Endress+Hauser Liquiline CM44P Operating Instructions Manual Download

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Operating Instructions

Liquiline CM44P

Universal four-wire multichannel controller for process

photometers and Memosens sensors

BA01570C/07/EN/07.19

71463751

2019-11-30
Valid as of version

01.07.00

Summary of Contents for Liquiline CM44P

Page 1: ...utions Services Operating Instructions Liquiline CM44P Universal four wire multichannel controller for process photometers and Memosens sensors BA01570C 07 EN 07 19 71463751 2019 11 30 Valid as of version 01 07 00 ...

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Page 3: ...7 Ensuring the degree of protection 48 6 8 Post connection check 49 7 System integration 50 7 1 Web server 50 7 2 Service interface 51 7 3 Fieldbuses 52 8 Operation options 54 8 1 Overview 54 8 2 Access to the operating menu via the local display 55 8 3 Configuration options 56 9 Commissioning 59 9 1 Function check 59 9 2 Power up 59 9 3 User definable screens 60 9 4 Basic setup 61 10 Operation 62...

Page 4: ...nputs passive 187 16 3 Current input passive 187 16 4 Output 187 16 5 Digital outputs passive 189 16 6 Current outputs active 189 16 7 Relay outputs 190 16 8 Protocol specific data 191 16 9 Power supply 194 16 10 Performance characteristics 195 16 11 Environment 196 16 12 Mechanical construction 198 17 Installation and operation in hazardous environment Class I Div 2 199 Index 200 ...

Page 5: ...gerous situation can result in a fatal or serious injury LCAUTION Causes consequences If necessary Consequences of non compliance if applicable Corrective action This symbol alerts you to a dangerous situation Failure to avoid this situation can result in minor or more serious injuries NOTICE Cause situation If necessary Consequences of non compliance if applicable Action note This symbol alerts y...

Page 6: ...ng Instructions Memosens BA01245C Software description for Memosens inputs Calibration of Memosens sensors Sensor specific diagnostics and troubleshooting Operating Instructions for HART communication BA00486C Onsite settings and installation instructions for HART Description of HART driver Guidelines for communication via fieldbus and web server HART SD01187C PROFIBUS SD01188C Modbus SD01189C Web...

Page 7: ...g photometers and digital sensors with Memosens technology in non hazardous environments The device is designed for use in the following applications Food and beverages Life science Power stations Chemical industry Other industrial applications 2 2 2 Hazardous environment in accordance with cCSAus Class I Div 2 Please pay attention to the control drawing and specified operating conditions in the a...

Page 8: ...th the applicable international standards for industrial applications The electromagnetic compatibility indicated applies only to a product that has been connected in accordance with these Operating Instructions 2 4 Operational safety Before commissioning the entire measuring point 1 Verify that all connections are correct 2 Ensure that electrical cables and hose connections are undamaged 3 Do not...

Page 9: ...d international standards have been observed 2 5 2 IT security We only provide a warranty if the device is installed and used as described in the Operating Instructions The device is equipped with security mechanisms to protect it against any inadvertent changes to the device settings IT security measures in line with operators security standards and designed to provide additional protection for t...

Page 10: ...le 8 Extension power unit with internal cable 3 Extension modules optional 9 M12 connectors for sensor connection optional 4 Shock protection dummy cover and end cover 10 Distributor terminals for user defined use 1 5 Extension backplane 11 Storage slot for SD card 6 Cable mounting rail 1 Example you want to loop the signal from the alarm relay to a siren and a lamp The terminals on the alarm rela...

Page 11: ... Endress Hauser 11 3 3 Overview cabinet device 1 2 3 4 5 A0039727 3 Device with optional external display excluding cables 1 Basic module 5 Terminal strip 2 Shock protection dummy module 6 External power unit 3 External display optional ...

Page 12: ... and port assignment of the hardware modules 5 Slot and port assignment on the display Inputs are assigned to measuring channels in the ascending order of the slots and ports Adjacent example CH1 1 1 pH glass means Channel 1 CH1 is slot 1 basic module Port 1 input 1 pH glass sensor Outputs and relays are named according to their function e g current output and are displayed in ascending order with...

Page 13: ...digital sensors 4 current outputs and 4 relays Base module BASE2 E contains 2 sensor inputs 2 current outputs PEM module 1 photometer sensor 2AO module 2 current outputs 4R module 4 relays 1 2 3 4 43 42 41 43 42 41 43 42 41 43 42 41 Relay 1 Relay 2 Relay 3 Relay 4 Slot Slot 4 Port 1 Pin 41 BASE2 E A0039659 6 Creating a terminal diagram using the example of the NO contact terminal 41 of a relay ...

Page 14: ... original packaging offers the best protection Make sure to comply with the permitted ambient conditions If you have any questions please contact your supplier or your local Sales Center 4 2 Product identification 4 2 1 Nameplate The nameplate provides you with the following information on your device Manufacturer identification Order code Extended order code Serial number Ambient and process cond...

Page 15: ...eries Please contact your supplier or local sales center 4 4 Certificates and approvals 4 4 1 mark The product meets the requirements of the harmonized European standards As such it complies with the legal specifications of the EU directives The manufacturer confirms successful testing of the product by affixing to it the mark 4 4 2 cCSAus The device has been certified with regard to its electrica...

Page 16: ...Incoming acceptance and product identification Liquiline CM44P 16 Endress Hauser CAN CSA C22 2 No 60529 UL ANSI ISA 61010 1 ANSI ISA 12 12 01 ...

Page 17: ...mensions H 5 6 7 8 I G F E D C A 1 2 3 4 B 162 6 38 14 0 55 Ø4 0 16 Ø9 0 35 199 7 38 128 5 04 237 9 33 194 7 64 76 2 99 95 3 74 A0012396 7 Dimensions of field housing in mm inch 5 1 2 Mounting plate 80 3 15 190 7 48 3 0 12 4 x 6 5 0 26 170 6 69 125 4 92 A0012426 8 Mounting plate dimensions in mm in ...

Page 18: ... conditions rain snow direct sunlight etc Impaired operation to complete transmitter failure are possible Always use the weather protection cover accessory when installing the device outdoors 320 12 6 270 10 6 300 11 8 80 3 15 170 6 69 170 6 69 80 3 15 8 x Ø 7 0 28 A0012428 9 Dimensions in mm in ...

Page 19: ...9 3 50 91 3 58 A0039730 10 Dimensions in mm inch 5 1 5 Mounting on DIN rail as per IEC 60715 LCAUTION The power unit can get very hot under full load Burn hazard Avoid touching the power unit during operation The minimum distances to other devices must be observed After switching off the power unit allow it to cool down before carrying out any work on it ...

Page 20: ...s Observe the specified distances to other devices Physically separate the device from frequency converters and high voltage devices Recommended installation direction horizontal The specified ambient conditions and particularly the ambient temperatures only apply for horizontal installation Vertical orientation is also possible However this requires additional fixing clips at the place of install...

Page 21: ...51 105 4 13 105 4 13 140 5 51 a b b A0025371 13 Mounting plate of external display dimensions in mm in a Retaining tab b Production related recesses no function for the user 5 1 8 Cable length for optional display Length of display cable provided cabinet device only 3 m 10 ft Maximum permitted length of a display cable cabinet device only 5 m 16 5 ft 5 2 Mounting the measuring device field device ...

Page 22: ...e post mounting kit 6 Pipe or railing circular square 3 Spring washers and nuts post mounting kit 7 Mounting plate 4 Pipe clamps post mounting kit 8 Threaded rods post mounting kit A0033045 15 Post mounting A0025885 16 Attach the device and click it into place 1 Place the device on the mounting plate 2 Slide the device downwards in the guide on the mounting rail until it clicks into place ...

Page 23: ...ng kit 7 Mounting plate 3 Spring washers and nuts post mounting kit 8 Threaded rods post mounting kit 4 Pipe clamps post mounting kit 9 Screws post mounting kit 5 Spring washers and nuts post mounting kit A0025886 18 Rail mounting A0027803 19 Attach the device and click it into place 1 Place the device on the mounting plate 2 Slide the device downwards in the guide on the mounting rail until it cl...

Page 24: ...lugs used The wall plugs and screws must be provided by the customer A0027799 22 Wall mounting A0027797 23 Attach the device and click it into place 1 Place the device on the mounting plate 2 Slide the device downwards in the guide on the mounting rail until it clicks into place 5 2 4 Disassembly for conversion cleaning etc NOTICE The device can be damaged if dropped When pushing the housing out o...

Page 25: ...uiline CM44P Installation Endress Hauser 25 A0025890 24 Disassembling A0025891 25 Disassembling 1 Hold down the latch 2 Push up the device to remove it from the holder 3 Remove the device towards the front ...

Page 26: ...evice from the top to the DIN rail a and secure it by pressing down b a b 3 Slide the securing clips upwards until they click thereby securing the device to the DIN rail 4 Mount the external power unit in the same way 5 3 2 Wall mounting Mounting material screws dowels are not included in the scope of delivery and must be provided by the customer The external power unit can be mounted on a DIN rai...

Page 27: ...e central drill hole for the display cable Mounting the display on the door of the cabinet 1 Hold the mounting plate from the outside against the door of the control cabinet Choose the point at which you wish to install the display 2 Make all the markings 4 x Ø 8 0 31 Ø 20 0 79 3 Draw lines to interconnect all the marks This will indicate the position of the five drill holes needed 4 Drill the hol...

Page 28: ... been unscrewed to the last half turn but are still in place Ensure that the rubber frame seal highlighted blue does not become damaged and is properly positioned on the surface of the door 6 Connect the display cable to the RJ 45 socket in the base module a b c 7 Place the mounting plate on the inside over the screws a slide it down b and tighten the screws c The display is now mounted and ready ...

Page 29: ...tallation check 1 After installation check the transmitter for damage 2 Check whether the transmitter is protected against precipitation and direct sunlight e g by the weather protection cover 3 After mounting check all devices controller power unit display for damage 4 Verify that the specified installation clearances have been observed 5 Verify that all securing clips have been snapped into plac...

Page 30: ...620 27 HART using modem 1 Device module Base2 L H or E current output 1 with HART 2 HART modem for connection to PC e g Commubox FXA191 RS232 or FXA195 1 USB 3 HART handheld terminal 1 Switch position on substitutes the resistor 6 1 2 Via PROFIBUS DP FXA291 Master class 1 PLC DCS T T Ethernet PROFIBUS DP RS485 Master class 2 FieldCare PDM A0039617 28 PROFIBUS DP T Terminating resistor ...

Page 31: ...1 Ethernet Ethernet client A0039616 30 Modbus TCP or EtherNet IP or PROFINET 6 2 Connecting the measuring device LWARNING Device is live Incorrect connection may result in injury or death The electrical connection may be performed only by an electrical technician The electrical technician must have read and understood these Operating Instructions and must follow the instructions contained therein ...

Page 32: ...TICE Pointed or sharp tools If unsuitable tools are used they can scratch the housing or damage the seal and thus have a negative impact on the leak tightness of the housing Do not use pointed or sharp objects e g knives to open the housing Only use a suitable Phillips screwdriver 1 2 3 4 31 Releasing housing screws in a diagonally opposite sequence with Phillips screwdriver 180 32 Opening display...

Page 33: ...e 1 Outer shield exposed 2 Cable cores with ferrules 3 Cable sheath insulation 4 36 Insert the cable 4 Grounding clip 37 Tighten screw 2 Nm The cable shield is grounded using the grounding clamp 1 1 Please note the instructions in the Ensuring the degree of protection section 48 1 Release a suitable cable gland on the bottom of the housing and remove the dummy plug 2 Making sure the gland is facin...

Page 34: ...ert the cable until the limit stop Remove the screwdriver closes the terminal After connection make sure that every cable end is securely in place Terminated cable ends in particular tend to come loose easily if they have not been correctly inserted as far as the limit stop All other plug in terminals Press the screwdriver against the clip opens the terminal Insert the cable until the limit stop R...

Page 35: ...diagram for BASE2 E and extension power unit B L N RD BK A0039668 40 Connecting power supply with BASE2 E cabinet device Assignment depending on power unit make sure to connect correctly 85 85 86 86 SD Display Sensor supply Service PK GY PK GY 1 2 A B 41 43 42 Alarm 31 31 32 32 0 4 20 mA HART A B Sensor 2 Ethernet 87 88 97 98 87 88 97 98 BN WH GN YE BN WH GN YE Sensor 1 1 2 L N Power L N PE Power ...

Page 36: ...with the wiring diagram NOTICE Protective ground ground cable with end sleeve or open cable lug The cable can become loose Loss of the protective function To connect the protective ground or ground cable to the threaded bolt only use a cable with a closed cable lug as per DIN 46211 46225 form A Never connect the protective ground or ground cable to the threaded bolt with an end sleeve or an open c...

Page 37: ...sors The maximum number of Memosens inputs is limited to two Any combination of CUS71D or other sensors is possible 6 3 2 Connecting the functional ground cabinet device You must always connect the terminal strip with PE from the central node in the cabinet Use the conductor with cable clamp that is included with the Memosens cable to connect the functional earth to the terminal strip of the devic...

Page 38: ...has been previously installed or is supplied on delivery Sensor cable connected directly 98 97 88 87 86 85 86 85 BN WH GN YE Sensor A0039629 43 Memosens sensors without additional supply voltage 98 97 88 87 86 85 86 85 GN YE Sensor PK GY A0039622 44 Memosens sensors with additional supply voltage 85 86 85 2DS 1 2 86 97 88 87 98 97 88 87 98 Sensor 1 Sensor 2 PK GY GN YE BN WH GN YE Sensor Sensor A0...

Page 39: ...K C 1 Measuring detector sensor GY SH 1 Measuring detector screening WH A 2 Sensor reference GN C 2 Sensor reference GY SH 2 Reference screening OUSAF46 2 PEM modules necessary PEM module 1 YE thick P Lamp voltage YE thin S Recording lamp voltage BK thin S Recording lamp voltage BK thick P Lamp voltage RD A 1 Measuring detector sensor BK C 1 Measuring detector sensor GY SH 1 Measuring detector scr...

Page 40: ...ase of the housing 2 Connect the cable to a Memosens terminal as per the wiring diagram Connecting the sensor Plug the connector of the sensor cable 47item 1 directly into the M12 socket Please note the following The internal device wiring is always the same regardless of what kind of sensor you connect to the M12 socket plug play The signal or power supply cables are assigned in the sensor head i...

Page 41: ... with PE centrally in the control cabinet via terminal blocks supplied by the customer 6 4 1 Digital inputs and outputs DIO module 49 Module 47 47 48 48 1 2 1 2 1 2 45 46 45 46 91 92 91 92 50 Wiring diagram 6 4 2 Current inputs Module 2AI 23 24 23 24 51 Module 23 23 24 24 0 4 20 mA 1 2 52 Wiring diagram ...

Page 42: ... 32 0 4 20 mA 1 2 54 Wiring diagram 55 Module 31 31 32 32 0 4 20 mA 1 2 31 31 32 32 0 4 20 mA 3 4 56 Wiring diagram 6 4 4 Relay Module 2R Module 4R 57 Module 41 43 42 Relay 1 41 43 42 Relay 2 58 Wiring diagram 59 Module 41 43 42 Relay 3 41 43 42 Relay 4 41 43 42 Relay 1 41 43 42 Relay 2 60 Wiring diagram ...

Page 43: ...m relay of the base module PE L1 N PE T2 0A 230 V AC 50 Hz 1 41 43 42 Liquiline Sampler Analyzer AOR 2R 4R A0028597 61 Connecting the cleaning unit for CAS40D Example Connecting the Chemoclean CYR10 injector cleaning unit 41 43 42 Relay 1 41 43 42 Relay 2 1 2 1 2 N L PE CM44x CM44xR CM44P CYR10 1 2 3 4 5 A0028598 62 Connecting the CYR10 injector cleaning unit 1 External power supply 2 Cleaner to s...

Page 44: ...r Color Description RJ45 LNK ACT GN RJ45 is disabled Ethernet communication is via the BASE2 module RJ45 10 100 YE PWR Power GN Supply voltage is applied and module is initialized BF Bus failure RD Bus failure SF System failure RD Device error COM Communication YE Modbus message sent or received T Bus termination YE Off No termination On Termination is used DIP switches on front of module DIP Fact...

Page 45: ... resistor 2 A 3 P0V reference potential for P5V 4 B 5 n c not connected Shielding When using the M12 Y section the maximum data transfer rate is limited to 1 5 MBit s For direct wiring the maximum data transfer rate is 12 MBit s Modbus RS485 M12 Y section Wiring in M12 Y section Pin assignment in connector and socket RD GN P0V P5V 82 81 J1 P2 P1 96 95 99 68 M12 connection P2 J1 1 2 3 4 5 1 2 3 4 5...

Page 46: ...quiline CM44P 46 Endress Hauser Ethernet web server PROFINET Internal connection Pin assignment in connector and socket 71 Ethernet socket 3 4 1 2 4 3 2 1 72 Connector left and socket right 1 Tx 2 Rx 3 Tx 4 Rx Shielding thread ...

Page 47: ... 2 External termination Leave the DIP switches on the module board in the OFF position factory setting Connect the external termination to terminals 81 and 82 on the front of module 485 for 5 V power supply The external termination is used 6 6 Hardware settings Setting the bus address 1 Open the housing 2 Set the desired bus address via the DIP switches of module 485 For PROFIBUS DP valid bus addr...

Page 48: ...ignated use may be carried out on the device delivered Exercise care when carrying out the work Individual types of protection permitted for this product impermeability IP electrical safety EMC interference immunity Ex protection can no longer be guaranteed if for example Covers are left off Different power units to the ones supplied are used Cable glands are not sufficiently tightened must be tig...

Page 49: ...tions Are the device and all the cables free from damage on the outside Electrical connection Are the mounted cables strain relieved Are the cables routed without loops and cross overs Are the signal cables correctly connected as per the wiring diagram Have all the other connections been established correctly Are unused connection wires connected to the protective ground connection Are all plug in...

Page 50: ...oint to point connections All versions including PROFINET The device s IP address and subnet mask can be found at DIAG System information Ethernet 1 Start your PC 2 First configure a manual IP address in the network connection settings of the operating system Example Microsoft Windows 10 3 Open Network and Sharing Center Apart from your standard network you should see an additional Ethernet connec...

Page 51: ... com ms20 7 1 3 Operation The menu structure of the web server corresponds to the onsite operation A0026780 79 Example of web server menu language English Clicking a menu name or a function corresponds to pressing the navigator You can make your settings conveniently via the computer keyboard Instead of using an internet browser you can also use FieldCare for configuration via Ethernet The Etherne...

Page 52: ...e functions of the Liquiline soft keys are found in the main window on the left Clicking a menu name or a function corresponds to pressing the navigator You can make your settings conveniently via the computer keyboard You can use FieldCare to save logbooks make backups of configurations and transfer configurations to other devices You can also print out configurations or save them as PDFs 7 3 Fie...

Page 53: ...SCII on the device Connect the Modbus data cable to the terminals of the fieldbus module RS 485 or to the RJ45 socket of the BASE2 module as described For detailed information on Modbus communication see the product pages on the Internet SD01189C 7 3 4 Ethernet IP With the BASE2 module and the appropriate device version you can communicate via Ethernet IP Connect the Ethernet IP data cable to the ...

Page 54: ...1 Overview of operation using the example of the field device 1 Display with red display background in alarm condition 2 Navigator jog shuttle and press hold function 3 Soft keys function depends on menu 8 1 2 Display 1 2 3 4 A0037692 1 Menu path and or device designation 2 Status display 3 Help if available 4 Assignment of the soft keys ...

Page 55: ... from a list Menu Language English Čeština Nederlands Français Deutsch Italiano Polski Pressing the navigator accepting the new value New setting is accepted 8 2 2 Locking or unlocking operating keys Locking operating keys 1 Press the navigator for longer than 2 s A context menu for locking the operating keys is displayed You have the choice of locking the keys with or without password protection ...

Page 56: ...rd 3 Only if keypad is password protected enter the right password The keys are unlocked It is possible to access the entire onsite operation again The symbol is no longer visible on the display 8 3 Configuration options 8 3 1 Display only You can only read the values but cannot change them Typical read only values are sensor data and system information Example Menu Setup Inputs Sensor type 8 3 2 ...

Page 57: ... cleaning programs Example Diagnostics Logbooks Configuration logbook Delete all entries 8 3 5 Free text You are assigning an individual designation Enter a text You can use the characters in the editor for this purpose upper case and lower case letters numbers and special characters Using the soft keys you can Cancel your entries without saving the data Delete the character in front of the cursor...

Page 58: ...ns with the navigator and changing the values of the cells You only edit the numerical values The controller automatically takes care of the engineering units You can add lines to the table INSERT or delete lines from the table DEL Afterwards you save the table SAVE You can also cancel your entries any time using the soft key Example Menu Setup Inputs pH Medium comp ...

Page 59: ...base module 2 Press the navigator button for at least 3 seconds 3 In the context menu select the Screenshot item The current screen is saved as a bitmap file to the SD card in the Screenshots folder 9 2 Power up During the device startup phase the relays and current outputs have an undefined status for a few seconds prior to initialization Watch out for possible effects on any actuators which may ...

Page 60: ...The functions are identical for all 6 measuring screens Meas screen Selection On Off Factory setting Off Once you have defined your own measuring screen you can switch it on here You can find the new screen under User definable screens Label Customized text 20 characters Name of the measuring screen Appears in the status bar of the display Number of lines 1 to 8 Factory setting 8 Specify the numbe...

Page 61: ...nel for example 9 4 Basic setup Making basic settings 1 Switch to the Setup Basic setup menu Make the following settings 2 Device tag Give your device any name of your choice max 32 characters 3 Set date Correct the set date if necessary 4 Set time Correct the set time if necessary For quick commissioning you can ignore the additional settings for outputs relays etc You can make these settings lat...

Page 62: ...onfigured screens 60 7 Heartbeat diagnostics Quick overview of the health of the device and of each connected sensor that supports Heartbeat technology Change of channel to modes 2 5 Turn the navigator The display changes from channel to channel Sensor type Main value Main secondary measured value All values Photometer Absorption UV NIR color cell growth Turbidity Absorption UV NIR color cell grow...

Page 63: ...he sensor 64 Sensor device condition or maintenance timer 20 no action is required Sensor device condition or maintenance timer 5 20 maintenance not yet urgent but should be scheduled Sensor device condition or maintenance timer 5 maintenance is recommended The Heartbeat sensor condition is the assessment of the calibration results and the sensor diagnostic functions An unhappy smiley can be due t...

Page 64: ...a simulated value At measured value The displayed measured value is simulated for sensors After the channel number Heartbeat diagnostics condition of sensor is good After the channel number Heartbeat diagnostics condition of sensor is bad After the channel number Heartbeat diagnostics condition of sensor is OK Header bar Controller is active 1 Only pH or ORP measurement If two or more diagnostic m...

Page 65: ...ut range 4 20 mA you could also define a value 4 mA as the error current The device allows an error current within the measuring range In such instances pay attention to any effects this may have on your process Alarm delay 0 to 9999 s Factory setting 0 s The software displays only the errors that are present longer than the set delay time This makes it possible to suppress messages that only occu...

Page 66: ...t and end of daylight saving time yourself Here two additional submenus are displayed in which you specify the changeover date and time 10 2 3 Hold settings Menu Setup General settings Hold settings Function Options Info Settings automatic Hold Hold release time 0 to 600 s Factory setting 0 s The hold status is maintained for the duration of the delay time when you switch to the measuring mode Set...

Page 67: ...lues The controller displays a corresponding diagnostic message The memory then has to be cleared manually Overflow warnings Event logbook Fill up buffer Calibration logbook Selection Off On Factory setting Off Decide whether you want to receive a diagnostic message if the fill buffer of the relevant logbook overflows Diagnostic logbook Configuration logbook Data logbooks New You can create a maxi...

Page 68: ...ame The name of this submenu is based on the name of the logbook and only appears once you have created a logbook This menu appears several times if you have several data logbooks Source of data Read only This is for information purposes only If you want to record another value delete this logbook and create a new data logbook Measured value Log time left Event logbook Fill up buffer Read only Dis...

Page 69: ...s Pitches X Pitch Grid distance 10 to 50 Factory setting 10 Determine the pitch Y Pitch Grid distance Remove Action This action removes the data logbook Any data that have not been saved are lost Example New data logbook Setup General settings Logbooks Data logbooks New 1 Make the settings Logbook name Assign a name Example 01 Source of data Select a data source Example Sensor connected to channel...

Page 70: ...ror current is only output at the assigned current output Status signal Selection Maintenance M Out of specification S Function check C Failure F Factory setting Depends on the message The messages are divided into different error categories in accordance with NAMUR NE 107 Decide whether you want to change a status signal assignment for your application Diag output Selection None Alarm relay Binar...

Page 71: ... can switch off communication at this point The software can then only be accessed via local operation Termination Read only If the device is the last in the bus you can terminate via the hardware 47 Bus address 1 to 125 If you have addressed the bus via hardware DIP switches on the module 47 you can only read the address here If an invalid address is set via the hardware you have to assign a vali...

Page 72: ...o 999 s Factory setting 5 s If no data transmission takes place for longer than the time set this is an indicator that communication has been interrupted After this time input values received via the Modbus are considered to be invalid Web server Menu Setup General settings Extended setup Webserver Function Options Info Webserver Selection Off On Factory setting On You can switch off communication...

Page 73: ...m new user password Free text Change user password Free text PROFINET Menu Setup General settings Extended setup PROFINET Function Options Info Name of Station Read only Factory setting Empty character string Symbolic name for unique identification of the field device in a PROFINET system The parameter can only be written via the DCP protocol Ethernet IP or Ethernet depending on the protocol If PR...

Page 74: ...ress the netmask and the gateway are retrieved from a DHCP server Do you want to assign the IP address of the device manually If so you must set DHCP Off IP Address xxx xxx xxx xxx An IP address is an address in computer networks which are based on the Internet protocol IP You can only set the IP address if DHCP is switched off Netmask xxx xxx xxx xxx On the basis of the IP address of a device the...

Page 75: ... will be overwritten After this the device will reboot Do you want to proceed The firmware is loaded and the device is then started with the new firmware Saving the setup Saving a setup offers the following advantages among others Copying settings for other devices Quick and easy switching between various setups e g for different user groups or for recurring sensor type changes Restoring a tried a...

Page 76: ...already assigned the file name you will be asked whether you want to overwrite the existing setup 5 Use OK to confirm or cancel and assign a new file name Your setup is saved on the SD card in the Device folder You cannot upload the exported setup to the device again You must use the Save setup This is the only way you can save a setup to an SD card and reload it later on or upload it to other dev...

Page 77: ... Additional current outputs CM444R and CM448R only are activated as soon as the corresponding module is used 2 Via Ethernet socket of the Base2 module for versions without an Ethernet fieldbus 3 When you order the Measuring range switching option you receive two activation codes Enter both in order to have two sets for measuring range switching Change password You can lock the operating keys with ...

Page 78: ...nals for absorbance measurement The second detector signal is used to compensate for lamp aging or turbidity Main value ref The absorbance of the reference wavelength can be displayed in addition to the compensated main measured value The reference value can be adapted to turbidity measurement or solids measurement in the calibration menu of the reference channel 2x absorption This operating mode ...

Page 79: ...tion Have you checked the correct lamp voltage beforehand and corrected the setting if necessary If so you can now turn on the lamp Furthermore you can also switch off the lamp here again and cancel the measurement Lamp voltages of photometer sensors Sensor version Lamp type Lamp voltage V OUSAF11 xxxxx Incandescent lamp 4 9 0 1 OUSAF12 xxAxx Standard incandescent lamp 3 4 0 1 OUSAF12 xxBxx Collim...

Page 80: ...n Off On Factory setting Off Switches the function on or off Calibration timer value 1 to 10 000 h Factory setting 1000 h Enter the time after which the timer should time out When this time expires diagnostic message Calibration timer is displayed with code 102 Calib expiration time Selection Off On Factory setting Off The function checks whether the calibration of a sensor is still valid Example ...

Page 81: ...Factory setting 1 0000 AU Enter the value on the certificate of the blue calibration filter here Verification filter 0 0000 to 99 9999 AU Factory setting 0 0000 AU Enter the value on the certificate of the red verification filter here Zero solution 0 0000 to 99 9999 AU Factory setting 0 0000 AU This function and the following function are not available for OUSBT66 Laboratory value for the absorban...

Page 82: ... turbidity value The menu only has the following setting for these sensors Menu Setup Inputs Photometer Operating mode Main value ref Menu Setup Inputs Photometer Extended setup Reference channel Function Options Info Channel Selection Off On Factory setting On Damping 0 to 600 s Factory setting 0 s The damping causes a floating average curve of the measured values over the time specified Diagnost...

Page 83: ...y setting Depends on the message The messages are divided into different error categories in accordance with NAMUR NE 107 Decide whether you want to change a status signal assignment for your application Diag output Selection None Alarm relay Binary output Relay 1 to n depends on the device version Factory setting None You can use this function to select an output to which the diagnostic message s...

Page 84: ... for application adjustment for each available signal combination Switch equals 000 Switch equals 001 etc 133 Finally activate the function Ext dataset control On If you activate the function Ext dataset control the dataset under Menu Setup Inputs Photometer Dataset is for display only You can no longer choose between the datasets External hold You can trigger a hold for all the devices of a measu...

Page 85: ...ed text to identify the sensor Serial number sensor Serial number assembly Serial number cable 10 3 2 Current inputs The input can be used as the data source for limit switches and logbooks for example Furthermore external values can be made available as set points for controllers Menu Setup Inputs Current input x y 1 Function Options Info Mode Selection Off 0 20mA 4 20mA Factory setting 4 20mA Se...

Page 86: ...nction Options Info Current output Selection Off On Factory setting Off Use this function to activate or deactivate a variable being output at the current output Source of data Selection None Connected inputs Controller Factory setting None The sources of data on offer depend on your device version The all the sensors and controllers connected to inputs are available for selection Measured value S...

Page 87: ...e 1 x y slot output number Measured value depending on the Source of data Source of data Measured value Photometer Selection Measured value 2nd measurement value Raw meas current Raw ref current Lamp current Lamp voltage Raw meas value Raw 2nd meas value pH Glass Selection Raw value mV pH Temperature pH ISFET ORP Selection Temperature ORP mV ORP Oxygen amp Selection Temperature Partial pressure Co...

Page 88: ...d controller positive manipulated variables and negative manipulated variables generally have to be output to different actuators as most actuators are able to influence the process in one direction only not in both For this purpose the instrument splits the bipolar manipulated variable y into two unipolar manipulated variables y and y Only the two unipolar manipulated variable parts are available...

Page 89: ...itch 1 8 Factory setting None Select the limit switch via which the status of the relay is to be output The limit switches are configured in the menu Setup Additional functions Limit switches Use the ALL and NONE soft keys to select or deselect all the limit switches in one go Hold behavior Selection Freeze last value Fixed value Ignore Factory setting Ignore Outputting the manipulated variable of...

Page 90: ...ecify what part of the controller should power the relay Unipolar is the part of the manipulated variable which the controller uses to increase the process value e g for heating purposes Alternatively select Unipolar if you are connecting an actuator to the relay that reduces the controlled variable e g for cooling purposes Cycle duration Operating mode PWM Shortest turn on time to 999 0 s Factory...

Page 91: ...settings Extended setup Diagnostics settings Diag behavior device specific messages Menu Setup Inputs Sensor Extended setup Diagnostics settings Diag behavior sensor specific messages Before being able to assign the relay output to a special message in Diag behavior you must first configure Outputs Relay x y or Alarm relay Function Diagnostics Function Diagnostics Function Options Info Operating m...

Page 92: ...e a fixed measured value that is output at the output Ignore A hold has no effect 1 0V is variable text which you can assign in Menu Setup Additional functions Cleaning Chemoclean Plus Output label 1 4 Formula Function Controller Function Options Info Operating mode Selection PWM PFM Factory setting PWM PWM pulse width modulation PFM pulse frequency modulation 90 Source of data Selection List of a...

Page 93: ...6C 10 4 4 PROFIBUS DP and PROFINET Device variables device PROFIBUS PROFINET Here you can specify which process values should be mapped to the PROFIBUS function blocks and are thereby available for transmission via PROFIBUS communication You can define a maximum of 16 device variables AI Blocks 1 Define the data source You can choose from sensor inputs current inputs and mathematical functions 2 C...

Page 94: ...ured value and Hold behavior 87 Please note that if you select Hold behavior Freeze the system not only flags the status but also actually freezes the measured value Further information on Modbus can be found in the Guideline for Communication via Modbus SD01189C 10 4 6 Ethernet IP Specify which process values should be output via EtherNet IP communication You can define a maximum of 16 analog dev...

Page 95: ...l offset for photometer sensors Via a digital output signal diagnostic states point level switches or similar states transmitted statically similar to a relay the dynamic transmission comparable to a non wearing analog output of PFM signals e g to control dosing pumps 10 5 1 Application examples Chlorine regulation with feedforward control CCA250 CM44x CM44xR Flow e g Promag53 A BU BK BN CCA250 IN...

Page 96: ...nput to which you have connected the flow measured value Menu Additional functions Controllers Controller 1 Disturbance variable Source of data Binary input 6 2 and Measured value PFM value 8 You can activate a dosing pump through PFM via a digital output of the DIO module Connect the pump to an output of the DIO module e g slot 6 port 1 and select the following settings in the menu Menu Outputs B...

Page 97: ...mity switch or a PLC binary output Signal application for measuring range switching acceptance of an external hold as a cleaning trigger or for controller activation PFM The PFM setting produces a pulse frequency modulated signal that is subsequently available on the device as a quasi continuous process value Example Measuring signal of a flowmeter Signal type Static signal Signal level Selection ...

Page 98: ... Factory setting 0 00 The start of measuring range corresponds to a frequency of 0 Hz Your previously defined unit is additionally displayed Upper range value Input variable Parameter or Flow rate 0 00 to 10000 00 Factory setting 0 00 The end of measuring range corresponds to the maximum frequency defined above Your previously defined unit is additionally displayed Damping 0 to 60 s Factory settin...

Page 99: ...s Cleaning Data sources Function Limit switches Multiple selection Limit switch 1 8 Select the limit switches that should be output via the binary output Configuration of the limit switches Menu Setup Additional functions Limit switches Operating mode Function Diagnostics message Selection as assigned Namur M Namur S Namur C Namur F Factory setting as assigned as assigned With this selection the d...

Page 100: ...increase the process value Unipolar For connected actuators that decrease the controlled variable Hold behavior Selection Freeze Fixed value None Factory setting None Freeze The device freezes the last value Fixed value You define a fixed current value that is transmitted at the output None A hold does not affect this output Hold value Hold behavior Fixed value 0 to 100 Factory setting 0 Error beh...

Page 101: ...uring value Selection Depends on Source of data Select the measured value see the following table Measured value depending on the Source of data Source of data Measured value Photometer Selection Measured value 2nd measurement value Raw meas current Raw ref current Lamp current Lamp voltage Raw meas value Raw 2nd meas value pH Glass Selection Raw value mV pH Temperature pH ISFET ORP Selection Temp...

Page 102: ... current outputs Unipolar Unipolar Controller 2 Mathematical functions All the mathematical functions can also be used as a data source and the calculated value can be used as the measured value You can monitor the manipulated variable by assigning the controller manipulated variable to a limit switch e g configure a dosing time alarm Menu Setup Additional functions Limit switches Limit switch 1 8...

Page 103: ...t is closed when the switch on point is exceeded Limit value Hysteresis and the start delay Start delay has elapsed If measured values are decreasing the relay contact is reset when the switch off point is undershot Limit value Hysteresis and after the drop out delay Switch off delay Range lower value Settings depend on the measured value Operating mode Out of range check or In range check Range u...

Page 104: ...d drop out delay Switch off delay Operating mode Change rate Delta value Settings depend on the measured value Operating mode Change rate The slope of the measured value MV is monitored in this mode If in the specified time frame Delta time the measured value increases or decreases by more than the specified value Delta value an event is generated No further event is generated if the value continu...

Page 105: ...ormat hh mm ss Duration of the high signal level at the start of a cycle Period 00 00 03 to 2400 00 00 Format hh mm ss Duration of a cycle Signal Display only Current process value of the time switch Next signal date Display only Date of the next signal Next signal time Display only Time of the next signal Example 1 Time based set point for a temperature controller The temperature should increase ...

Page 106: ... Explanation NUM converts the logical value to a numerical value and thus enables multiplication 3 NUM A results in the value 3 0 from 08 00 to 17 00 and 0 0 outside of this time period 2 NUM B results in the value 2 0 from 12 00 to 17 00 and 0 0 outside of this time period The formula thus yields one of these analog values depending on the time 18 0 21 0 or 23 0 This analog value can be used as a...

Page 107: ...deviation Tv Derivative action time D value w Set point Tw Time constant for set point damping x Controlled variable Twu Time constant for anti windup feedback y Manipulated variable P Proportional value The controller structure of the device comprises set point damping at the input to prevent erratic changes in the manipulated variable if the set point changes The difference between the set point...

Page 108: ... cleaning etc Pause or continue with dosing Hold behavior Manipulated Variable At the end of a hold continue or restart the control loop affects I value Hold behavior State 7 How should the actuator be triggered Unipolar assign this setting to the output for an actuator which can increase the measured value Unipolar assign this setting to the output for an actuator which can decrease the measured ...

Page 109: ...Here the controller has the task of using the manipulated variable to set a mixture ratio between the medium and dosing agent such that the resulting measured variable corresponds to the set point The properties and volume of the medium flow can change at any time and the controller has to react to these changes on a continuous basis If the flow rate and medium remain constant the manipulated vari...

Page 110: ...s value e g the temperature is too high range B y 100 0 100 w x Xp Xp A B 94 Red overlap between the curves of the two 1 sided controllers Controlled variable Source of data Selection None Sensor inputs Current inputs Fieldbus signals Binary inputs Mathematical functions Factory setting None Specify the input or output which should be the source of data for the controlled variable Measured value S...

Page 111: ...rnatively available in the device the standardized disturbance variable is added to the controller manipulated variable This enables you to set up a type of variable base load dosing The standardization of the disturbance variable is required both for multiplicative and for additive feedforward control and is done using parameters Z0 zero point and Zp proportional band zn z z0 zp z0 zn z zP 100 0 ...

Page 112: ...ollowing parameters Integral action time Tn Derivative action time Tv Proportional band Xp Setup Level Advanced With this setup level you can also configure the following Time constant Twu Time constant α Width of the neutral zone Xn Width of the hysteresis range of the neutral zone Xhyst Clock time of the controller Tn 0 0 to 9999 0 s Factory setting 0 0 s The integral action time specifies the e...

Page 113: ...etric Symmetric There is only one control gain and this applies for both sides of the process Asymmetric You can set the control gain individually for both sides of the process Xp Process balance Symmetric Range of adjustment and factory setting depending on the Source of data Proportional band reciprocal value of the proportional gain Kp As soon as controlled variable x deviates more than xp from...

Page 114: ...longer reliable Manipulated Variable Selection Freeze Fixed value Factory setting Freeze How should the controller react to a measured value that is no longer reliable Freeze The manipulated variable is frozen at the current value Fixed value Manipulated variable is set to 0 no dosing State Selection Freeze Reset Factory setting Freeze Internal controller status Freeze No change Reset After a hold...

Page 115: ...th the ion selective sensor CAS40D connection of cleaning unit for 43CAS40D Menu Setup Additional functions Cleaning Cleaning 1 4 Standard clean Function Options Info Cleaning time 5 to 600 s Factory setting 10 s Cleaning duration The cleaning duration and interval depend on the process and sensor Determine the variables empirically or based on experience Define the cleaning cycle 117 Chemoclean A...

Page 116: ...inary inputs Fieldbus signals Define the signal source for each limit position switch Outputs 0 to 4 Select the number of outputs that actuators such as valves or pumps should activate Output label 1 4 Free text You can assign a meaningful name to each output e g assembly cleaner 1 cleaner 2 etc Programming example regular cleaning with water and 2 cleaning agents Limit switch Duration s Assembly ...

Page 117: ...d manual cleaning Menu Setup Additional functions Cleaning Cleaning 1 4 Function Options Info Start signal Selection None Fieldbus signals Signals of digital or analog inputs Factory setting None In addition to cyclic cleaning you can also use an input signal to start event controlled cleaning Choose the trigger for such a cleaning process here Interval and weekly programs are executed as normal i...

Page 118: ... subtrahend Y2 Measured value Y2 Measured value Difference value Read only View this value in a user defined measuring screen or output the value via the current output Mathematical function assignment view Overview of the configured functions Redundancy Use this function to monitor two or three sensors with redundant measurements The arithmetic average of the two closest measured values is calcul...

Page 119: ...h for the function pH source Connected pH sensor Set the input for the pH sensor and the input for the ORP sensor Measured value interrogation is obsolete as you must select pH or ORP mV ORP source Connected ORP sensor Calculated rH Read only View this value in a user defined measuring screen or output the value via the current output Mathematical function assignment view Overview of the configure...

Page 120: ...iew Overview of the configured functions Dual conductivity You can subtract two conductivity values and use the result to monitor the efficiency of an ion exchanger for example Menu Setup Additional functions Mathematical functions MF1 to 8 Mode Dual conductivity Function Options Info Calculation Selection Off On Factory setting Off On off switch for the function Inlet The options depend on the se...

Page 121: ...m the cation exchanger acid conductivity Selection of the measured value is obsolete as it must always be Conductivity Measured value Outlet Measured value Calculated pH Read only View this value in a user defined measuring screen or output the value via the current output Mathematical function assignment view Overview of the configured functions Cation exchanger capacity optional with activation ...

Page 122: ...n exchanger Unit depending on the option selected in Unit of volume TVC Resin 0 0 to 99999 eq l or eq gal Factory setting 0 0 eq l TVC total volume capacity Unit as equivalent per Unit of volume Resin efficiency 1 0 to 100 0 Factory setting 100 0 For information on the resin efficiency refer to the data provided by the manufacturer of the resin used Set remaining capacity Selection Yes No Factory ...

Page 123: ...puts Fixed value Flow rate type Fixed value Free text Specify the fixed flow value which you have read on an external flowmeter for example Min flow rate 0 0 to 99999 l h Factory setting 0 0 l h Max flow rate Mathematical function assignment view Overview of the configured functions 1 0B is a variable whose value depends on the configuration The configured value is displayed e g 20 Formula optiona...

Page 124: ...ng Off On off switch for the function Source A C Selection Select source Factory setting None You can use all the sensor inputs binary and analog inputs mathematical functions limit switches time switches fieldbus signals controllers and datasets for measuring range switching as the source for measured values 1 Choose a maximum of three sources A B and C for measured values 2 For each source choos...

Page 125: ...e B current input AI Source C Input Disinfection Formula A AND B 3 AND C 0 9 where 3 is the lower limit value of the volume flow and 0 9 is the lower limit value of the chlorine concentration 5 Configure the relay output with the Formula mathematical function and connect the dosing pump to the corresponding relay The pump is switched on if all 3 conditions are met If one of the conditions is no lo...

Page 126: ...rn down current outputs or the range for limit value monitoring limit switches A limit switch connected to an MRS set always uses the Out of range checkmode Consequently it switches when the value is outside the configured range If a current output or limit switch is connected to an MRS set the turndown monitoring range and limit switch mode can no longer be configured manually Therefore these opt...

Page 127: ...depends on the sensor used Inductive sensor and conductive four pin sensor Conductivity Concentration TDS Conductive sensor Conductivity Resistance TDS Conc Table Operating mode Concentration Selection NaOH 0 15 NaOH 25 50 HCl 0 20 HNO3 0 25 HNO3 24 30 H2SO4 0 28 H2SO4 93 100 H3PO4 0 40 NaCl 0 26 User table 1 4 Factory setting NaOH 0 15 Concentration tables saved at the factory NaOH 0 to 15 0 to 1...

Page 128: ...ary output relay digital output You can choose whether the diagnostic message should be output at a high level or low level You decide which error category Namur class should be assigned to the message You can define a customized text to be output as the diagnostic message text In addition you can switch off the factory diagnostic code for limit switches This allows you to Use the limit switch on ...

Page 129: ...agnostic modules Function Options Info Active low Selection Off On Factory setting On On The output value is equal to the inverse output value Short text Free text Give the diagnostic message a name Diagnostic module assignment view Shows an overview of the diagnostic modules used ...

Page 130: ...o that the reading agrees with the correct set value The value determined during calibration is used to calculate the correct measured value and saved in the sensor Measuring points consisting of a photometer sensor flow assembly if provided and a transmitter are adjusted at the factory Normally adjustment is not required when commissioning for the first time If an adjustment is desired neverthele...

Page 131: ...1 2 Easycal Easycal enables you to perform a calibration an adjustment which is traceable to NIST without any liquid standards Detector with Easycal function 1 2 3 4 A0033709 95 Filter in out position 1 NIST traceable filter high 2 Locking screw A0033708 96 Filter in in position 3 Positioning pin 4 Lens assembly Every Easycal device has two traceable filters one filter with a nominal 0 5 AU and an...

Page 132: ...ly you must conduct the calibration solutions through the flow assembly Submersible sensors must be immersed into the calibration solutions one after another Calibrating the optical zero point The following steps refer to a sensor that is installed in a flow assembly Follow the same procedure if you are using a submersible sensor 1 Conduct the medium representing the optical zero point through the...

Page 133: ...3 Optionally enter a correction factor and a manual offset You can select the dataset created in this way subsequently in the Setup Inputs Photometer menu and thus use it to calculate your measured values for the configured channels It is also possible to copy an existing dataset to create an additional dataset Menu settings CAL Photometer Measurement channel 2nd measurement channel Reference chan...

Page 134: ...ct the source and target dataset Then assign a name for the target dataset Copy to Dataset name Free text Duplicate dataset Action Execute the action Table Use table Selection Yes No Factory setting No Specify whether the table should be used or not Edit table Action Editor table Create value pairs consisting of the nominal and actual lab determined absorbance for your medium Calibrate table Actio...

Page 135: ...o Manual offset Manual offset Selection Yes No Factory setting No Manual offset 0 000 to 9999 AU Factory setting 0 000 AU Current meas value Read only Decide whether you want to use the currently displayed measured value as the offset Use current measurement value as offset Action Factory default Action This resets all the settings to the factory calibration dataset ...

Page 136: ...ror tables 3 If the measured values are implausible the local display is faulty or you encounter other problems search for the faults under Process errors without messages Operating Instructions Memosens BA01245C or Device specific errors 136 Follow the recommended measures 4 Contact the Service Department if you cannot rectify the error yourself citing only the error number 12 1 2 Process errors ...

Page 137: ...ics list menu you can find more detailed information on the current diagnostic messages displayed In accordance with Namur specification NE 107 the diagnostic messages are characterized by Message number Error category letter in front of the message number F Failure a malfunction has been detected The measured value of the affected channel is no longer reliable The cause of the malfunction is to b...

Page 138: ...t of diagnostic messages displayed depends on the path selected There are device specific messages and messages that depend on what sensor is connected Menu Setup Run the Extended setup Diagnostics settings Diag behavior Function Options Info List of diagnostic messages Select the message to be changed Only then can you make the settings for this message Diag code Read only Diagnostic message Sele...

Page 139: ... Detail information Read only Here you can find more information on the diagnostic message and instructions on how to resolve the problem 12 6 Overview of diagnostic information 12 6 1 Device specific general diagnostic messages No Message Factory settings Tests or remedial action S 1 D 2 F 3 202 Selftest active F On Off Wait for self test to be finished 216 Hold active C On Off Output values and ...

Page 140: ...ection F On On No communication with the actuator module Check the internal connecting cable to the 1IF module 370 Internal voltage F On On Internal voltage outside the valid range 1 Check supply voltage 2 Check inputs and outputs for short circuiting 373 Electronictemp high M On Off High electronics temperature Check ambient temperature and energy consumption 374 Sensor check F On Off No measurem...

Page 141: ...uled Incorrect flow to sensor 1 Check sensor installation 2 Clean sensor 3 Change assignment of current outputs 461 Output above limit S On Off 502 No text catalog F On On Contact the Service Department 503 Language change M On Off Language change failed Contact the Service Department 529 Diag setup active C Off Off Wait for maintenance to be finished 530 Logbook at 80 M On Off 1 Save the logbook ...

Page 142: ...point is not OK Check application 939 Control disturbance S On Off Controller input warning Status of disturbance variable is not OK Check application 951 958 Hold active CH1 C On Off Output values and status of the channels are on hold Wait until the hold is deactivated again 961 968 Diagnostic module 1 961 Diagnostic module 8 968 S Off Off Diagnostic module is enabled 969 Modbus Watchdog S Off O...

Page 143: ...lation outside the measuring range 994 Difference conduct F On On Dual conductivity outside the measuring range 1 Status signal 2 Diagnostic message 3 Failure current 12 6 2 Sensor specific diagnostic messages The following abbreviations for the various sensor types are used in the table P pH ORP general applies for all pH sensors P glass only applies for glass electrodes P ISFET only applies for ...

Page 144: ...rror Contact the Service Department 022 Temperature sensor F On On P C O I DI Temperature sensor defective Replace sensor 061 Sensor electronic F On On All Sensor electronics defective Replace sensor 062 Sensor connection F On On All 1 Check sensor connection 2 Contact the Service Department 081 Initialization F On On All Wait for initialization to be finished 100 Sensor communication F On On All ...

Page 145: ...een reached Measurement can still take place 1 Replace the cap 2 Change monitoring limit 114 Temp offset high M On Off All except U Phot Calibration alarm Limit values for temperature offset exceeded 1 Check temperature sensor 2 Replace sensor 115 Temp offset low M On Off All except U Phot 116 Temp slope high M On Off All except U Phot Calibration alarm Limit values for temperature slope exceeded ...

Page 146: ...place sensor 129 Sensor leakage F On Off P ISFET O amp DI Leak current warning Measuring can continue until the alarm occurs 130 Sensor supply F On Off P O I DI Poor sensor power supply 1 Check sensor connection 2 Replace sensor 131 Sensor calibration M On Off O opt Limit values for sensor relaxation time fluorescence decay time exceeded undershot Reasons high oxygen content incorrect calibration ...

Page 147: ...pecification 1 Check the temperature 2 Check electrode system 3 Replace sensor type 147 Sensor check F On On C ind Coil transmission current too high Reasons transmission coil short circuit inductance too low 1 Replace sensor 2 Contact the Service Department 148 Sensor check F On On C ind Reasons transmission coil interrupted inductance too high 1 Replace sensor 2 Contact the Service Department 14...

Page 148: ...ensor power supply 2 Restart the device 3 Contact the Service Department 159 Sensor check F On Off N T S Uncertain measured value Reasons sensor fouling incorrect application 1 Clean sensor 2 Check application 160 Sensor data invalid F On Off N T S DI No calibration data Reasons data deleted 1 Select other data record 2 Use factory calibration 3 Contact the Service Department 161 Filter change F O...

Page 149: ...act the Service Department 172 Echo lost F On On U Echo signal lost 173 Sludge level F On On U Incorrect separation zone measurement Replace sensor 174 Turbid failure F On On U Incorrect turbidity measurement Replace sensor 175 Wiper failure F On On U Wiper not working Clean or replace sensor 176 Operating time M On Off DI Operating hours 100 nA measurement can still take place 1 Replace sensor 2 ...

Page 150: ...t can still take place 1 Replace sensor 2 Change monitoring limit 3 Disable monitoring 184 Operating time M On Off O amp Operating hours 30 nA COS22D measurement can still take place 1 Replace sensor 2 Change monitoring limit 3 Disable monitoring 185 Operating time M On Off O amp Operating hours 40 nA COS51D measurement can still take place 1 Replace sensor 2 Change monitoring limit 3 Disable moni...

Page 151: ... measurement can still take place 1 Replace sensor 2 Change monitoring limit 3 Disable monitoring 193 Operating time M On Off P C O Operating hours 80 C measurement can still take place 1 Replace sensor 2 Change monitoring limit 3 Disable monitoring 194 Operating time M On Off P Operating hours 100 C measurement can still take place 1 Replace sensor 2 Change monitoring limit 3 Disable monitoring 1...

Page 152: ...not constant 1 Check sensor 2 Check calibration solution 501 Sensor calibration M On Off All except U Phot Calibration aborted temperature measured value varies Reasons sensor too old sensor occasionally dry temperature of calibration solution not constant 1 Check sensor 2 Regulate calibration solution temperature 505 Sensor calibration M On Off P O I DI Max zero point warning measurement can stil...

Page 153: ...ion 3 Repeat calibration 513 Zero Warning M On Off O amp DI Zero point warning measurement can still take place Possible reasons sensor old or defective reference blocked calibration solution too old or contaminated 1 Check or replace sensor 2 Check or replace calibration solution 3 Repeat calibration 515 Sensor calibration M On Off P ISFET Max operating point warning measurement can still take pl...

Page 154: ...ld or defective reference blocked calibration solution too old or contaminated 1 Check or replace sensor 2 Check or replace calibration solution 3 Repeat calibration 534 Electrolyte warning M On Off DI Electrolyte consumption warning The limit set for the electrolyte capacity has been reached 1 Replace electrolyte 2 Reset consumption counter 3 Replace sensor 535 Sensor check M On Off O amp DI Spec...

Page 155: ... must be replaced 1 Replace membrane cap 2 Reset timer 722 Sensor reference F On On P Alarm Reference membrane impedance too low 1 Check or replace sensor 2 Check correct reference limit value 723 Sensor reference M On Off I Warning Reference membrane impedance too low Can continue measuring until the alarm occurs 1 Check or replace sensor 2 Check correct reference limit value 724 Sensor reference...

Page 156: ...amp replacement 1 Replace lamp and reset lamp service life 2 Contact the Service Department 774 Lamp defective F On On Phot Possible reasons cable defective lamp defective 1 Check cable 2 Replace lamp 3 Contact the Service Department 832 Temp range exceeded S Off Off All except U Outside temperature specification 1 Check application 2 Check temperature sensor 841 Operating range S Off Off All Proc...

Page 157: ...e process temperature 2 Check electrode system 3 Change sensor type 935 Process temp low S Off Off N S U Process temperature low 1 Do not lower process temperature 2 Check electrode system 3 Change sensor type 942 Process value S Off Off N P U Process value high 1 Do not increase process value 2 Check electrode system 3 Change sensor type 943 Process value S Off Off N P U Process value low 1 Do no...

Page 158: ...ncentration low F On On C Concentration table conductivity Process concentration below the lowest value in the table Extend table 955 Concentration high F On On C Concentration table conductivity Process concentration above the highest value in the table Extend table 983 Sensor ISE check F On On I Electrode or membrane defective 1 Check or replace electrode 2 Check or replace membrane cap 984 Proc...

Page 159: ...abled 1 Logbook can be deleted Entries can be deleted Can be exported Overall logbook All events 20000 Yes No Yes No Calibration logbook Calibration events 75 Yes No Yes Yes Operation logbook Configuration events 250 Yes No Yes Yes Diagnostics logbook Diagnostic events 250 Yes No Yes Yes Version logbook All events 50 No No No Yes Hardware version logbook All events 125 No No No Yes Data logbook fo...

Page 160: ...articular event to display more detailed information Go to date User entry Go to date Time Use this function to go directly to a specific time in the list In this way you avoid having to scroll through all the information The complete list is always visible however Delete all entries Action You can use this to delete all the diagnostics logbook entries You can view your data logbook entries graphi...

Page 161: ...tention to the information on selecting the memory type in the General settings Logbooksmenu Show Events are displayed Select a particular event to display more detailed information Go to date User entry Go to date Time Use this function to go directly to a specific time in the list In this way you avoid having to scroll through all the information The complete list is always visible however Show ...

Page 162: ...0 Simulation You can simulate values at inputs and outputs for testing purposes Current values at current outputs Measured values at inputs Relay contact opening or closing Only current values are simulated Via the simulation function it is not possible to calculate the totalized value for the flow or rainfall DIAG Simulation Function Options Info Current output x y Simulation of an output current...

Page 163: ...ff If you simulate the measured value this is indicated on the display by a simulation icon in front of the measured value Main value Depends on the sensor Set the desired simulation value Sim temperature Selection Off On Factory setting Off If you simulate the temperature measured value this is indicated on the display by a simulation icon in front of the temperature Temperature 50 0 to 250 0 C 5...

Page 164: ... a PDF file Display indicates if this was successful or not 3 If export fails Check SD card use a different SD card if necessary Check SD compartment on base module Verification results Result display Plant Operator Customized text maximum 32 characters Location Customized text maximum 32 characters Verification report Automatic time stamp Verification ID Automatic counter Overall result Passed or...

Page 165: ...into account changes to the hardware You must enter this code yourself Serial number Read only The serial number allows you to access device data and documentation on the Internet www endress com device viewer Software version Read only Current version HART Only with the HART option Read only Bus address Unique address Manufacturer ID Device type Device revision Software revision HART specific inf...

Page 166: ...em modules Backplane Read only Description Serial number Order code Hardware version Software version This information is provided for every electronics module available Specify the serial numbers and order codes when servicing for example Base Display module Extension module 1 8 Sensors Read only Description Serial number Order code Hardware version Software version This information is provided f...

Page 167: ...erating time Time in failure Number of failures MTTR Mean Time To Repair Time in failure Number of failures 1 Provided you give the manufacturer all the information about changes to the hardware 12 13 2 Sensor information Select the channel you want from the list of channels Information in the following categories is displayed Extreme values Extreme conditions to which the sensor was previously ex...

Page 168: ...s for CIP cycles for 4 pin conductivity sensors BA01570C 07 EN 05 19 BA00486C 07 EN 02 13 BA01245C 07 EN 06 19 05 2018 01 06 06 Improvement New soft keys ALL and NONE in multiple choice editors Manual factor for CAS51D nitrate Calibration timer and validity revised for pH conductivity oxygen and disinfection Clear distinction between offset and 1 point calibration for pH Heartbeat verification rep...

Page 169: ...ation Modified menu texts BA01570C 07 EN 01 16 BA00486C 07 EN 02 13 BA01245C 07 EN 03 16 LZ4 Library Copyright c 2011 2016 Yann Collet All rights reserved Redistribution and use in source and binary forms with or without modification are permitted provided that the following conditions are met Redistributions of source code must retain the above copyright notice this list of conditions and the fol...

Page 170: ... Electrostatic discharge ESD Risk of damaging the electronic components Take personal protective measures to avoid ESD such as discharging beforehand at PE or permanent grounding with a wrist strap For your own safety use only genuine spare parts With genuine parts the function accuracy and reliability are also ensured after maintenance work 13 1 Cleaning 13 1 1 Controller Clean the front of the h...

Page 171: ...you use a sensor that is not precalibrated 1 Remove the sensor that requires maintenance 2 Install the new sensor The sensor data are automatically accepted by the transmitter A release code is not required Measurement is resumed 3 Take the used sensor back to the laboratory In the laboratory you can get the sensor ready for reuse while ensuring the availability of the measuring point Prepare the ...

Page 172: ...Liquiline CM44P 172 Endress Hauser 14 Repair 14 1 Spare parts 1 2 3 4 7 8 10 11 12 13 14 15 9 16 6 5 A0039628 98 Spare parts You can find the names of spare parts and their order numbers in the following table ...

Page 173: ...nics module extension backplane Extension backplane complete To be replaced only by Endress Hauser Service 71141366 5 Kit CM44x power distribution terminals N L Power distribution terminals Instructions for spare parts kit CM44x 71101461 6 13 Kit CM44x end covers and blanking covers 5 pcs each 71107455 7 8 Kit CM44xP base module BASE2 E Base module complete End cover item 8 Connecting cable to con...

Page 174: ...lete Instructions for spare parts kit CM44x 71135638 Kit CM44x CM44xR terminal set extension module DIO 71219784 Kit CM44x CM44xR extension module 2DS 2 x digital sensor Extension module 2DS complete Instructions for spare parts kit CM44x 71135631 Kit CM44x CM44xR extension module 2AI 2 x analog input 0 4 to 20 mA Extension module 2AI complete Instructions for spare parts kit CM44x 71135639 Kit CM...

Page 175: ...irs or a factory calibration are required or if the wrong product was ordered or delivered As an ISO certified company and also due to legal regulations Endress Hauser is obliged to follow certain procedures when handling any returned products that have been in contact with medium To ensure the swift safe and professional return of the device Refer to the website www endress com support return mat...

Page 176: ... cyk11 Technical Information TI00118C 15 2 Sensors 15 2 1 Photometer sensors OUSAF11 Optical sensor for VIS NIR absorption Stainless steel housing and sensor head made from dirt repellent FEP Product Configurator on the product page www endress com ousaf11 Technical Information TI00474C OUSAF12 Optical sensor for the measurement of absorbance Variety of materials and process connections available ...

Page 177: ...th ceramic diaphragm Product Configurator on the product page www endress com cps31d Technical Information TI00030C Ceraliquid CPS41D pH electrode with ceramic junction and KCl liquid electrolyte Product Configurator on the product page www endress com cps41d Technical Information TI00079C Ceragel CPS71D pH electrode with reference system including ion trap Product Configurator on the product page...

Page 178: ... trap Product Configurator on the product page www endress com cps72d Technical Information TI00374C Orbipac CPF82D Compact ORP sensor for installation or immersion operation in process water and wastewater Product Configurator on the product page www endress com cpf82d Technical Information TI00191C Orbipore CPS92D ORP electrode with open aperture for media with high dirt load Product Configurato...

Page 179: ...product page www endress com cps76d Technical Information TI00506C Memosens CPS96D Combined pH ORP sensor for chemical processes With poison resistant reference with ion trap With Memosens technology Product Configurator on the product page www endress com cps96d Technical Information TI00507C 15 2 7 Conductivity sensors with inductive measurement of conductivity Indumax CLS50D High durability ind...

Page 180: ...de sensor With Memosens technology Product Configurator on the product page www endress com cls82d Technical Information TI01188C 15 2 9 Oxygen sensors Oxymax COS22D Sterilizable sensor for dissolved oxygen With Memosens technology or as an analog sensor Product Configurator on the product page www endress com cos22d Technical Information TI00446C Oxymax COS51D Amperometric sensor for dissolved ox...

Page 181: ... With Memosens technology Product Configurator on the product page www endress com cus51d Technical Information TI00461C Turbimax CUS52D Hygienic Memosens sensor for turbidity measurement in drinking water process water and in utilities With Memosens technology Product Configurator on the product page www endress com cus52d Technical Information TI01136C 15 2 13 SAC and nitrate sensors Viomax CAS5...

Page 182: ...extension module DIO 2 x digital input 2 x digital output Auxiliary voltage supply for digital output Order No 71135638 Kit extension module 485 Can be extended to PROFIBUS DP or Modbus RS485 This requires an additional activation code which can be ordered separately Order No 71135634 Upgrade kit extension module 485 with PROFIBUS DP Extension module 485 PROFIBUS DP Ethernet configuration Order No...

Page 183: ...ange switch Requires digital inputs or fieldbus communication Order No 71211289 Activation code for ChemocleanPlus Requires relays or digital outputs or fieldbus communication and optional digital inputs Order No 71239104 Activation code for Heartbeat Verification and Monitoring Order No 71367524 Activation code for ion exchanger operating time Configure the mathematical function Order No 71367531...

Page 184: ... socket Socket with terminated connecting cables and counter nut Order No 51517507 Kit CM442 CM444 CM448 CSF48 M12 built in socket for digital sensors Pre terminated Order No 71107456 Kit CM442 CM444 CM448 CSF48 M12 built in socket for PROFIBUS DP Modbus RS485 B coded pre terminated Order No 71140892 Kit CM442 CM444 CM448 CSF48 M12 built in socket for Ethernet D coded pre terminated Order No 71140...

Page 185: ...on and transmission safety can be operated in parallel with other wireless networks minimum cabling complexity Technical Information TI00061S 15 5 5 System components RIA14 RIA16 Field display unit for integration into 4 20 mA circuits RIA14 in flameproof metal enclosure Technical Information TI00143R and TI00144R RIA15 Process display unit Digital display unit for integration into 4 20 mA circuit...

Page 186: ...length Memosens sensors Documentation of the connected sensor Types of input Digital sensor inputs for sensors with Memosens protocol Analog current inputs optional Digital inputs optional Analog photometer inputs Input signal Depending on version Max 2 x analog photometers Max 4 x binary sensor signal 2 x 0 4 to 20 mA optional passive potentially isolated from one another and from the sensor inpu...

Page 187: ...st voltage 500 V 16 4 Output Output signal Depending on version 2 x 0 4 to 20 mA active galvanically isolated from one another and from the sensor circuits 4 x 0 4 to 20 mA active galvanically isolated from one another and from the sensor circuits 6 x 0 4 to 20 mA active galvanically isolated from one another and from the sensor circuits 8 x 0 4 to 20 mA active galvanically isolated from one anoth...

Page 188: ...ring terminal max 1 5 mm bridged internally T function optional M12 Bus termination Internal slide switch with LED display Ethernet and Modbus TCP Signal encoding IEEE 802 3 Ethernet Data transmission rate 10 100 MBd Galvanic isolation Yes Connection RJ45 IP address DHCP default or configuration via menu EtherNet IP Signal encoding IEEE 802 3 Ethernet Data transmission rate 10 100 MBd Galvanic iso...

Page 189: ...ion Passive Open collector max 30 V 15 mA Maximum voltage drop 3 V External power supply When using an onsite auxiliary voltage supply and an onsite digital input Recommended minimum auxiliary voltage 3 V VIHmin VIHmin minimum input voltage required high level input voltage PFM function Minimum pulse width 500 µs 1 kHz Auxiliary voltage Electrical specification Galvanically isolated Unregulated 24...

Page 190: ... relays 2 0 A Relay switching capacity Base module Alarm relay Switching voltage Load max Switching cycles min 230 V AC cosΦ 0 8 to 1 0 1 A 700 000 0 5 A 450 000 115 V AC cosΦ 0 8 to 1 0 1 A 1 000 000 0 5 A 650 000 24 V DC L R 0 to 1 ms 0 1 A 500 000 0 5 A 350 000 Extension modules Switching voltage Load max Switching cycles min 230 V AC cosΦ 0 8 to 1 0 1 A 700 000 0 5 A 450 000 2 A 120 000 115 V ...

Page 191: ...mmunication master class 1 to slave 1 MSAC1 connection acyclical communication master class 1 to slave 2 MSAC2 connections acyclical communication master class 2 to slave Device lock The device can be locked using the hardware or software Addressing using DIL switches or software GSD PDM DD DTM Modbus RS485 Protocol RTU ASCII Function codes 03 04 06 08 16 23 Broadcast support for function codes 06...

Page 192: ...nufacturer ID 0x049Eh Device type ID 0x109Ch Polarity Auto MIDI X Connections CIP 12 I O 6 Explicit message 6 Multicast 3 consumers Minimum RPI 100 ms default Maximum RPI 10000 ms System integration EtherNet IP EDS Rockwell Add on Profile Level 3 Faceplate for Factory Talk SE IO data Input T O Device status and diagnostic message with highest priority Measured values 16 AI analog input Status Unit...

Page 193: ...d connections 1 x AR IO Controller AR 1 x AR IO Supervisor Device AR connection allowed 1 x Input CR Communication Relation 1 x Output CR Communication Relation 1 x Alarm CR Communication Relation Configuration options for measuring device Web browser Manufacturer specific software FieldCare DeviceCare Device master file GSD can be read out via the integrated web server of the measuring device Con...

Page 194: ...in Web server can be switched off 16 9 Power supply Supply voltage CM44P Depending on the version 100 to 230 V AC 50 60 Hz Maximum permitted fluctuation of mains supply voltage 15 of nominal voltage 6 24 V DC Maximum permitted fluctuation of mains supply voltage 20 15 of nominal voltage 6 Power consumption CM44P Depending on supply voltage 100 to 230 V AC Max 73 VA field device Max 150 VA cabinet ...

Page 195: ...ameter M16x1 5 mm 4 to 8 mm 0 16 to 0 32 M12x1 5 mm 2 to 5 mm 0 08 to 0 20 M20x1 5 mm 6 to 12 mm 0 24 to 0 48 NPT3 8 4 to 8 mm 0 16 to 0 32 G3 8 4 to 8 mm 0 16 to 0 32 NPT1 2 6 to 12 mm 0 24 to 0 48 G1 2 7 to 12 mm 0 28 to 0 48 Cable glands mounted at the factory are tightened with 2 Nm Length of display cable provided cabinet device only 3 m 10 ft Maximum permitted length of a display cable cabin...

Page 196: ... Typical measured errors 20 µA with current values 4 mA 50 µA with current values 4 to 20 mA at 25 C 77 F each Additional measured error depending on the temperature 1 5 µA K Frequency tolerance of digital inputs and outputs 1 Resolution of current inputs and outputs 5 µA Repeatability Documentation of the connected sensor 16 11 Environment ambient temperature Cabinet device 0 to 50 C 32 to 120 F ...

Page 197: ...tude 10 to 57 5 Hz 57 5 to 500 Hz 0 15 mm 2 g 1 Test duration 10 frequency cycles spatial axis in 3 spatial axes 1 oct min Wall mounting Frequency range 10 to 150 Hz sinusoidal Amplitude 10 to 12 9 Hz 12 9 to 150 Hz 0 75 mm 0 5 g 1 Test duration 10 frequency cycles spatial axis in 3 spatial axes 1 oct min 1 g gravitational acceleration 1 g 9 81 m s2 Electromagnetic compatibility Interference emiss...

Page 198: ...ing cables Approx 0 56 kg 1 2 lbs Service display cover 0 46 kg 1 lbs External power unit 0 27 to 0 42 kg 0 60 to 0 92 lbs depending on the power unit variant Materials Housing base and DIN rail housing PC FR Display cover PC FR Display foil and soft keys field device PE Housing seal Display seal EPDM Soft keys optional display EPDM Module side panels PC FR Module covers PBT GF30 FR Cable mounting...

Page 199: ...vironment Class I Div 2 Non sparking device for use in specified hazardous environment in accordance with Class I Div 2 Gas group A B C D Temperature class T4A CM442 0 C 32 F Ta 60 C 140 F CM444 8 0 C 32 F Ta 55 C 131 F or 50 C 110 F for specific versions 196 Control drawing 401204 Suitable for indoor and outdoor use according to NEMA 4X IP66 67 ...

Page 200: ...oclean Plus 116 Manual cleaning 117 Standard cleaning 115 Cleaning types 115 Cleaning unit 43 Climate class 197 Commissioning 59 Configuration Binary inputs 97 Binary outputs 98 Configure Actions 57 Display behavior 60 Free text 57 Numerical values 56 Operating language 59 Picklists 56 Tables 58 User definable screens 60 Connection Cable entries 195 Check 49 Fieldbus PROFIBUS Modbus 485 44 Functio...

Page 201: ...7 Installation environment 8 L Lamp voltage 79 Laplace representation 107 Limit switches 89 100 Loading the setup 75 Logbooks 66 159 M M12 connector 45 Maintenance 170 Manipulated variable 89 Materials 198 Mathematical functions 117 Calculated pH value 121 Cation exchanger capacity 121 Degassed conductivity 119 Difference 118 Dual conductivity 120 Formula 123 Redundancy 118 rH value 119 Measured v...

Page 202: ...p 75 Scope of delivery 15 Sensor Connection 36 Sensor information 167 Sensor specific diagnostic messages 143 Service interface 51 Settings Advanced 70 Diagnostics 70 Ethernet IP 73 General 64 Hardware 47 HART bus address 71 Modbus 71 PROFIBUS DP 71 PROFINET 73 Web server 72 Setup Basic 61 Simulation 162 Slot and port assignment 12 Soft keys in measuring mode 62 Spare parts 172 Standard cleaning 1...

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Endress+Hauser Liquiline CM44P, Operating Instructions Manual

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