key provi...

Page 160: ...acitance sensor as follows 1 2 3 A0015413 64 Capacitance sensor adjustment 1 Sensor 2 Yellow and green light 3 Adjusting screw 1 Make sure the dosing chamber is empty 2 Then turn slightly back to the left counterclockwise until the yellow light is on again At this point the sensor is adjusted to the most sensitive setting 3 In order to verify the settings perform a manual sampling 4 If this settin...

Page 161: ...er height difference of at least 1 m Distributor position Selection Front Bottle x Back Select the distributor position Sample volume 20 to 2000 ml Factory setting 100 ml Set the sample volume Start 1 sampling Action The progress of the sampling operation is displayed Check whether the sample volume is correct Press No to enter the sample volume actually taken e g 110 ml Press Yes to repeat the sa...

Page 162: ...the knurled head screw item 7 and open the pump head cover item 5 to the right Replacing the pump tube 1 2 8 9 10 A0014116 66 Replacing the pump tube 1 2 8 9 10 Retainer Pump tubing Terminal Marking ring Roller 1 Remove the clamp item 8 and remove the pump tube item 2 from the pump 2 Remove any silicone deposits on the roller item 10 and the flexible pump bracket 3 Make sure the roller and all the...

Page 163: ...a short time Diluted acids max 2 HCl Diluted bases max 3 NaOH Soap based household cleaning agents NOTICE Cleaning agents not permitted Damage to the housing surface or housing seal Never use concentrated mineral acids or alkaline solutions for cleaning Never use organic cleaners such as acetone benzyl alcohol methanol methylene chloride xylene or concentrated glycerol cleaner Never use high press...

Page 164: ...ds to disconnect it 3 Release the air hose item 4 and remove the dosing chamber item 2 from the front along with the outflow hose item 1 4 Open the bayonet lock item 3 and open the dosing chamber 5 Clean these parts hoses dosing chamber etc with water or soapsuds Use a bottle brush if necessary You can wash the dosing chamber and dosing chamber cover in a dishwasher at 60 C 6 Make sure the dosing ...

Page 165: ...t and right of the pressure sensor item 2 Clean the tube piece carefully with a bottle brush and rinse it with clear water 6 Reconnect the sample supply to the tube connection and put the bottles back in the sample compartment LWARNING Rotating parts Minor to medium injury possible Do not open the cover of the peristaltic pump while the pump is operating Secure the sampler against unintentional st...

Page 166: ...hose You can wash the PE and glass bottles in a dishwasher at 60 C 12 4 4 Ventilator and liquefier 1 2 A0013898 70 Cleaning the climate control module 1 Liquefier 2 Ventilator Clean the liquefier and ventilator with compressed air 12 4 5 Digital sensors LCAUTION Cleaning not switched off during calibration or maintenance activities Risk of injury due to medium or cleaning agent If a cleaning syste...

Page 167: ... you can get the sensor ready for reuse while ensuring the availability of the measuring point Prepare the sensor for reuse 1 Clean sensor For this purpose use the cleaning agent specified in the sensor manual 2 Inspect the sensor for cracks or other damage 3 If no damage is found regenerate the sensor Where necessary store the sensor in a regeneration solution sensor manual 4 Recalibrate the sens...

Page 168: ...atteries every three years with the following type of battery Panasonic LC R127R2PG1 12 6 Technical support We recommend the purchase and use of an SD card see accessories You can save the entire sampler configuration on the SD card see Data management section and make the data available to the service team should you be in need of technical assistance ...

Page 169: ...version with peristaltic pump Item No Description and contents Order number Spare parts kit 13 Roller 71103288 14 Connecting tube with connection 71110972 15 Feedthrough sample infeed ID 10 with cylinder pin 71110857 Seal set O ring ID 12 42 W 1 78 OD 15 98 EPDM 2 pcs O ring ID 20 92 W 2 62 OD 25 53 EPDM 2 pcs O ring ID 13 00 W 4 00 OD 21 00 NBR 1 pc 71110928 16 Pump tube 2 pc set Pump tube 25 pc ...

Page 170: ...ening clips for suction hose 10 pcs 71113508 2 Internal intake hose complete including 110 angular piece 90 hose connection nipple thread adapter nut 1 PP 2 x fastening clips 3 x O rings 71111048 3 Feedthrough sample infeed ID 13 with cylinder pin 71110853 4 Dosing pipe 350 ml with O ring 71110628 5 Glass dosing chamber 350 ml with fixing ring and O ring 71103168 Plastic dosing chamber 350 ml with...

Page 171: ...111188 71111189 13 1 3 Climate control module 21 A0013808 76 Spare parts view of climate control module Item No Description and contents Order number Spare parts kit 21 Complete climate control module unpainted 71092603 Complete climate control module painted 71113854 13 2 Return The product must be returned if repairs or a factory calibration are required or if the wrong product was ordered or de...

Page 172: ... Hauser 13 3 Disposal The device contains electronic components The product must be disposed of as electronic waste Observe the local regulations Batteries must always be disposed of in accordance with local regulations on battery disposal ...

Page 173: ... ID 19 mm 3 4 EPDM black length 10 m 33 ft suction head V4A Order no Terminated hose vacuum pump 71111188 Dosing hose to distributor 2 pcs material silicon 71111189 Dosing hose to distributor 25 pcs material silicon Order no Terminated hose peristaltic pump 71111191 Pump tubing 2 pcs material silicon 71111192 Pump tubing 25 pcs material silicon Order no Communication software 71110815 SD card 1 GB...

Page 174: ...ct Configurator on the product page www endress com cps71d Technical Information TI00245C Orbipore CPS91D pH electrode with open aperture for media with high dirt load Product Configurator on the product page www endress com cps91d Technical Information TI00375C Orbipac CPF81D Compact pH sensor for installation or immersion operation In industrial water and wastewater Product Configurator on the p...

Page 175: ...ical Information TI00435C 14 2 4 pH ISFET sensors Tophit CPS441D Sterilizable ISFET sensor for low conductivity media Liquid KCl electrolyte Product Configurator on the product page www endress com cps441d Technical Information TI00352C Tophit CPS471D Sterilizable and autoclavable ISFET sensor for food and pharmaceutics process engineering Water treatment and biotechnology Product Configurator on ...

Page 176: ...ode sensor With Memosens technology Product Configurator on the product page www endress com cls82d Technical Information TI01188C 14 2 7 Oxygen sensors Oxymax COS22D Sterilizable sensor for dissolved oxygen With Memosens technology or as an analog sensor Product Configurator on the product page www endress com cos22d Technical Information TI00446C Oxymax COS51D Amperometric sensor for dissolved o...

Page 177: ...ith Memosens technology Product Configurator on the product page www endress com cus51d Technical Information TI00461C Turbimax CUS52D Hygienic Memosens sensor for turbidity measurement in drinking water process water and in utilities With Memosens technology Product Configurator on the product page www endress com cus52d Technical Information TI01136C 14 2 11 SAC and nitrate sensors Viomax CAS51D...

Page 178: ...ry input passive Span 12 to 30 V galvanically isolated Signal characteristics Minimum pulse width 100 ms 15 3 Temperature inputs Measuring range 30 to 70 C 20 to 160 F Accuracy 0 5 K Type of input Pt1000 15 4 Analog input passive active Span 0 4 to 20 mA galvanically isolated Accuracy 0 5 of measuring range 15 5 Output Output signal 2 binary outputs standard Open collector max 30 V 200 mA Communic...

Page 179: ...on NE 43 In measuring range 0 to 20 mA HART is not available with this measuring range Failure current from 0 to 23 mA In measuring range 4 to 20 mA Failure current from 2 4 to 23 mA Factory setting for failure current for both measuring ranges 21 5 mA Load Max 500 Ω Electrical specification Output voltage Max 24 V Cable specification Cable type Recommended shielded cable Cross section Recommended...

Page 180: ...witching voltage Load max Switching cycles min 230 V AC cosΦ 0 8 to 1 5 A 100 000 24 V DC L R 0 to 1 ms 5 A 100 000 15 8 Protocol specific data HART Manufacturer ID 11h Device type 119Dh Device revision 001h Device description files DD DTM www endress com hart Device Integration Manager DIM Device variables Supported features PDM DD AMS DD DTM Modbus RS485 Protocol RTU ASCII Function codes 03 04 0...

Page 181: ...RPI 100 ms default Maximum RPI 10000 ms System integration EtherNet IP EDS Rockwell Add on Profile Level 3 Faceplate for Factory Talk SE IO data Input T O Device status and diagnostic message with highest priority Measured values 16 AI analog input Status Unit 8 DI discrete input Status Output O T Actuating values 4 A0 analog output status unit 8 DO discrete output Status Web server The Web server...

Page 182: ... Ah with additional charge controller Replace the rechargeable batteries with type Panasonic LC R127R2PG1 Real time clock lithium battery type CR2032 15 10 Performance characteristics Sampling methods Vacuum pump Time paced In proportion to volume Peristaltic pump Time paced In proportion to volume Flow proportional sampling time override CTVV Dosing volume Vacuum pump 20 to 350 ml 0 7 to 12 fl oz...

Page 183: ...ature constancy of sample at 4 C over the operating temperature range of 15 to 40 C 5 to 105 F 15 11 Environment Ambient temperature range With cooling module 20 to 40 C 0 to 104 F Without cooling module 0 to 40 C 32 to 104 F With ASA PC or stainless steel housing 20 to 40 C 0 to 104 F With plastic polystyrene housing 0 to 40 C 32 to 104 F Storage temperature 20 to 60 C 4 to 140 F Electrical safet...

Page 184: ...on 15 Weight Sampler version Weight Plastic version without refrigeration 91 kg 201 lbs Plastic version with refrigeration 101 kg 223 lbs Stainless steel version with stand and refrigeration 146 kg 322 lbs Stainless steel version with refrigeration 125 kg 276 lbs Materials Plastic polystyrene VO can change color when exposed to direct sunlight For outdoor use without a weather protection cover the...

Page 185: ...m Plastic PP Distribution arm cover Plastic PE Distribution plate Plastic PS Composite container bottles Plastic PE glass depending on version Intake hose Plastic PVC EPDM depending on version Hose connection Plastic PP Rinse connection Choose process seal depending on the application Viton is recommended for standard applications involving watery samples Vacuum pump only Pneumatic hoses Silicone ...

Page 186: ...1 Device specific errors 127 Diagnostic messages Adapting 129 Classification 129 Device specific 131 Fieldbus 128 Local display 128 Sensor specific 140 Web browser 128 Diagnostics list 140 Dimensions 184 Disposal 172 Distribution arm calibration 158 Documentation 6 Dual conductivity 120 E Electromagnetic compatibility 183 Ensuring the degree of protection 38 Ethernet IP 43 EtherNet IP 181 Event lo...

Page 187: ...easuring device 153 Return 171 rH value 119 S Safety Instructions 7 Sample volume 158 Sampler controller 28 Scope of delivery 14 Security IT 9 Operation 8 Product 9 Workplace safety 7 Sensor Connection 26 Sensor calibration 158 Sensor information 148 Sensor specific diagnostics messages 140 Service interface 42 Settings Hardware 37 Simulation 148 Spare parts 169 State of the art 9 Storage temperat...

Page 188: ...www addresses endress com ...

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