Endress+Hauser HART Proline Promass 80 Operating Instructions Manual Download Page 105 | Manualshive

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Proline Promass 80

Technical data

Hauser

105

Material

Transmitter housing:

Compact version
• Powder coated die-cast aluminium
• Stainless steel housing: stainless steel 1.4301/ASTM 304
• Window material: Glass or polycarbonate

Remote version
• Remote field housing: powder coated die-cast aluminium
• Wall-mount housing: powder coated die-cast aluminium
• Window material: Glass

Sensor housing / containment:

Promass F:

• Acid- and alkali-resistant outer surface
• Stainless steel 1.4301/1.4307/304L

Promass E, A, H, I, S, P:

• Acid- and alkali-resistant outer surface
• Stainless steel 1.4301/304

Connection housing, sensor (remote version):

• Stainless steel 1.4301/304 (standard)
• Powder coated die-cast aluminum

(high-temperature version and version for heating)

Process connections

Promass F:

• Flanges according to EN 1092-1 (DIN 2501) / according to ASME B16.5 / JIS B2220



stainless steel 1.4404/316L

• Flanges according to EN 1092-1 (DIN 2501) / according to ASME B16.5 / JIS B2220



Alloy C-22 2.4602/N 06022

• DIN 11864-2 Form A (flat flange with groove)



stainless steel 1.4404/316L

• Threaded hygienic connections DIN 11851/ DIN 11864-1, Form A / ISO 2853 / SMS 1145



stainless steel 1.4404/316L

• Tri-Clamp (OD-tubes)



stainless steel 1.4404/316L

• VCO connection



stainless steel 1.4404/316L

Promass F (high-temperature version):

• Flanges according to EN 1092-1 (DIN 2501) / according to ASME B16.5 / JIS B2220



stainless steel 1.4404/316L

• Flanges according to EN 1092-1 (DIN 2501) / according to ASME B16.5 / JIS B2220



Alloy C-22 2.4602 (N 06022)

Promass E:

• Flanges according to EN 1092-1 (DIN 2501) / according to ASME B16.5 / JIS B2220



stainless steel 1.4404/316L

• DIN 11864-2 Form A (flat flange with groove)



stainless steel 1.4404/316L

• VCO connection



stainless steel 1.4404/316L

• Threaded hygienic connections DIN 11851/ DIN 11864-1, Form A / ISO 2853 / SMS 1145



stainless steel 1.4404/316L

• Tri-Clamp (OD-tubes)



stainless steel 1.4404/316L

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Summary of Contents for HART Proline Promass 80

Page 1: ...BA00057D 06 EN 13 12 71197479 Valid as of version V 3 01 XX device software Operating Instructions Proline Promass 80 Coriolis Mass Flow Measuring System 6 ...

Page 2: ......

Page 3: ... operating elements 31 5 2 Brief operating instructions to the function matrix 32 5 2 1 General notes 33 5 2 2 Enabling the programming mode 33 5 2 3 Disabling the programming mode 33 5 3 Error messages 34 5 3 1 Type of error 34 5 3 2 Error message type 34 5 4 Communication 35 5 4 1 Operating options 35 5 4 2 Current device description files 36 5 4 3 Device and process variables 36 5 4 4 Universal...

Page 4: ... Output 74 10 1 5 Power supply 75 10 1 6 Performance characteristics 76 10 1 7 Operating conditions Installation 93 10 1 8 Operating conditions Environment 93 10 1 9 Operating conditions Process 94 10 1 10 Mechanical construction 103 10 1 11 Human interface 108 10 1 12 Certificates and approvals 108 10 1 13 Ordering information 109 10 1 14 Accessories 109 10 1 15 Documentation 109 Index 110 ...

Page 5: ...e read and understood these Operating Instructions and must follow the instructions contained therein The device may be operated only by persons authorized and trained by the facility s owner operator Strict compliance with the instructions in the Operating Instructions is mandatory Endress Hauser is willing to assist in clarifying the chemical resistance properties of parts wetted by special flui...

Page 6: ...nt information and updates to these Operating Instructions 1 4 Return Do not return a measuring device if you are not absolutely certain that all traces of hazardous substances have been removed e g substances which have penetrated crevices or diffused through plastic Costs incurred for waste disposal and injury burns etc due to inadequate cleaning will be charged to the owner operator Please note...

Page 7: ...xtended order code The device type product root and basic specifications mandatory features are always listed Of the optional specifications optional features only the safety and approval related specifications are listed e g LA If other optional specifications are also ordered these are indicated collectively using the placeholder symbol e g LA If the ordered optional specifications do not includ...

Page 8: ...d cd 5 Power supply frequency and power consumption 6 Additional function and software 7 Available inputs outputs 8 Reserved for information on special products 9 Please refer to operating instructions documentation 10 Reserved for certificates approvals and for additional information on device version 11 Patents 12 Degree of protection 13 Ambient temperature range Order Code Ser no Ext ord cd i 1...

Page 9: ...measuring tubes Materials 9 Max fluid temperature Tm 10 Pressure range of secondary containment 11 Accuracy of density measurement Density cal 12 Additional information 13 Reserved for information on special products 14 Ambient temperature range 15 Degree of protection 16 Please refer to operating instructions documentation 17 Reserved for additional information on device version approvals certifi...

Page 10: ... device software currently installed Device SW 9 Installed communication type Communication 10 Information on current communication software Drivers Device Revision and Device Description 11 Date of installation Date 12 Current updates to data specified in points 8 to 11 Update1 Update 2 4 7 2 3 8 12 10 11 1 9 6 26 27 NC Versorgung Tension d alimentation Observer manuel d instruction See operating...

Page 11: ...escribed in these Operating Instructions thus complies with the statutory requirements of the EC Directives Endress Hauser confirms successful testing of the device by affixing to it the CE mark The measuring system is in conformity with the EMC requirements of the Australian Communications and Media Authority ACMA 2 3 Registered trademarks KALREZ and VITON Registered trademarks of E I Du Pont de ...

Page 12: ...o the sealing faces and the ingress of foreign matter to the measuring tube during transportation and storage Consequently do not remove these covers or caps until immediately before installation Do not lift measuring devices of nominal diameters DN 40 1 by the transmitter housing or the connection housing in the case of the remote version å 4 Use webbing slings slung round the two process connect...

Page 13: ...ruction of the instrument for example the secondary containment The high oscillation frequency of the measuring tubes ensures that the correct operation of the measuring system is not influenced by pipe vibrations No special precautions need to be taken for fittings which create turbulence valves elbows T pieces etc as long as no cavitation occurs For mechanical reasons and in order to protect the...

Page 14: ...under normal conditions In the case of liquids with a low boiling point hydrocarbons solvents liquefied gases or in suction lines it is important to ensure that pressure does not drop below the vapor pressure and that the liquid does not start to boil It is also important to ensure that the gases that occur naturally in many liquids do not outgas Such effects can be prevented when system pressure ...

Page 15: ...ns that no gas bubbles or solids deposits can form in the bent measuring tube single tube system A0018978 Special installation instructions for Promass A Caution Risk of measuring pipe fracture if sensor installed incorrectly The sensor may not be installed in a pipe as a freely suspended sensor Using the base plate mount the sensor directly on the floor the wall or the ceiling Support the sensor ...

Page 16: ...tation in a horizontal pipe run In order to ensure that the permissible ambient temperature range for the transmitter ä 93 is not exceeded we recommend the following orientations For fluids with very high temperatures we recommend the horizontal orientation with the transmitter head pointing downwards Fig H2 or the vertical orientation Fig V For fluids with very low temperatures we recommend the h...

Page 17: ... direction and at a specific slope gravity can be used to achieve complete drainability The sensor must be installed in the correct position with the tube bend facing to the side to ensure full drainability in the horizontal position Markings on the sensor show the correct mounting position to optimize drainability a0007396 Fig 8 Promass P When lines are pitched in a specific direction and at a sp...

Page 18: ...erside of the process connection is indicated by a scribed line This line indicates the lowest point of the eccentric process connection Promass I and P with hygienic connections mounting clamp with lining between clamp and instrument It is not necessary to support the sensor under any circumstances for operational performance If the requirement exists to support the sensor the following recommend...

Page 19: ...version of the high temperature version is preferable When using electrical heat tracing whose heat is regulated using phase control or by pulse packs it cannot be ruled out that the measured values are influenced by magnetic fields which may occur i e at values greater than those permitted by the EC standard Sinus 30 A m In such cases the sensor must be magnetically shielded The secondary contain...

Page 20: ... thickness of min 10 mm 0 4 is recommended to reduce convection The maximum insulation thickness of 60 mm 2 4 must be observed 3 2 7 Inlet and outlet runs There are no installation requirements regarding inlet and outlet runs If possible install the sensor well clear of fittings such as valves T pieces elbows etc 3 2 8 Vibrations The high oscillation frequency of the measuring tubes ensures that t...

Page 21: ...using as far as it will go 4 Turn the transmitter housing to the desired position max 2 90 in either direction 5 Lower the housing into position and reengage the bayonet catch 6 Retighten the two securing screws a0004302 Fig 13 Turning the transmitter housing aluminum field housing Turning the stainless steel field housing 1 Loosen the two securing screws 2 Carefully lift the transmitter housing a...

Page 22: ...cation Avoid direct sunlight Always install the wall mount housing in such a way that the cable entries are pointing down Mounted directly on the wall 1 Drill the holes as illustrated in the diagram 2 Remove the cover of the connection compartment a 3 Push the two securing screws b through the appropriate bores c in the housing Securing screws M6 max Ø 6 5 mm 0 26 Screw head max Ø 10 5 mm 0 41 4 S...

Page 23: ...ted on the panel wall Afterwards tighten the locking nuts Additional support is not necessary a0001131 Fig 16 Panel installation wall mount housing Pipe mounting The assembly should be performed by following the instructions in the diagram Caution If a warm pipe is used for installation make sure that the housing temperature does not exceed the max permitted value of 60 C 140 F a0001132 Fig 17 Pip...

Page 24: ...rm the following checks after installing the measuring device in the pipe 4 x 45 Device condition and specifications Notes Is the device damaged visual inspection Does the device correspond to specifications at the measuring point including process temperature and pressure ambient temperature measuring range etc ä 5 Installation Notes Does the arrow on the sensor nameplate match the direction of f...

Page 25: ...sing before the power supply is applied You may only connect the sensor to the transmitter with the same serial number Communication errors can occur if this is not observed when connecting the devices 1 Remove the connection compartment cover d of the transmitter and sensor housing 2 Feed the connecting cable e through the appropriate cable runs 3 Establish the connections between sensor and tran...

Page 26: ...o the power supply Failure to comply with this precaution can result in irreparable damage to the electronics Risk of electric shock Connect the protective earth to the ground terminal on the housing before the power supply is applied not required for galvanically isolated power supply Compare the specifications on the nameplate with the local supply voltage and frequency The national regulations ...

Page 27: ...ieldcheck FieldCare f Cover of the connection compartment g Securing clamp a0004584 Fig 21 Connecting the transmitter stainless steel field housing cable cross section max 2 5 mm a Cable for power supply 85 to 260 V AC 20 to 55 V AC 16 to 62 V DC Terminal No 1 L1 for AC L for DC Terminal No 2 N for AC L for DC b Signal cable Terminals Nos 20 27 ä 28 c Ground terminal for protective ground d Ground...

Page 28: ...for connecting service interface FXA193 Fieldcheck FieldCare f Cover of the connection compartment 4 2 2 Terminal assignment Electrical values for Inputs ä 74 Outputs ä 74 1 2 c d e a a b b f 22 23 20 21 24 25 26 27 L1 L N L Terminal No inputs outputs Order version 20 21 22 23 24 25 26 27 80 A Frequency output Current output HART 80 D Status input Status output Frequency output Current output HART...

Page 29: ... HART handheld communicator See also the documentation issued by the HART Communication Foundation and in particular HCF LIT 20 HART a technical summary a0004586 Fig 23 Electrical connection of HART handheld terminal 1 HART handheld terminal 2 Auxiliary energy 3 Shielding 4 Other switching units or PLC with passive input Connection of a PC with an operating software In order to connect a PC with o...

Page 30: ...entry Remove all unused cable entries and insert plugs instead Caution Do not loosen the screws of the sensor housing as otherwise the degree of protection guaranteed by Endress Hauser no longer applies 4 4 Post connection check Perform the following checks after completing electrical installation of the measuring device a b Device condition and specifications Notes Are cables or the device damage...

Page 31: ...sured values dialog texts fault messages and notice messages The display as it appears when normal measuring is in progress is known as the HOME position operating mode Upper display line shows primary measured values e g mass flow in kg h or in Lower display line shows additional measured variables and status variables e g totalizer reading in t bar graph measuring point designation 2 Plus minus ...

Page 32: ...n group e g CURRENT OUTPUT 1 3 Select a function e g TIME CONSTANT Change parameter enter numerical values P Select or enter enable code parameters numerical values F Save your entries 4 Exit the function matrix Press and hold down Esc key X for longer than 3 seconds HOME position Repeatedly press Esc key X Return step by step to HOME position a0001142 Fig 27 Selecting functions and configuring pa...

Page 33: ...mal manner If the power supply fails all preset and configured values remain safely stored in the EEPROM 5 2 2 Enabling the programming mode The function matrix can be disabled Disabling the function matrix rules out the possibility of inadvertent changes to device functions numerical values or factory settings A numerical code factory setting 80 has to be entered before settings can be changed If...

Page 34: ...rs minutes and seconds 5 3 2 Error message type Users have the option of weighting system and process errors differently by defining them as Fault messages or Notice messages You can define messages in this way with the aid of the function matrix see the Description of Device Functions manual Serious system errors e g module defects are always identified and classified as fault messages by the mea...

Page 35: ... pipe calibration values low flow cut off settings etc Note The measuring device has access to all three command classes List of all Universal Commands and Common Practice Commands ä 37 5 4 1 Operating options For the complete operation of the measuring device including device specific commands there are DD files available to the user to provide the following operating aids and programs Note The H...

Page 36: ...Command 51 ä 40 Valid for software 3 01 00 Function DEVICE SOFTWARE Device data HART Manufacturer ID Device ID 11 hex ENDRESS HAUSER 50hex Function MANUFACTURER ID Function DEVICE ID HART version data Device Revision 9 DD Revision 1 Software release 01 2010 Operating program Sources for obtaining device descriptions Field Xpert handheld terminal Use update function of handheld terminal FieldCare D...

Page 37: ...nufacturer specific units are represented using the HART unit code 240 2 Read the primary process variable as current in mA and percentage of the set measuring range Access type read none Bytes 0 3 Current current of the primary process variable in mA Bytes 4 7 Percentage of the set measuring range Factory setting Primary process variable Mass flow Note You can set the assignment of device variabl...

Page 38: ...s type read none Bytes 0 5 TAG Bytes 6 17 Descriptor Bytes 18 20 Date Note You can write the TAG descriptor and date using Command 18 14 Read sensor information on primary process variable none Bytes 0 2 Sensor serial number Byte 3 HART unit code of sensor limits and measuring range of the primary process variable Bytes 4 7 Upper sensor limit Bytes 8 11 Lower sensor limit Bytes 12 15 Minimum span ...

Page 39: ... device Bytes 0 3 Damping value in seconds 35 Write measuring range of primary process variable Access write Write the desired measuring range Byte 0 HART unit code of the primary process variable Bytes 1 4 Upper range value for 20 mA Bytes 5 8 Start of measuring range value for 4 mA Factory setting Primary process variable Mass flow Note You can set the assignment of device variables to process v...

Page 40: ...e 3 Device variable code to the fourth process variable Factory setting Primary process variable Code 1 for mass flow Secondary process variable Code 250 for totalizer 1 Third process variable Code 7 for density Fourth process variable Code 9 for temperature Note You can set the assignment of device variables to process variables with Command 51 51 Write assignments of the device variables to the ...

Page 41: ...ariable this has no impact on the system units The current unit of the device variables is displayed in the device as a response Byte 0 Device variable code Byte 1 HART unit code Note Manufacturer specific units are represented using the HART unit code 240 59 Write number of preambles in response message Access write This parameter sets the number of preambles which are inserted in the response me...

Page 42: ...ible 4 3 251 Internal communication fault on the amplifier board 4 4 261 No data reception between amplifier and I O board 7 3 351 Current output Flow is out of range 7 4 352 7 5 353 7 6 354 7 7 355 Frequency output Flow is out of range 8 0 356 8 1 357 8 2 358 8 3 359 Pulse output Pulse output frequency is out of range 8 4 360 8 5 361 8 6 362 9 0 379 The measuring tube oscillation frequency is out...

Page 43: ...t active 17 7 671 Simulation status input active 18 3 691 Simulation of response to error outputs active 18 4 692 Simulation of measured variable active 19 0 700 The process fluid density is outside the upper or lower limit values 19 1 701 The maximum current value for the measuring tube exciter coils has been reached since certain process fluid characteristics are extreme 19 2 702 Frequency contr...

Page 44: ...k has been performed successfully the device is operational and can be switched on via the supply voltage The device then performs internal test functions and the following messages are shown on the local display Normal measuring mode commences as soon as startup completes Various measured value and or status variables appear on the display HOME position g Note If startup fails an error message in...

Page 45: ...lection output type Configuration another unit Configuration another output Automatically configuration display Temperature Quit Quit Unit Mass flow Assign Current Current span Value 0 4 mA Value 20 mA Time constant Time constant Failsafe mode Failsafe mode Failsafe mode Assign Frequency End value frequency Value F Low Value F High Output signal Assign Pulse Pulse value Pulse width Output signal U...

Page 46: ...selection in each cycle The unit for mass volume and corrected volume is derived from the corresponding flow unit o The YES option remains visible until all the units have been configured NO is the only option displayed when no further units are available p Only the outputs not yet configured in the current Setup are offered for selection in each cycle q The YES option remains visible until all th...

Page 47: ... carry dangerous voltages Make sure that the power supply is switched off before you remove the cover of the electronics compartment 1 Switch off power supply 2 Remove the I O board ä 63 3 Set the jumpers in accordance with å 30 Caution Risk of destroying the measuring device Set the jumpers exactly as shown in the diagram Incorrectly set jumpers can cause overcurrents that would destroy either th...

Page 48: ...the jumpers å 31 Caution Risk of destroying the measuring device Set the jumpers exactly as shown in the diagram Incorrectly set jumpers can cause overcurrents that would destroy either the measuring device or external devices connected to it 4 Installation of the I O board is the reverse of the removal procedure a0001214 Fig 31 Configuring current outputs with the aid of jumpers I O board 1 Curre...

Page 49: ...stment can be performed only with fluids with no gas or solid contents A Zero point adjustment is performed with the measuring tubes completely filled and at zero flow v 0 m s This can be achieved for example with shutoff valves upstream and or downstream of the sensor or by using existing valves and gates Normal operation valves 1 and 2 open Zero point adjustment with pump pressure Valve 1 open v...

Page 50: ...P Enter the code 80 default CODE ENTRY 80 F Confirm the code as entered The ZERO ADJUST function reappears on the display PROGRAMMING ENABLED ZERO ADJUST CANCEL P Select START ZERO ADJUST START F Confirm the entry by pressing the Enter key The confirmation prompt appears on the display SURE NO P Select YES SURE YES F Confirm the entry by pressing the Enter key Zero point adjustment now starts Whil...

Page 51: ...lowing instructions are described in detail in the Description of Device Functions manual 1 Fill the sensor with fluid Make sure that the measuring tubes are completely filled and that liquids are free of gas bubbles 2 Wait until the temperature difference between fluid and measuring tube has equalized The time you have to wait for equalization depends on the fluid and the temperature level 3 Sele...

Page 52: ...ess pressure above the specified containment pressure the housing does not serve as an additional secondary containment In case a danger of measuring tube failure exists due to process characteristics e g with corrosive process fluids we recommend the use of sensors whose housing is equipped with special pressure monitoring connections ordering option With the help of these connections fluid colle...

Page 53: ... to take the inside diameters of measuring tube and process connection into account See also Technical Information ä 109 7 3 Replacing seals Under normal circumstances fluid wetted seals of the Promass A sensors do not require replacement Replacement is necessary only in special circumstances for example if aggressive or corrosive fluids are incompatible with the seal material Note The period betw...

Page 54: ... 3 4 to 3 DK8WM Post mounting set for the Promass A sensor Post mounting set for the Promass A DK8AS Mounting set for the Promass A sensor Mounting set for Promass A comprising 2 process connections Seals DK8MS Set of seals for sensor For regular replacement of the seals of the Promass A sensors Set consists of two seals DKS Memograph M graphic display recorder The Memograph M graphic display reco...

Page 55: ...ristics or process connections Graphic display of calculation results Management documentation and retrievability of all project related data and parameters of the entire operating life of a project Applicator is available Via the Internet https wapps endress com applicator On CD ROM for installation on local computer DXA80 Fieldcheck Tester simulator for testing flowmeters in the field When used ...

Page 56: ...order spare parts ä 63 3 Measuring electronics defective order spare parts ä 63 Display texts are in a foreign language Switch off power supply Press and hold down both the P keys and switch on the measuring device The display text will appear in English default and is displayed at maximum contrast Measured value indicated but no signal at the current or pulse output Measuring electronics defectiv...

Page 57: ... function Press Enter to acknowledge the errors in question default values are automatically inserted instead of the erroneous parameter values Note The measuring device has to be restarted if an error has occurred in a totalizer block see error No 111 CHECKSUM TOTAL 031 S SENSOR HW DAT 031 1 S DAT is not plugged into the amplifier board correctly or is missing 2 S DAT is defective 1 Check whether...

Page 58: ...ser service organization 381 S FLUIDTEMP MIN 381 The temperature sensor on the measuring tube is likely defective Check the following electrical connections before you contact your Endress Hauser service organization Verify that the sensor signal cable connector is correctly plugged into the amplifier board Remote version Check sensor and transmitter terminal connections No 9 and 10 ä 25 382 S FLU...

Page 59: ...ge has the highest display priority Switch off positive zero return 611 to 614 S SIM CURR OUT n 611 to 614 Simulation current output active 621 to 624 S SIM FREQ OUT n 621 to 624 Simulation frequency output active Switch off simulation 631 to 634 S SIM PULSE n 631 to 634 Simulation pulse output active Switch off simulation 641 to 644 S SIM STATUS OUT n 641 to 644 Simulation status output active Sw...

Page 60: ... values set in the EPD function Causes Air in the measuring tube Partly filled measuring tube 1 Ensure that there is no gas content in the process liquid 2 Adapt the values in the EPD function to the current process conditions 701 P EXC CURR LIM 701 The maximum current value for the measuring tube exciter coils has been reached since certain process fluid characteristics are extreme e g high gas o...

Page 61: ...enter or increase the value for the low flow cut off BASIC FUNCTION PROCESS PARAMETER CONFIGURATION The fault cannot be rectified or some other fault not described above has occurred In these instances please contact your Endress Hauser service organization The following options are available for tackling problems of this nature Request the services of an Endress Hauser service technician If you c...

Page 62: ...ing on the setting selected in the CURRENT SPAN see the Description of Device Functions manual HOLD VALUE Measured value display on the basis of the last saved value preceding occurrence of the fault ACTUAL VALUE Measured value display on the basis of the current flow measurement The fault is ignored Output signal corresponds to zero flow Pulse output FALLBACK VALUE Signal output no pulses HOLD VA...

Page 63: ...ou can order spare parts directly from your Endress Hauser service organization by providing the serial number printed on the transmitter s nameplate ä 7 Spare parts are shipped as sets comprising the following parts Spare part Additional parts small items threaded fasteners etc Mounting instructions Packaging a0004646 Fig 33 Spare parts for transmitter Promass 80 field and wall mount housing 1 Po...

Page 64: ...ons Caution Use only original Endress Hauser parts å 34 installation and removal 1 Unscrew cover of the electronics compartment from the transmitter housing 2 Remove the local display 1 as follows Press in the latches 1 1 at the side and remove the display module Disconnect the ribbon cable 1 2 of the display module from the amplifier board 3 Remove the screws and remove the cover 2 from the elect...

Page 65: ...Latch 1 2 Ribbon cable display module 2 Screws of electronics compartment cover 3 Aperture for installing removing boards 4 Power unit board 5 Amplifier board 5 1 Signal cable sensor 5 2 Excitation current cable sensor 5 3 S DAT sensor data memory 6 I O board flexible assignment 7 I O board permanent assignment 3 3 3 4 5 6 2 1 1 2 5 1 5 3 5 2 1 1 7 3 ...

Page 66: ... in accordance with the manufacturer s specifications Caution Use only original Endress Hauser parts å 35 installation and removal 1 Loosen the screws and open the hinged cover 1 of the housing 2 Loosen the screws securing the electronics module 2 Then push up electronics module and pull it as far as possible out of the wall mount housing 3 Disconnect the following cable plugs from amplifier board...

Page 67: ...onics module 3 Ribbon cable display module 4 Screws of electronics compartment cover 5 Aperture for installing removing boards 6 Power unit board 7 Amplifier board 7 1 Signal cable sensor 7 2 Excitation current cable sensor 7 3 S DAT sensor data memory 8 I O board flexible assignment 9 I O board permanent assignment 6 7 8 5 5 5 3 4 7 1 7 3 7 2 1 2 3 9 3 ...

Page 68: ... the fuse is as follows 1 Switch off power supply 2 Remove the power unit board ä 64 3 Remove the protection cap 1 and replace the device fuse 2 Only use the following fuse type 20 to 55 V AC 16 to 62 V DC 2 0 A slow blow 250 V 5 2 20 mm Power supply 85 to 260 V AC 0 8 A slow blow 250 V 5 2 20 mm Ex rated devices see the Ex documentation 4 Installation is the reverse of the removal procedure Cauti...

Page 69: ...rticularly important if the substance is hazardous to health e g flammable toxic caustic carcinogenic etc Note You will find a preprinted Declaration of contamination form at the back of these Operating Instructions 9 8 Disposal Observe the regulations applicable in your country 9 9 Software history Note Up or downloading a software version normally requires a special service software Date Softwar...

Page 70: ...2 01 Software adaptation 2nd current output 50098468 03 03 09 2002 Amplifier 1 04 00 Software adaptation Promass E New functions Function CURRENT SPAN Function FAILSAFE MODE 50098468 09 02 04 2002 Amplifier 1 02 02 Software expansion Promass H Ex i current output frequency output 50098468 04 02 11 2001 Amplifier 1 02 01 Software adjustment 50098468 11 01 06 2001 Amplifier 1 02 00 Communication mod...

Page 71: ...Promass F Measuring ranges for liquids Promass E H S P DN Range for full scale values liquids gmin F to gmax F mm inch 8 3 8 0 to 2000 kg h 0 to 73 5 lb min 15 1 2 0 to 6500 kg h 0 to 238 lb min 25 1 0 to 18000 kg h 0 to 660 lb min 40 1 0 to 45000 kg h 0 to 1650 lb min 50 2 0 to 70000 kg h 0 to 2570 lb min 80 3 0 to 180000 kg h 0 to 6600 lb min 100 4 0 to 350000 kg h 0 to 12860 lb min 150 6 0 to 8...

Page 72: ...ss F DN Range for full scale values liquids gmin F to gmax F mm inch 1 1 24 0 to 20 kg h 0 to 0 7 lb min 2 1 12 0 to 100 kg h 0 to 3 7 lb min 4 1 8 0 to 450 kg h 0 to 16 5 lb min DN Range for full scale values liquids gmin F to gmax F mm inch 8 3 8 0 to 2000 kg h 0 to 73 5 lb min 15 1 2 0 to 6500 kg h 0 to 238 lb min 15 FB 1 2 FB 0 to 18000 kg h 0 to 660 lb min 25 1 0 to 18000 kg h 0 to 660 lb min...

Page 73: ...ass A Measuring ranges for gases Promass I DN x mm inch 8 3 8 85 15 110 25 1 125 40 1 125 50 2 125 80 3 155 DN x mm inch 8 3 8 60 15 80 25 1 90 40 1 90 50 2 90 DN x mm inch 1 1 24 32 2 1 12 32 4 1 8 32 DN x mm inch 8 3 8 60 15 1 2 80 15 FB 1 2 FB 90 25 1 90 25 FB 1 FB 90 40 1 90 40 FB 1 FB 90 50 2 90 50 FB 2 FB 110 80 3 110 FB Full bore versions of Promass I ...

Page 74: ...assive selectable galvanically isolated time constant selectable 0 05 to 100 s full scale value selectable temperature coefficient typically 0 005 of full scale value C resolution 0 5 A Active 0 4 to 20 mA RL 700 for HART RL 250 Passive 4 to 20 mA supply voltage US 18 to 30 V DC Ri 150 Pulse frequency output Passive open collector 30 V DC 250 mA galvanically isolated Frequency output full scale fr...

Page 75: ... M20 1 5 8 to 12 mm Threads for cable entries 1 2 NPT G 1 2 Connecting cable for remote version Cable entry M20 1 5 8 to 12 mm Threads for cable entries 1 2 NPT G 1 2 Cable specifications remote version ä 26 Power consumption AC 15 VA including sensor DC 15 W including sensor Switch on current max 13 5 A 50 ms at 24 V DC max 3 A 5 ms at 260 V AC Power supply failure Lasting min 1 power cycle EEPRO...

Page 76: ...olume flow liquid 0 15 o r Mass flow gas 0 50 o r Density liquid 0 0005 g cc under reference conditions 0 0005 g cc after field density calibration under process conditions 0 002 g cc after special density calibration 0 02 g cc over the entire measuring range of the sensor Special density calibration optional Calibration range 0 0 to 1 8 g cc 5 to 80 C 41 to 176 F Operation range 0 0 to 5 0 g cc 5...

Page 77: ...medium pressure A difference in pressure between the calibration pressure and the process pressure does not have any effect on the accuracy Design fundamentals Dependent on the flow Flow Zero point stability Base accuracy 100 Max measured error Base accuracy in o r Repeatability Base accuracy in o r Flow Zero point stability Base accuracy 100 Max measured error Zero point stability measured value ...

Page 78: ...ss flow gas 0 75 o r Density liquid 0 0005 g cc under reference conditions 0 0005 g cc after field density calibration under process conditions 0 02 g cc over the entire measuring range of the sensor Temperature 0 5 C 0 005 T C 1 F 0 003 T 32 F Zero point stability Example for max measured error A0013423 Fig 38 Max measured error in o r example Promass E DN 25 DN Zero point stability mm inch kg h ...

Page 79: ...he process temperature the typical measured error of the sensor is 0 0002 of the full scale value C 0 0001 of the full scale value F Influence of medium pressure The table below shows the effect on accuracy of mass flow due to a difference between calibration pressure and process pressure Turn down Flow Maximum measured error kg h or l h lb min o r 250 1 72 2 646 2 50 100 1 180 6 615 1 00 25 1 720...

Page 80: ...ure Mass flow and volume flow liquid 0 10 o r optional 0 15 o r Mass flow gas 0 35 o r Density liquid 0 0005 g cc under reference conditions 0 0005 g cc after field density calibration under process conditions 0 001 g cc after special density calibration 0 01 g cc over the entire measuring range of the sensor Special density calibration optional Calibration range 0 0 to 1 8 g cc 5 to 80 C 41 to 17...

Page 81: ...s flow and volume flow liquid 0 05 o r Mass flow gas 0 25 o r Density liquid 0 00025 g cc Temperature 0 25 C 0 0025 T C 0 5 F 0 0015 T 32 F DN Zero point stability Promass F high temperature version mm inch kg h or l h lb min 25 1 1 80 0 0661 50 2 7 00 0 2572 80 3 18 0 0 6610 0 0 5 0 2 1 0 0 2 4 6 8 10 12 14 16 18 t h Turn down Flow Maximum measured error kg h or l h lb min o r 500 1 36 1 323 1 5 ...

Page 82: ...endent on the flow Flow Zero point stability Base accuracy 100 Max measured error Base accuracy in o r Repeatability Base accuracy in o r Flow Zero point stability Base accuracy 100 Max measured error Zero point stability measured value 100 o r Repeatability Zero point stability measured value 100 o r o r of reading DN Promass F standard Promass F high temperature version mm inch o r bar o r bar 8...

Page 83: ...bration optional Calibration range 0 8 to 1 8 g cc 10 to 80 C 50 to 176 F Operation range 0 0 to 5 0 g cc 50 to 200 C 58 to 392 F Temperature 0 5 C 0 005 T C 1 F 0 003 T 32 F Material measuring tube Tantalum 2 5W Mass flow and volume flow liquid 0 15 o r Mass flow gas 0 50 o r Density liquid 0 0005 g cc under reference conditions 0 0005 g cc after field density calibration under process conditions...

Page 84: ...antalum 2 5W Mass flow and volume flow liquid 0 05 o r Mass flow gas 0 25 o r Density liquid 0 00025 g cc Temperature 0 25 C 0 0025 T C 0 5 F 0 0015 T 32 F Influence of medium temperature When there is a difference between the temperature for zero point adjustment and the process temperature the typical measured error of the sensor is 0 0002 of the full scale value C 0 0001 of the full scale value...

Page 85: ...sured error at the current output is typically 5 μA Design fundamentals ä 87 o r of reading 1 g cc 1 kg l T medium temperature Mass flow and volume flow liquid 0 15 o r Mass flow gas 0 50 o r Density liquid 0 0005 g cc under reference conditions 0 0005 g cc after field density calibration under process conditions 0 004 g cc after special density calibration 0 02 g cc over the entire measuring rang...

Page 86: ...488 0 0179 15 FB FB 1 350 0 0496 25 1 1 350 0 0496 25 FB 1 FB 3 375 0 124 40 1 3 375 0 124 40 FB 1 FB 5 250 0 193 50 2 5 250 0 193 50 FB 2 FB 13 50 0 496 80 3 13 50 0 496 FB Full bore voller Nennweitenquerschnitt 0 0 5 0 2 1 0 0 1 2 4 6 8 10 12 14 16 18 t h Turn down Flow Maximum measured error kg h or l h lb min o r 250 1 72 2 646 1 875 100 1 180 6 615 0 750 25 1 720 26 46 0 188 10 1 1800 66 15 0...

Page 87: ... the effect on accuracy of mass flow due to a difference between calibration pressure and process pressure Design fundamentals Dependent on the flow Flow Zero point stability Base accuracy 100 Max measured error Base accuracy in o r Repeatability Base accuracy in o r Flow Zero point stability Base accuracy 100 Max measured error Zero point stability measured value 100 o r Repeatability Zero point ...

Page 88: ... after field density calibration under process conditions 0 002 g cc after special density calibration 0 01 g cc over the entire measuring range of the sensor Special density calibration optional Calibration range 0 0 to 1 8 g cc 10 to 80 C 50 to 176 F Operation range 0 0 to 5 0 g cc 50 to 200 C 58 to 392 F Temperature 0 5 C 0 005 T C 1 F 0 003 T 32 F Zero point stability Example for max measured ...

Page 89: ...nt adjustment and the process temperature the typical measured error of the sensor is 0 0002 of the full scale value C 0 0001 of the full scale value F Influence of medium pressure The table below shows the effect on accuracy of mass flow due to a difference between calibration pressure and process pressure Turn down Flow Maximum measured error kg h or l h lb min o r 250 1 72 2 646 2 50 100 1 180 ...

Page 90: ...fundamentals ä 92 o r of reading 1 g cc 1 kg l T medium temperature Mass flow and volume flow liquid 0 15 o r Mass flow gas 0 50 o r Density liquid 0 0005 g cc under reference conditions 0 0005 g cc after field density calibration under process conditions 0 002 g cc after special density calibration 0 01 g cc over the entire measuring range of the sensor Special density calibration optional Calibr...

Page 91: ... cc Temperature 0 25 C 0 0025 T C 0 5 F 0 0015 T 32 F Influence of medium temperature When there is a difference between the temperature for zero point adjustment and the process temperature the typical measured error of the sensor is 0 0002 of the full scale value C 0 0001 of the full scale value F 0 0 5 0 2 1 0 0 1 2 4 6 8 10 12 14 16 18 t h Turn down Flow Maximum measured error kg h or l h lb m...

Page 92: ...point stability Base accuracy 100 Max measured error Base accuracy in o r Repeatability Base accuracy in o r Flow Zero point stability Base accuracy 100 Max measured error Zero point stability measured value 100 o r Repeatability Zero point stability measured value 100 o r o r of reading DN mm inch o r bar 8 3 8 0 002 15 0 006 25 1 0 005 40 1 0 005 50 2 0 005 o r of reading Base accuracy for Mass ...

Page 93: ...140 F Optional 40 to 60 C 40 to 140 F Note Install the device at a shady location Avoid direct sunlight particularly in warm climatic regions At ambient temperatures below 20 C 4 F the readability of the display may be impaired Storage temperature 40 to 80 C 40 to 175 F preferably 20 C 68 F Degree of protection Standard IP 67 NEMA 4X for transmitter and sensor Shock resistance According to IEC 68 ...

Page 94: ...mperature version 50 to 350 C 58 to 662 F Promass H Zirconium 702 R 60702 50 to 200 C 58 to 392 F Tantalum 2 5W 50 to 150 C 58 to 302 F Promass I S 50 to 150 C 58 to 302 F Seals Promass F E H I S P No internal seals Promass A No seals inlying Only for mounting sets with threaded connections Viton 15 to 200 C 5 to 392 F EPDM 40 to 160 C 40 to 320 F Silicon 60 to 200 C 76 to 392 F Kalrez 20 to 275 C...

Page 95: ...N 8 to 25 3 8 to 1 25 bar 362 psi DN 40 to 50 1 to 2 16 bar 232 psi Promass I 40 bar 580 psi Promass P DN 8 to 25 3 8 to 1 25 bar 362 psi DN 40 1 16 bar 232 psi DN 50 2 10 bar 145 psi Promass S DN 8 to 40 3 8 to 1 16 bar 232 psi DN 50 2 10 bar 145 psi Limiting flow See the Measuring range section ä 71 Select nominal diameter by optimizing between required flow range and permissible pressure loss S...

Page 96: ... formula for Re 2300 Reynolds number a0003381 Re 23001 a0004631 Re 2300 a0004633 p pressure loss mbar kinematic viscosity m2 s g mass flow kg s fluid density kg m3 d inside diameter of measuring tubes m K to K3 constants depending on nominal diameter 1 To compute the pressure loss for gases always use the formula for Re 2300 Reynolds number a0003381 Re 23001 a0003380 Re 2300 a0003379 p pressure lo...

Page 97: ...107 10 60 105 25 12 00 10 3 1 90 106 6 40 106 4 50 105 40 17 60 10 3 3 50 105 1 30 106 1 30 105 50 26 00 10 3 7 00 104 5 00 105 1 40 104 80 40 50 10 3 1 10 104 7 71 104 1 42 104 100 51 20 10 3 3 54 103 3 54 104 5 40 103 150 68 90 10 3 1 36 103 2 04 104 6 46 102 250 102 26 10 3 3 00 102 6 10 103 1 33 102 DN 50 DN 40 DN 25 DN 8 10000 1000 100 10 1 0 1 0 001 0 01 0 1 1 10 100 1000 DN 15 DN 80 DN 100 ...

Page 98: ... K K1 K2 8 5 35 10 3 5 70 107 7 91 107 2 10 107 15 8 30 10 3 7 62 106 1 73 107 2 13 106 25 12 00 10 3 1 89 106 4 66 106 6 11 105 40 17 60 10 3 4 42 105 1 35 106 1 38 105 50 26 00 10 3 8 54 104 4 02 105 2 31 104 80 40 50 10 3 1 44 104 5 00 104 2 30 104 DN 50 DN 40 DN 25 DN 8 10000 1000 100 10 1 0 1 0 001 0 01 0 1 1 10 100 1000 DN 15 mbar t h DN 80 ...

Page 99: ...ssure loss diagram for water 1 Standard version 2 High pressure version DN d m K K1 1 1 1 10 3 1 2 1011 1 3 1011 2 1 8 10 3 1 6 1010 2 4 1010 4 3 5 10 3 9 4 108 2 3 109 High pressure version 2 1 4 10 3 5 4 1010 6 6 1010 4 3 0 10 3 2 0 109 4 3 109 mbar kg h 1 DN 2 10000 1000 100 10 1 0 1 1 10 100 1000 DN 4 DN 1 2 ...

Page 100: ...1 K3 8 8 51 10 3 8 04 106 3 28 107 1 15 106 15 12 00 10 3 1 81 106 9 99 106 1 87 105 25 17 60 10 3 3 67 105 2 76 106 4 99 104 40 25 50 10 3 8 75 104 8 67 105 1 22 104 50 40 5 10 3 1 35 104 1 72 105 1 20 103 Pressure loss data includes interface between measuring tube and piping 1000 100 10 1 0 1 0 01 0 1 1 10 100 mbar t h DN 40 DN 50 DN 25 DN 15 DN 8 ...

Page 101: ...1 104 25 17 07 10 3 4 1 105 3 3 106 5 89 104 25 1 26 40 10 3 7 8 104 8 5 105 0 11 104 40 26 40 10 3 7 8 104 8 5 105 1 19 104 40 1 35 62 10 3 1 3 104 2 0 105 0 08 104 50 35 62 10 3 1 3 104 2 0 105 0 25 104 50 1 54 8 10 3 2 3 103 5 5 104 1 0 102 80 54 8 10 3 2 3 103 5 5 104 3 5 102 Pressure loss data includes interface between measuring tube and piping 1 DN 15 25 40 50 FB Full bore versions of Proma...

Page 102: ...ng calculations Nominal diameter of the sensor with fluid characteristics such as viscosity density etc Pressure loss downstream ot the measuring point Converting mass flow to volume flow etc Simultaneous display of various meter size Determining measuring ranges The Applicator runs on any IBM compatible PC with windows DN d m K K1 K3 8 8 31 10 3 8 78 106 3 53 107 1 30 106 15 12 00 10 3 1 81 106 9...

Page 103: ...ges Promass F DN 8 15 25 40 50 80 100 150 250 Compact version 11 12 14 19 30 55 96 154 400 Compact version high temperature 14 7 30 7 55 7 Remote version 9 10 12 17 28 53 94 152 398 Remote version high temperature 13 5 29 5 54 5 With 10 according to ASME B16 5 Cl 300 flanges Promass E DN 8 15 25 40 50 80 Compact version 8 8 10 15 22 31 Remote version 6 6 8 13 20 29 Promass A DN 1 2 4 Compact versi...

Page 104: ...rding to ASME B16 5 Cl 300 flanges Promass E DN 3 8 1 2 1 1 2 3 Compact version 18 18 22 33 49 69 Remote version 13 13 18 29 44 64 Promass A DN 1 24 1 12 1 8 Compact version 22 24 33 Remote version 18 20 29 Promass H DN 3 8 1 2 1 1 2 Compact version 26 29 42 79 152 Remote version 22 24 37 75 148 Promass I DN 3 8 1 2 1 2 FB 1 1 FB 3 8 3 8 FB 1 1FB 2 Compact version 29 33 46 49 90 93 148 152 265 273...

Page 105: ...5 JIS B2220 stainless steel 1 4404 316L Flanges according to EN 1092 1 DIN 2501 according to ASME B16 5 JIS B2220 Alloy C 22 2 4602 N 06022 DIN 11864 2 Form A flat flange with groove stainless steel 1 4404 316L Threaded hygienic connections DIN 11851 DIN 11864 1 Form A ISO 2853 SMS 1145 stainless steel 1 4404 316L Tri Clamp OD tubes stainless steel 1 4404 316L VCO connection stainless steel 1 4404...

Page 106: ...01 JIS B2220 stainless steel 1 4404 316 316L Flanges according to ASME B16 5 stainless steel 1 4404 316 316L DIN 11864 2 Form A flat flange with groove stainless steel 1 4435 316L Threaded hygienic connections DIN 11851 DIN 11864 1 Form A ISO 2853 SMS 1145 stainless steel 1 4435 316L Tri Clamp OD Tubes stainless steel 1 4435 316L Clamp aseptic connection DIN 11864 3 Form A stainless steel 1 4435 3...

Page 107: ...Promass F E H I S P Welded process connections without internal seals Promass A Welded process connections without internal seals Only for mounting sets with threaded connections Viton EPDM Silikon Kalrez Material load diagram The material load diagrams pressure temperature diagrams for the process connections are provided in the separate Technical Information document on the device in question Th...

Page 108: ... about currently available Ex versions ATEX FM CSA IECEx NEPSI etc can be supplied by your Endress Hauser Sales Center on request All information relevant to explosion protection is available in separate Ex documents that you can order as necessary Sanitary compatibility 3A authorization all measuring systems except Promass H EHEDG tested all measuring systems except Promass E and H Pressure measu...

Page 109: ...e of field devices and signal processing devices with digital electronics 10 1 13 Ordering information The Endress Hauser service organization can provide detailed ordering information and information on the order codes on request 10 1 14 Accessories Various accessories which can be ordered separately from Endress Hauser are available for the transmitter and the sensor ä 54 10 1 15 Documentation F...

Page 110: ...ormeln Druckverlustdiagramme 102 E Electrical connection Cable specifications remote version 26 Commubox FXA195 29 Degree of protection 30 HART handheld terminal 29 Transmitter terminal assignment 28 Error messages Confirming error messages 34 Process error application error 60 System error device error 57 Error response inputs outputs 62 Error types system and process errors 34 European Pressure ...

Page 111: ...ass E 78 Promass F 80 Promass H 83 Promass I 85 Promass P 88 Promass S 90 Post installation check checklist 24 Power consumption 75 Power supply supply voltage 75 Pressure loss formulas pressure loss diagrams 96 Pressure measuring device approval 108 Pressure monitoring connections 52 Process connections 107 Process error Definition 34 Process error messages 60 Process errors without messages 61 P...

Page 112: ...0 Transmitter Electrical connection 26 Installing the wall mount housing 22 Turning the field housing aluminum 21 Turning the field housing stainless steel 21 Transporting the sensor 12 Troubleshooting and remedy 56 V Vertical pipe 14 Vibration resistance 93 Vibrations 20 93 W Wall mount housing installing 22 Weight 103 Wiring See Electrical connection Z Zero point adjustment 49 ...

Page 113: ...____________________________________________ ______________________________________________________________________________________________________________ We hereby certify that this declaration is filled out truthfully and completely to the best of our knowledge We further certify that the returned parts have been carefully cleaned To the best of our knowledge they are free of any residues in da...

Page 114: ...www endress com worldwide BA00057D 06 EN 13 12 71197479 FM SGML 10 0 ProMoDo ...

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