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Endress+Hauser Liquistation CSF34 Operating Instructions Manual Download Page 15

Liquistation CSF34

Mounting

Hauser

15

5  

Mounting

5.1  

Mounting requirements

5.1.1  

Dimensions

355 (14.0)

125 (4.9)

903 (35.6)

1258 (49.5)

625 (24.6)

471 (18.5)

816 (32.1)

753 (29.7)

355 (14.0)

125 (4.9)

530 (20.9)

1403 (55.2)

1758 (69.2)

625 (24.6)

471 (18.5)

816 (32.1)

753 (29.7)

A

A

A

A

  A0025857

 5

Dimensions of Liquistation, plastic version, without/with stand. Unit of measurement mm (in)

A

Suction line connection

Summary of Contents for Liquistation CSF34

Page 1: ...Products Solutions Services Operating Instructions Liquistation CSF34 Automatic sampler for liquid media BA00478C 07 EN 11 22 00 71588428 2022 09 16 Valid as of version 01 12 01...

Page 2: ......

Page 3: ...ns 45 7 1 Overview of operation options 45 7 2 Structure and function of the operating menu 45 7 3 Access to the operating menu via the local display 47 8 System integration 50 8 1 Integrating the sam...

Page 4: ...Table of contents Liquistation CSF34 4 Endress Hauser Index 207...

Page 5: ...TION Causes consequences If necessary Consequences of non compliance if applicable Corrective action This symbol alerts you to a dangerous situation Failure to avoid this situation can result in minor...

Page 6: ...roubleshooting Operating Instructions for HART communication BA00486C Onsite settings and installation instructions for HART Description of HART driver Guidelines for communication via fieldbus and we...

Page 7: ...samples are taken discontinuously using a vacuum pump or peristaltic pump and are then distributed into sampling containers and refrigerated The sampler is designed for use in the following applicati...

Page 8: ...l operation 4 Label damaged products as defective During operation If faults cannot be rectified products must be taken out of service and protected against unintentional operation LCAUTION Programs n...

Page 9: ...observed Devices connected to the sampler must comply with the applicable safety standards 2 5 2 IT security We only provide a warranty if the device is installed and used as described in the Operati...

Page 10: ...compartment door 4 Suction line connection 5 Sampling chamber door 6 Sample bottles e g 2 x 12 bottles PE 1 liter 7 Bottle trays depending on sample bottles selected 8 Distribution plate depending on...

Page 11: ...0 and 1 are always reserved for the base module In addition there are also inputs and outputs for the control module These slots are labeled S Each electronics module has one or more inputs and outpu...

Page 12: ...s for digital sensors 4 current outputs and 4 relays Base module BASE2 E contains 2 sensor inputs 2 current outputs 2AO module 2 current outputs 4R module 4 relays 1 2 3 4 43 42 41 Relay 1 Relay 2 Rel...

Page 13: ...riginal packaging offers the best protection Make sure to comply with the permitted ambient conditions If you have any questions please contact your supplier or your local Sales Center 4 2 Product ide...

Page 14: ...Storage and transport NOTICE Damage to the sampler If transported incorrectly the roof may become damaged or tear off Transport the sampler using a lifting truck or forklift Do not lift the sampler by...

Page 15: ...nsions 355 14 0 125 4 9 903 35 6 1258 49 5 625 24 6 471 18 5 816 32 1 753 29 7 355 14 0 125 4 9 530 20 9 1403 55 2 1758 69 2 625 24 6 471 18 5 816 32 1 753 29 7 A A A A A0025857 5 Dimensions of Liquis...

Page 16: ...6 1297 51 1 624 24 6 467 18 4 816 32 1 743 29 3 355 14 0 125 4 9 530 20 9 1403 55 2 1797 70 8 624 24 6 467 18 4 816 32 1 743 29 3 A A A A A0024423 6 Dimensions of Liquistation stainless steel version...

Page 17: ...o the sampling point Note the following when erecting the device Erect the device on a level surface Connect the device securely to the surface at the fastening points Protect the device against addit...

Page 18: ...on height Vacuum pump option 8 m 26 ft Peristaltic pump standard 8 m 26 ft Maximum hose length 30 m 98 ft Hose connection diameter Vacuum pump 10 mm 3 8 in 13 mm 1 2 in 16 mm 5 8 in or 19 mm 3 4 in in...

Page 19: ...on version with pump 1 When setting up the device take the installation conditions into account 2 Route the suction line from the sampling point to the device 3 Fit a hose adapter on the hose 4 Secur...

Page 20: ...hose gland 3 Thread adapter nut 4 Hose gland A0013708 11 Suction line connected from below Modification of the suction line from side connection to connection from below 1 Unscrew the thread adapter n...

Page 21: ...ose 3 Fit a hose adapter on the hose 4 Secure the hose adapter with a worm drive hose clip 5 Connect the suction line from below as illustrated 6 Insert the dummy plugs supplied 5 3 Sampling with a fl...

Page 22: ...time has elapsed the sample is taken directly from the flow assembly Ball valve 2 is closed again once the sample has been taken The ball valve and the diaphragm valve are not included in the scope of...

Page 23: ...be a switch or power switch and you must label it as the circuit breaker for the device The protective ground connection must be established before all other connections If the protective ground is di...

Page 24: ...Display Status COM Ethernet Int Com Service 24V DC Power 1 2 3 4 5 6 A0042245 16 Base module SYS BASE2 SYS 1 SD card slot 2 Slot for display cable1 3 Ethernet interface 4 Connecting cable to sampler c...

Page 25: ...emosens protocol Sensors with Memosens protocol Sensor types Sensor cable Sensors Digital sensors without additional internal power supply With plug in connection and inductive signal transmission pH...

Page 26: ...e BASE2 E module In the case of a single cannel device The left hand Memosens input on basic module must be used 6 1 6 Sensor connection Guide the sensor cable via the rear panel to the controller hou...

Page 27: ...he left of the base module E 32 31 A0028930 20 Terminal strip 6 2 Connecting the sampler controller The connections for the sampler controller are located in the controller housing 23 6 2 1 Wiring the...

Page 28: ...put for active devices four wire transmitter In Gnd terminals 123 124 or 223 224 CSXxx 125 123 133 134 CMxx A0028652 23 With two wire transmitter e g Liquiline M CM42 CSXxx 123 124 FMU90 5 I I 4 1 out...

Page 29: ...he far left and 41 6 2 4 Binary outputs 246 245 146 145 1 2 292 291 192 191 A0013382 27 Assignment of binary outputs 1 and 2 1 Binary output 1 145 146 1 Binary output 2 245 246 145 146 A0013407 28 Bin...

Page 30: ...the signal transmitter to the alarm relay 1 2 A0016343 29 Relay 1 Binary output 1 2 Binary output 2 The left relay is activated with binary output 1 while the right relay is activated by binary outpu...

Page 31: ...00 A0039620 31 HART using modem 1 Device module Base2 E current output 1 with HART 2 HART modem for connection to PC e g Commubox FXA191 RS232 or FXA195 1 USB 3 HART handheld terminal 1 Switch positio...

Page 32: ...5 FXA291 Ethernet Modbus Master Gateway T T Modbus RS485 RTU ASCII A0039615 33 Modbus RS485 T Terminating resistor Via Ethernet web server Modbus TCP PROFINET Ethernet IP FieldCare Webbrowser FXA291 E...

Page 33: ...tend to come loose easily if they have not been correctly inserted as far as the limit stop All other plug in terminals Press the screwdriver against the clip opens the terminal Insert the cable until...

Page 34: ...LED Designation Color Description PWR Power GN Supply voltage is applied and module is initialized BF Bus failure RD Bus failure SF System failure RD Device error COM Communication YE PROFIBUS message...

Page 35: ...le LED Designation Color Description PWR Power GN Supply voltage is applied and module is initialized BF Bus failure RD Bus failure SF System failure RD Device error COM Communication YE Modbus messag...

Page 36: ...odule is initialized BF Bus failure RD Not used SF System failure RD Device error COM Communication YE Modbus message sent or received DIP switches on front of module DIP Factory setting Assignment 1...

Page 37: ...odule not covered No shock protection Danger of electric shock Change or extend the hardware for the non hazardous area always fill the slots from top to bottom Do not leave any gaps If all of the slo...

Page 38: ...48 48 1 2 1 2 1 2 45 46 45 46 91 92 91 92 47 Wiring diagram A maximum of 2 optional DIO modules are supported 6 5 2 Current outputs 2AO 4AO 48 Module 31 31 32 32 0 4 20 mA 1 2 49 Wiring diagram 50 Mod...

Page 39: ...n to the terminal connection is approx 1 7 m 5 6 ft 6 6 2 Cable types Power supply e g NYY J 3 wire min 2 5 mm2 Analog signal and transmission cables e g LiYY 10 x 0 34 mm2 The terminal connection is...

Page 40: ...ase the rear panel by turning the lock clockwise CLOSE OPEN 1 A0012803 3 1 2 A0012826 56 Lift up the upper rear panel and pull it off towards the back 4 Remove the rear panel 6 6 4 Removing the rear p...

Page 41: ...ore you remove the cover of the power unit 2 1 3 A0012831 1 Release the screw with an Allen key 5 mm 2 Remove the cover of the power unit from the front 3 When reassembling make sure that the seals ar...

Page 42: ...nalog signals 0 4 to 20 mA 2 binary signals 100 ms pulse width or edge Signals of digital sensors with Memosens protocol optional Output signals 2 binary signals 1 s pulse width or edge 6 8 Hardware s...

Page 43: ...signated use may be carried out on the device delivered Exercise care when carrying out the work Individual types of protection permitted for this product impermeability IP electrical safety EMC inter...

Page 44: ...his manual Put the device into operation only if you can answer yes to all the following questions Device condition and specifications Are the device and all the cables free from damage on the outside...

Page 45: ...function Soft keys function depends on menu 7 2 Structure and function of the operating menu 7 2 1 Display 1 2 3 A0045688 62 Display example 1 2 3 Menu path and or device designation Status indicator...

Page 46: ...item in question is an action if it is preceded by the following symbol Examples of typical actions include Deleting log entries Saving or loading configurations Triggering cleaning programs Examples...

Page 47: ...You can add rows to the table INSERT soft key or delete them DEL soft key Afterwards you save the table SAVE soft key You can also cancel your entries any time using the soft key Example Menu Setup I...

Page 48: ...value e g from a list Menu Language Menu Language Press the navigator accept the new value MODE New setting is accepted 7 3 2 Locking or unlocking operating keys Locking operating keys Press the navig...

Page 49: ...e sure to note down any changes to the password as otherwise you will not be able to unlock the keypad yourself Unlocking operating keys 1 Press the navigator for longer than 2 seconds A context menu...

Page 50: ...manually in the same menu for point to point connections All versions including PROFINET You will find the IP address and subnet mask of the device under DIAG System information Ethernet 1 Start your...

Page 51: ...ructure of the web server corresponds to the onsite operation A0026780 64 Example of web server menu language English Operation Clicking a menu name or a function corresponds to pressing the navigator...

Page 52: ...on i e each of the two options blocks the other one On both sides it is possible to take away access from the other side Operation In the DTM the menu structure corresponds to the onsite operation The...

Page 53: ...ch to ASCII on the device Connect the Modbus data cable to the terminals of the fieldbus module RS 485 or to the RJ45 socket of the BASE2 module TCP as described For detailed information on Modbus com...

Page 54: ...Select the Screenshot item in the context menu The current screen is saved as a bitmap file to the SD card in the Screenshots folder 9 2 Setting the operating language Configuring the language If you...

Page 55: ...started or a program that was running has been stopped Start Action The selected sampling program is started Measurement Current measured values at the inputs are displayed Analog and binary inputs ca...

Page 56: ...V here stands for text that depends on the context This text is generated automatically by the software and inserted in place of 0V In the simplest situations the generated text could be the name of t...

Page 57: ...dual times multiple times interval deactivation of sub program 1 Time paced volume paced or flow paced CTCV VTCV CTVV external signal Bottle change after time or number of samples external signal Bott...

Page 58: ...rogram New Basic 1 Enter the Program name 2 The settings from the Basic setup for the bottle configuration and bottle volume are displayed 3 Sampling mode Time paced CTCV is preset 4 Enter the Samplin...

Page 59: ...output parameters Heartbeat diagnostics Quick overview of the health of the device and of each connected sensor that supports Heartbeat technology In the first 3 modes you can switch between channels...

Page 60: ...mmunication active Header bar Hold active for sensors At measured value Hold for the actuator current output limit switch etc is active At measured value 1 An offset has been added to the measured val...

Page 61: ...the measuring range If you decided that your Current output range 0 20 mA you should set an error current between 20 1 and 23 mA If the Current output range 4 20 mA you could also define a value 4 mA...

Page 62: ...the start and end of daylight saving time yourself Here two additional submenus are displayed in which you specify the changeover date and time 10 2 3 Hold settings Menu Setup General settings Hold se...

Page 63: ...ill up buffer If the memory is full there is an overflow i e you cannot store any new values The controller displays a corresponding diagnostic message The memory then has to be cleared manually Logbo...

Page 64: ...l up buffer Factory setting Ring buffer Ring buffer If the memory is full the most recent entry automatically overwrites the oldest entry Fill up buffer If the memory is full there is an overflow i e...

Page 65: ...nostic message The memory then has to be cleared manually Overflow warnings Event logbook Fill up buffer Selection Off On Factory setting Off Decide whether you want to receive a diagnostic message if...

Page 66: ...er submenu Specify the type of graphic representation 10 2 5 Configuring the sampling depending on the device version The list of functions displayed depends on the device version selected with Vacuum...

Page 67: ...in the logbook during the power failure When the program is restarted it continues where it was interrupted Sample retries1 2 3 0 to 3 Factory setting 0 If sampling is started and no sample is drawn i...

Page 68: ...ia an external input no samples are taken no sample requests are recorded in the program logbook no bottle levels are changed no bottle changes are recorded or performed Liquid detection 2 Selection A...

Page 69: ...time of the current pump hose in days hours and minutes Reset Action The tube life counter is reset to 0 00 h Reset Action Sample temperature optional Temp control Selection Off On Factory setting On...

Page 70: ...ends on the message Decide whether a failure current should be output at the current output if the diagnostic message display is activated In the event of general device errors the failure current is...

Page 71: ...s Info Bus address 0 to 63 Factory setting 0 You can change the device address to integrate several HART devices in a single network Multidrop mode If you reset the device to the factory settings Diag...

Page 72: ...e no choices for Modbus TCP Baudrate Modbus RS485 only Selection 1200 2400 4800 9600 19200 38400 57600 115200 Factory setting 19200 Parity Modbus RS485 only Selection Even 1 Stopbit Odd 1 Stopbit None...

Page 73: ...ess the netmask and the gateway are retrieved from a DHCP server Do you want to assign the IP address of the device manually If so you have to set DHCP Off IP Address xxx xxx xxx xxx An IP address is...

Page 74: ...ssible to create multiple users with password access User administration List of users already created View edit You can change user names or passwords or delete users A user is already created at the...

Page 75: ...on the SD card and you can upload it quickly to the device at a later date Loading the setup When you load a setup the current configuration is overwritten 1 Insert the SD card into the controller car...

Page 76: ...nded setup Data management Activation code 2 Confirm your entry The new hardware or software function is activated and can be configured Functions that are enabled by an activation code Function Activ...

Page 77: ...mes interval deactivation of sub program 1 Time paced volume paced or flow paced CTCV VTCV CTVV external signal Bottle change after time or number of samples external signal Bottle synchronization Mul...

Page 78: ...mple volume e g 50 ml is taken at regular intervals e g every 5 min c Volume proportional sampling VTCV A constant sample volume is taken at variable intervals depending on the inflow volume d Flow pr...

Page 79: ...imum flow rate The total number of samples amounts to 60 samples per bottle With a flow rate of 300 m3 h a sample is taken every four minutes Controlled via binary input Signal pulse 5 m Sampling inte...

Page 80: ...lume is made available for analysis when the flow is low Advantage with current input For the sampling interval either the current flow rate or the average value between the last and current flow rate...

Page 81: ...next bottle when an external signal is received The external signal first has to be configured via the binary input The binary input can then be selected as the source In the Standard and Advanced pr...

Page 82: ...ic Program name Free text Use a distinct name for your sampling program The program name can be up to 16 characters long Bottle configuration Choice of all possible bottle combinations Options 1 x PE...

Page 83: ...tems that follow Sampling mode Selection Time paced CTCV Flow paced VTCV Time flow paced CTVV External signal Factory setting Time paced CTCV The following functions depend on the option selected Thes...

Page 84: ...pump depending on the specific application Multiplier for version with vacuum pump or sampling assembly 1 to 10 Factory setting 1 You can change the sampling volume using the multiplier For example i...

Page 85: ...multaneous transfer of two samples to separate bottles Start condition Selection Immediate Date time Factory setting Immediate The sampling program can be started either immediately or at a specific c...

Page 86: ...c pump Sampling volume Factory setting Vacuum pump 20 to 350 ml Peristaltic pump 10 to 10000 ml Sampling assembly 10 to 1000 ml Factory setting Vacuum pump 200 ml Peristaltic pump 100 ml Sampling asse...

Page 87: ...on the current number of bottles Factory setting 0 Multiple bottles Simultaneous transfer of two samples to separate bottles Bottle synchronization Selection None 1 bottle change time 1 Time of chang...

Page 88: ...gh the set program continuously in an infinite loop Do not forget to empty the bottles Assignment bin output Selection No binary output configured Binary output Sx Factory setting No binary output con...

Page 89: ...y setting External signal The bottle can be changed after a specific number of samples after a time or by an external signal If is selected Bottle change mode Number of samples Samples per bottle 1 99...

Page 90: ...les Sampling mode Flow paced VTCV Menu Setup Sampling programs Setup program New Basic Function Options Info Flowmeter input Selection No flow input configured Binary input S x Current input S x Facto...

Page 91: ...pend on the current number of bottles Factory setting 0 Multiple bottles Simultaneous transfer of two samples to separate bottles Bottle synchronization Selection None 1 bottle change time 1 Time of c...

Page 92: ...program Continuous The device runs through the set program continuously in an infinite loop Do not forget to empty the bottles Assignment bin output Selection No binary output configured Binary outpu...

Page 93: ...e or by an external signal Having selected Bottle change mode Number of samples Samples per bottle 1 9999 Factory setting 1 Set the number of samples Having selected Bottle change mode Time Time inter...

Page 94: ...configured Select the sampling volume input The binary input or the current input must be configured for this function Only the inputs configured as a sampling volume input are displayed Sampling inte...

Page 95: ...ge input configured The bottle change input can be configured under Inputs A binary input must be configured for this function The sampling input can be configured under Inputs Multiple bottles 0 23 T...

Page 96: ...signal The fieldbus must be configured for this function The sampling input can be configured under Inputs Bottle change mode Selection Number of samples Time Number of samples Factory setting Number...

Page 97: ...d under general settings Stop condition Selection Program end Continuous Factory setting Program end Program end The device stops sampling automatically once it has run through the set program Continu...

Page 98: ...under Inputs A binary input must be configured for this function The sampling input can be configured under Inputs Multiple bottles 0 23 The configuration options depend on the current number of bott...

Page 99: ...onditions As the device contains dual bottle trays you can assign a program easily and easily detect a change in the program Settings for the Standard program Menu Setup Sampling programs Function Opt...

Page 100: ...nput The binary input or the current input must be configured for this function Only the inputs configured for flow measurement are displayed Start flow sum 1000 to 9 999 000 m3 Factory setting 10 000...

Page 101: ...Set the start and stop dates for enabling the subprogram Repeating date Set the start condition activity time and repetition interval for the subprogram Interval Set the start condition activity time...

Page 102: ...delay Date Time Time No delay sync Factory setting No delay sync The subprogram is started when the program is enabled Date Time Set the start date and start time for enabling the subprogram Time Set...

Page 103: ...nary output S x Factory setting No binary output configured Assignment of the binary output to the program cycle Use SAVE to save the subprogram setup Then press ESC to return to the main program A pr...

Page 104: ...13 l you can set the bottle volume on the left and right in the menu items that follow Start condition Selection Immediate Date time Volume External start External duration Fieldbus optional Factory s...

Page 105: ...rogram start input configured Select the program duration input The binary input must be configured for this function Only the inputs configured as a program start input are displayed Having selected...

Page 106: ...ut Setup subprogram New Programpart Use a distinct name for your subprogram The program name can be up to 16 characters long Sampling mode Selection Time paced CTCV Flow paced VTCV Time flow paced CTV...

Page 107: ...selected Sampling mode Sampling table Sampling table Assign the time and sampling volume to a certain bottle Add a new entry via INSERT Delete an entry via DELETE You can make a maximum of 24 entries...

Page 108: ...possible with multiple subprograms Fieldbus optional The subprogram is enabled by a signal from the control system Having selected Enable subprogram Event Start condition Selection No delay Date Time...

Page 109: ...heck The event is triggered if the range lower value hysteresis is exceeded for the switch on duration The event is reset again if the range upper value hysteresis is undershot for the duration of the...

Page 110: ...whether a sample should be taken when the subprogram is disabled For example with intervals a sample is taken at the end of every activation interval Deactivation Selection Bottles full Enable invalid...

Page 111: ...ribed in the Inputs section Bottle assignment only possible with multiple bottles This menu item appears when more than one bottle is available regardless of the number of subprograms Selection No bot...

Page 112: ...to the overview Any program currently running is canceled MAN Manual sampling can be configured and started here Any program currently running is paused See Sampling program Manual sampling section A...

Page 113: ...ving selected Input variable Flow rate Signal slope Selection Low High High Low Factory setting Low High Preselect the level change of the signal Unit Selection m l cf gal Factory setting m Select the...

Page 114: ...ue format Factory setting Specify the number of decimal places 1 pulse 0 00 to 5 00 mm Factory setting 1 0 mm Definition of the pulse value limits are calculated depending on the unit The correct swit...

Page 115: ...lope and signal state is performed automatically by the function assigned to the binary input If Input variable Armature end position detection is selected only for version with sampling assembly Posi...

Page 116: ...laces for the flow Minimum flow 0 to 10000 l s Factory setting 0 l s The set limit value prevents sampling if the flow falls below this value only for time flow paced sampling Lower range value 0 to 1...

Page 117: ...ay of month and the Time in the following menu items If you select Input variable Parameter Meas value format Factory setting Specify the number of decimal places Parameter name User defined text Assi...

Page 118: ...t Limit value Diagnostics message Cleaning Only for version with sensors with Memosens protocol Factory setting Off The following functions depend on the option selected Function Off switches off the...

Page 119: ...s switched for the duration of the sampling cycle Bottle change A pulse is switched when a bottle is changed External stop A pulse is switched when an external stop is performed No sample The output s...

Page 120: ...re If you select Function Cleaning only for version with sensors with the Memosens protocol Signal slope Selection Low High High Low Factory setting Low High Preselect the level change of the signal A...

Page 121: ...Factory setting Depends on the channel output Freeze last value The device freezes the last current value Fixed value You define a fixed current value that is output at the output Ignore A hold does...

Page 122: ...l functions All the mathematical functions can also be used as a data source and the calculated value can be used as the measured value 10 5 3 Alarm relays and optional relays Functions of the optiona...

Page 123: ...ches in one go Hold behavior Selection Freeze last value Fixed value Ignore Factory setting Ignore Outputting diagnostic messages via the relay If a relay is defined as a diagnostic relay Function Dia...

Page 124: ...ts Selection None Depends on the type of cleaning Factory setting None Here you can specify how a cleaning function should be displayed for the relay You have the following options depending on the cl...

Page 125: ...tatus but also actually freezes the measured value In addition you can define 8 binary variables DI Blocks 1 Define the data source 2 Select the limit switch or relay whose status is to be transmitted...

Page 126: ...also actually freezes the measured value In addition you can define digital device variables DI Define the data source You can choose from relays binary inputs and limit switches For further informat...

Page 127: ...xygen opt Oxygen opt Cond i Selection Temperature Conductivity Resistance only Cond c Concentration only Cond i and Cond c 4 pol Cond c Cond c 4 pol Disinfection Selection Temperature Sensor current C...

Page 128: ...limit switch Operating mode Selection Above limit check Below limit check In range check Out of range check Change rate Factory setting Above limit check Type of limit value monitoring Limit value ov...

Page 129: ...ntact is reset when the switch off point is undershot Range upper value Hysteresis and after the drop out delay Switch off delay Hysteresis Settings depend on the measured value Operating mode Change...

Page 130: ...59 00 Factory setting 01 00 00 Auto confirm 00 01 to 23 59 Factory setting 00 01 t MV t1 t2 t3 t4 t5 t6 MV1 MV2 MV3 A0028526 70 Rate of change 10 6 2 Sensor cleaning programs LCAUTION Programs not sw...

Page 131: ...and interval depend on the process and sensor Determine the variables empirically or based on experience Define the cleaning cycle 133 Chemoclean An example is the use of the CYR10 injector unit to cl...

Page 132: ...nary inputs Fieldbus signals Define the signal source for each limit position switch Outputs 0 to 4 Select the number of outputs that actuators such as valves or pumps should activate Output label 1 4...

Page 133: ...adapted to suit your process Weekdays Cleaning cycle Weekly program Selection Monday Sunday Other settings and manual cleaning Menu Setup Additional functions Cleaning Cleaning 1 4 Function Options I...

Page 134: ...goggles and gloves or take other appropriate measures Dosing chamber rinsing The sampler must be ordered with TSP modification 71265624 to commission this function The following hardware changes have...

Page 135: ...itched when a bottle is changed 3 Select Menu Setup Additional functions and configure the binary output MenuSetup Inputs Additional functions Cleaning Cleaning 1 Function Entry for sample program Cle...

Page 136: ...nctions Cleaning Cleaning 1 4 Function Options Info Start signal Selection None Fieldbus signals Signals of digital or analog inputs Factory setting None In addition to cyclic cleaning you can also us...

Page 137: ...nd on the sensors connected Select the sensors and measured variables that should function as the minuend Y1 or subtrahend Y2 Measured value Y2 Measured value Difference value Read only View this valu...

Page 138: ...for the function pH source Connected pH sensor Set the input for the pH sensor and the input for the ORP sensor Measured value interrogation is obsolete as you must select pH or ORP mV ORP source Conn...

Page 139: ...verview of the configured functions Dual conductivity You can subtract two conductivity values and use the result to monitor the efficiency of an ion exchanger for example Menu Setup Additional functi...

Page 140: ...er direct conductivity Outlet Sensor downstream from the cation exchanger acid conductivity Selection of the measured value is obsolete as it must always be Conductivity Measured value Outlet Measured...

Page 141: ...XOR Exclusive disjunction Boolean Boolean B XOR C NOT Negation Boolean Boolean NOT A Menu Setup Additional functions Mathematical functions MF1 to 8 Mode Formula Function Options Info Calculation Sel...

Page 142: ...value 1 Connect a binary input signal from an INS point level switch of the CCA250 assembly to the DIO module 2 Connect an analog input signal of a volume flow meter to the AI module 3 Connect the chl...

Page 143: ...asuring channel Current outputs and limit switches can be linked to an MRS set This MRS set gives you the measured value and the associated turn down current outputs or the range for limit value monit...

Page 144: ...depends on the sensor used Inductive sensor and conductive four pin sensor Conductivity Concentration TDS Conductive sensor Conductivity Resistance TDS Conc table Operating mode Concentration Selectio...

Page 145: ...defined and cannot be modified Conductivity S m mS cm S cm S cm S m mS m Concentration TDS ppm Resistance cm Range lower value Range upper unit Range upper value Limit switches Range lower unit Depen...

Page 146: ...y or you encounter other problems search for the faults under Process errors without messages Operating Instructions Memosens BA01245C or Device specific errors 150 Follow the recommended measures 4 C...

Page 147: ...s of hoses connections Sampling hose drawing in air Check routing of the sampling hose Air Manager defective Have repaired by Endress Hauser Service Vacuum pump defective Have repaired by Endress Haus...

Page 148: ...orts would prevent a possible malfunction in the future Message text If you contact the Service Department please cite the message number only Since you can individually change the assignment of an er...

Page 149: ...ion Maintenance M Out of specification S Function check C Failure F Factory setting Depends on the Diag code The messages are divided into different error categories in accordance with NAMUR NE 107 De...

Page 150: ...connection replace it if necessary 2 Check the power supply of the sampling control module 3 Contact Endress Hauser Service 263 Incomp detected F On On Wrong kind of electronics module 1 Replace the...

Page 151: ...afety switch LF2 for sample sensor active Contact electrodes for sample detection are fouled The sample continues to be taken 1 Clean sample detection sensor LF1 in the dosing glass 2 Contact Endress...

Page 152: ...annot be deleted from the program memory Perform a software reset 325 Read subprogram list F On On Subprogram list cannot be read from the program memory Perform a software reset 326 Membrane pump F O...

Page 153: ...ing time information 338 Pump hose alarm M On Off End of pump tube service life reached Display under Menu Diagnostics Operating time information Pump tube life 1 Replace the pump tube 2 After replaci...

Page 154: ...tart time entered is in the past Enter a new start time 356 Overfill check F On Off The total sample volume does not fit in the sample bottle Change the sample volume 357 Sampling faulted M On Off Sam...

Page 155: ...ons Sensor in air Air pockets in assembly Sensor fouled Incorrect flow to sensor 1 Check sensor installation 2 Clean sensor 3 Change assignment of current outputs 461 Output above limit S On Off 502 N...

Page 156: ...switch activated 920 No sample F On On No inflow during dosing process Suction line blocked or leaking No inflow of sample 1 Check suction line and suction strainer 2 Check inflow of sample 921 Pump b...

Page 157: ...of sampling assembly not reached or detected Assembly blocked Final position switch is damaged Supply cables are damaged 1 Check the assembly 2 Check the final position switches 3 Check the supply cab...

Page 158: ...t too low At 4 to 20 mA the input current is less than the lower failure current Check the input for short circuiting 972 Curr input 20 mA S On On Current output range exceeded 973 Current Input 4 mA...

Page 159: ...the active program is aborted for reasons of safety This device behavior cannot be altered by deactivating the diagnostic message under Menu Setup General settings Extended setup Diagnostics settings...

Page 160: ...to date Time Use this function to go directly to a specific time in the list In this way you avoid having to scroll through all the information The complete list is always visible however Delete all e...

Page 161: ...11 25 32 6 00 pH 09 11 2011 14 02 20 23 11 2011 11 25 32 09 11 2011 14 02 20 23 11 2011 11 25 32 12 00 pH A0016688 73 Simultaneous display of two graphs the top one is selected DIAG Logbooks Function...

Page 162: ...Setup General settings Logbooks an abbreviation for the particular logbook and a time stamp 1 CSV files use international number formats and separators Therefore they must be imported into MS Excel a...

Page 163: ...Interval after an interval Individual dates individual timetable Multiple date multiple dates Start date 05 05 2010 Field only populated if Start mode Date Time The start date is displayed Stop mode...

Page 164: ...n the first bottle is reached in situations where Continuous operation is configured as the end of the program in the program settings The statistics are displayed as follows A0045690 Display Info bt...

Page 165: ...st enter this code yourself Serial number Read only The serial number allows you to access device data and documentation on the Internet www endress com device viewer Software version Read only Curren...

Page 166: ...tem modules Backplane Read only Description Serial number Order code Hardware version Software version This information is provided for every electronics module available Specify the serial numbers an...

Page 167: ...re 11 10 2 Sensor information Select the channel you want from the list of channels Information in the following categories is displayed Extreme values Extreme conditions to which the sensor was previ...

Page 168: ...ith your setting when you switch on the simulation On the measured value display you see On Low or Off High for the simulated relay state Meas inputs Simulation of a measured value only for sensors Th...

Page 169: ...Device information Sensor information The report is ready to be printed out and signed You can file it immediately in an operations log for example Cooling system only for version with sample compartm...

Page 170: ...lume in the version with the peristaltic pump The sample volume can be changed Sample volume Factory setting 200 ml The sample volume is preset at the factory in the version with the vacuum pump Start...

Page 171: ...only The current consumption of the pump is displayed Medium LF1 Read only Medium detection LF1 switchoff Medium detection LF2 disconnection from protective circuit Both No at the start If Yes clean...

Page 172: ...with vacuum pump Displays the pump operating time in hours and minutes Sample totalizer for version with peristaltic pump Number of all samples taken and sample errors Pump tube life for version with...

Page 173: ...hold state Improvement Sensors can be calibrated while the program is running Incremental sampling moved after diagnostics device test Dosing time for vacuum sampling can be adjusted Binary output can...

Page 174: ...ed for better legibility Original firmware BA00444C 07 EN 16 13 BA01225C 07 EN 01 13 BA00445C 07 EN 16 13 BA01227C 07 EN 01 13 BA00450C 07 EN 16 13 BA00450C 07 EN 17 13 BA00451C 07 EN 15 13 BA00451C 0...

Page 175: ...Chlorine ISE SAC Interface HART communication Mathematical functions Improvement Modified software structures Adapted factory settings User defined measuring screens BA444C 07 EN 13 10 BA445C 07 EN 1...

Page 176: ...spare parts With genuine parts the function accuracy and reliability are also ensured after maintenance work LCAUTION Possibility of microbiological contamination of content of sample bottles Minor to...

Page 177: ...follows to calibrate the distribution arm 1 Make the setting for the number of bottles in the Setup Basic setup menu 2 Under menu Calibration active Distribution arm Go to ref point The reference run...

Page 178: ...at the lock item 5 to the open position and pull the hose upwards to disconnect it 4 Release the air hose item 4 and remove the dosing glass item 2 along with the outflow hose item 1 from the front 5...

Page 179: ...the capacitance sensor as follows 1 2 3 A0015413 76 Capacitance sensor adjustment 1 Sensor 2 Yellow and green light 3 Adjusting screw 1 Make sure the measuring jug is empty 2 Turn back slightly to the...

Page 180: ...height difference of at least 1 m Distributor position Selection Front Bottle x Back Select the distributor position Sample volume 20 to 2000 ml Factory setting 100 ml Set the sample volume Start 1 s...

Page 181: ...item 7 and swing down the pump head cover item 5 Replacing the pump tube 1 2 8 9 10 A0014116 78 Replacing the pump tube 1 2 8 9 10 Retainer Pump tube Clamp Marking ring Roller 1 Remove the clamp item...

Page 182: ...high pressure steam for cleaning Clean the front of the housing using commercially available cleaning agents only The front of the housing is resistant to the following in accordance with DIN 42 115...

Page 183: ...80 Version with peristaltic pump 1 Pump tube 2 Pressure sensor 3 Hose connection 1 Release the sample supply at the tube connection item 3 2 Connect a vessel containing clear water to the tube connec...

Page 184: ...ly Cleaning the distribution arm Clean the distribution arm as follows 1 2 3 A0014112 82 Sample compartment 1 2 3 Distribution arm motor Drain pipe Distribution arm 1 Untighten the drain pipe item 2 2...

Page 185: ...ng the sensor while ensuring measuring point availability If an error occurs or the maintenance schedule stipulates that the sensor has to be replaced use a new sensor or a sensor that has been precal...

Page 186: ...the procedure for mounting and disassembling the assembly replacing the sensors and seals and contains information on the material resistance properties as well as on spare parts and accessories 12 1...

Page 187: ...rechargeable batteries every three years with the following type of battery Panasonic LC R127R2PG1 12 1 6 Technical support We recommend the purchase and use of an SD card see accessories You can sav...

Page 188: ...13 2 Return The product must be returned if repairs or a factory calibration are required or if the wrong product was ordered or delivered As an ISO certified company and also due to legal regulations...

Page 189: ...l 6 x 2 liter 0 53 US gal PE wedge shaped bottle cover Order no Distributor plate centering plate 71111163 Centering plate for bottle tray with wedge shaped bottles 71186013 Centering plate for 4 x 5...

Page 190: ...fit kit 2x digital sensor 2x output 0 4 20mA and extension backplane 71136999 Kit CSF48 Retrofit kit service interface CDI flange connector counter nut 71136885 Kit CSF48 Retrofit kit relay 2x cable s...

Page 191: ...4 Activation code Chemoclean Plus 71110815 SD card 1 GB Industrial Flash Drive 51516983 Commubox FXA291 FieldCare Device Setup 71129799 Field Data Manager software 1 license analysis report 71127100 S...

Page 192: ...ion trap Product Configurator on the product page www endress com cps71d Technical Information TI00245C Orbipore CPS91D pH electrode with open aperture for media with high dirt load Product Configura...

Page 193: ...Technical Information TI00435C pH ISFET sensors Tophit CPS441D Sterilizable ISFET sensor for low conductivity media Liquid KCl electrolyte Product Configurator on the product page www endress com cps...

Page 194: ...Four electrode sensor With Memosens technology Product Configurator on the product page www endress com cls82d Technical Information TI01188C Oxygen sensors Oxymax COS22D Sterilizable sensor for disso...

Page 195: ...Memosens technology Product Configurator on the product page www endress com cus51d Technical Information TI00461C Turbimax CUS52D Hygienic Memosens sensor for turbidity measurement in drinking water...

Page 196: ...binary inputs 2 binary inputs optional 1 to 4 digital inputs for sensors with Memosens protocol optional Binary input passive Span 12 to 30 V galvanically isolated Signal characteristics Minimum pulse...

Page 197: ...and from the sensor circuits 6 x 0 4 to 20 mA active galvanically isolated from one another and from the sensor circuits 8 x 0 4 to 20 mA active galvanically isolated from one another and from the sen...

Page 198: ...MBd Galvanic isolation Yes Connection RJ45 Name of station Via DCP protocol by means of configuration tool e g Siemens PRONETA IP address Via DCP protocol by means of configuration tool e g Siemens P...

Page 199: ...Liquistation CSF34 Technical data Endress Hauser 199 Cable specification Cable type Recommended shielded cable Cross section Recommended shielded cable...

Page 200: ...tching cycles min 230 V AC cos 0 8 to 1 0 1 A 700 000 0 5 A 450 000 24 V DC L R 0 to 1 ms 0 1 A 500 000 0 5 A 350 000 Relay coupled with binary output Switching voltage Load max Switching cycles min 2...

Page 201: ...cyclical communication master class 2 to slave Addressing using DIL switches or software GSD PDM DD DTM Modbus RS485 Protocol RTU ASCII Function codes 03 04 06 08 16 23 Broadcast support for function...

Page 202: ...s Web server The web server enables full access to the device configuration measured values diagnostic messages logbooks and service data via standard WiFi WLAN LAN GSM or 3G routers with a user defin...

Page 203: ...cteristics Sampling methods Vacuum pump peristaltic pump sampling assembly Event sampling Single and multiple samples Sampling table Vacuum pump Time paced Flow paced Peristaltic pump Time paced Flow...

Page 204: ...mperature range of 15 to 40 C 5 to 105 F 15 6 Environment Ambient temperature range 30 to 50 C 20 to 120 F Storage temperature 20 to 60 C 4 to 140 F Electrical safety In accordance with EN 61010 1 pro...

Page 205: ...take hose ID 10 mm 3 8 in Sampling assembly Flange DN50 PP Triclamp DN50 DIN 32676 15 8 Mechanical construction Dimensions See the Installation section 15 Weight Sampler version Weight Plastic version...

Page 206: ...ess Hauser Vacuum pump only Air Manager sealing plate Silicone Pump head Aluminum anodized Pump membrane EPDM Process connections Vacuum pump Intake hose ID 10 mm 3 8 13 mm 1 2 16 mm 5 8 or 19 mm 3 4...

Page 207: ...iagnostic messages Adapting 148 Classification 148 Device specific 150 Fieldbus 147 Local display 147 Sensor specific 158 Web browser 147 Diagnostics list 159 Dimensions 205 Disposal 188 Distribution...

Page 208: ...ents for the personnel 7 Resetting the measuring device 172 Return 188 rH value 138 S Safety Operational 8 Product 9 Workplace safety 7 Safety instructions 7 Sample volume 177 Sampler controller 27 Sc...

Page 209: ......

Page 210: ...www addresses endress com 71588428 71588428...

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